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FOOD & BEVERAGE PROCESS SOLUTIONS

INNOVATIVE COLD BLOCK SOLUTIONS

10 OKTOBER 2014

ROLAND FOLZ – DIRECTOR INNOVATION & TECHNOLOGY FOOD & BEVERAGE

VLB - 3RD CHINA INTERNATIONAL BREWING CONFERENCE

PENTAIR

CONTENT

• PENTAIR’s offerings in the Cold Block

• Experiences from and end user – Sino Belgium Beer

Suzhou

• Unique Technologies

o Smart Valve & Piping Concepts

o Quality measurement

o CO2 Recovery System

o Beer Membrane Filtration

• Challenges of the future � Directions for tomorrow

‘INNOVATIVE COLD BLOCK SOLUTIONS’

3

MARKET DRIVERS

CONSISTENCY OF THE BEER QUALITY

NEED TO REDUCE OPERATIONAL

EXPENDITURES IN GLOBAL COMPETITIVE

ENVIRONMENT

AMBITIOUS SUSTAINABILITY GOALS TO

REDUCE WATER, ENERGY AND SOLID

WASTE FOOTPRINTS

NEED FOR MORE FLEXIBILITY IN THE

BREWING PROCESS DUE TO PRODUCT

DIFFERENTIATION

PENTAIR 4

COLD BLOCK PROCESS

NON-STOP FROM WORT COOLER TO FILLER: FULLY INTEGRATED SOLUTIONS FROM ONE SOURCE

Including CIP Sets, Yeast Management, Storage and Dosing, CO2 Systems, Water & Waste Water

Treatment, Valves, Pumps, Filters, Beer Membrane Filtration and Quality Measurement

From Chiller to Filler from one source!‘INNOVATIVE COLD BLOCK SOLUTIONS’

PENTAIR 5

PENTAIR’S COLD BLOCK SOLUTION

• Design, Engineering & Project Management

• Prefab Units and Components by Pentair

• Units and Components by third parties

• Erection of the plant with local labor supervised by Pentair

• On-Site Integration of all units and components (‘System Integration’)

• Software and SCADA (‘Remote Operator Control’)

• Commissioning of the plant

• Hand-over & Service


PENTAIR 6

SCOPE OF SUPPLY – TURN KEY PROJECT

BMF-18 Compact 2

PROJECT STAGE DESCRIPTION CORE COMPETENCEPENTAIR

COOPERATION SUBCONTRACTORS

Master Plan Development Consultancy Development No No

Capacity Calculations Brewery Capacity Calculation

Capacities of Utilities, Brewhouse, Cellars, Packaging,

Warehouse

Yes No

Brewery Design Installation Lay-out

Building & Civil

Infrastructure

Yes

No

No

No

Yes

Yes

Process Design Utilities

Brewhouse

Fermenting-Storage-Filtration-Bright Beer

Packaging

Wastewater

Water Reuse

Automation and MIS/MES

Yes

No

Yes

No

Yes

Yes

Yes

Yes

Yes

No

Yes

Yes

No

Yes

Project Execution Quotation & Negotiations

Project Management

Detailed Engineering

Purchasing

Installation & Erection

Commissioning & Start-up

Monitoring MIS

Service

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes

Yes


PENTAIR 7

FEATURES & BENEFITS

FEATURES BENEFITS

Decades of experience Guarantee for a successful project

Intelligent plant design Low CAPEX and OPEX

High quality units & components Reliable operation

High knowledge level of brewing process Solutions that fit and work

Focused on the lowest possible costs in own

components but also in purchase (subcontractors)

Low CAPEX and OPEX

Flexible work force Predictable planning and room for grapping last

moment opportunities

Compliant to all kind of ruling in safety, health and

environmental issues

Fulfilling to SHE requirements


PENTAIR 8

PENTAIR’S UNIQUE COLD BLOCK SOLUTION

• Unique technologies in Filtration of beer, CO2 recovery & Quality measurement

• High quality of key hygienic components (Valves & Pumps) & Smart Engineering

• Focus on the demands of the customer

– Flexibility in design and execution

– Tailor made solution

• Specialized in the cold block processing – Know-how,

experienced staff and good reputation

Excellent solutions through Technologies and Process Knowhow!‘INNOVATIVE COLD BLOCK SOLUTIONS’

中比啤酒(苏州)有限公司Sino Belgium Beer (Suzhou) LTD.

中比啤酒 SBBZ

�中比啤酒(苏州)有限公司

Sino Belgium Beer (Suzhou) Ltd. (SBBZ)�成立日期 Established： 2007�设计产能 Capacity： 280,000 KL�员工 # of employee: 50�產品 Product:

中比和滨特尔 SBBZ and Pentair

�中比设备主要供货商之一

1 of SBBZ’s 3 major equipment suppliers�酵母 Yeast propagation/storage�罐区 Fermenting/Bright beer/DAW tanks�清酒膜过滤 Beer Membrane Filter (BMF)�稀释机 Carbo Blender�原位清洗 CIP�啤酒回收、CO2回收、制冷、原水处理、化验室仪器等

Beer recovery, CO2 recovery, Refrigeration plant, Water treatment plant, Lab instruments, etc.

冷区布局图 Cold Block

BMF过滤区Beer filtration area

酵母扩培Yeast

propagation

CIP站CIP station

酵母罐区Yeast

storage

化学品间Chemical

room发酵罐区

Fermenting tanks

清酒罐区Bright beer tanks

100 m x 30 m

清酒膜过滤 BMF System

膜过滤对比硅藻土过滤BMF vs. kieselguhr

�对质量影响

beer quality

�膜过滤没有杂质污染的风险�风味稳定

BMF has no contamination risk� stable taste

�膜过滤過程增氧≦15 ppbBMF O2 pick-up ≦15 ppb

�膜过滤基本满足中国国标对浊度的要求

BMF can meet GB requirement on turbidity


�对人力影响

manpower

�自动化程度高的膜过滤可节省50%人力BMF can reduce 50% manpower due to its automation process


�对酒损的影响

beer loss

�膜过滤不须额外的操作即可达到较低的酒损

BMF can achieve low beer loss during normal operation, without extra operation like kieselguhr filtration


�对环境的影响

EIA

�员工操作环境-膜过滤没有粉尘，不影响健康BMF has no dust risk to employee’s health

�膜过滤没有处理废弃硅藻土的环境污染问题

BMF has no environmental issue like kieselguhr disposal

PENTAIR

SMART VALVE & PIPING SYSTEMS

18‘INNOVATIVE COLD BLOCK SOLUTIONS’

PENTAIR SÜDMO - IntelliTank MatrixCompact, cost effective and safe alternative to

conservative pipe fences/swing bend panels or

valve manifolds

Valve Manifold IntellitankMatrix

PENTAIR

SMART VALVE & PIPING SYSTEMS


Valve manifold IntelliTank-Matrix

• No mixing of liquids and no convection to the tank. • Tank outlet line = Tank

• Negative temperature influence to the fermentation

process.

• No negative temperature influence to the

fermentation process.

• Undefined fermentation process has a direct effect on

the yeast cells and on the quality of the beer

(autolysis).

• Fermentation processes and temperatures can be

controlled and influenced. Maintaining and increasing

of product qualities.

• High product losses and mixing areas at product

outlet through long tank outlet pipes.

• Reduction of product losses.

• No mixing of liquids and no convection to the tank. • Tank outlet line = Tank

• Negative temperature influence to the fermentation

process.

• No negative temperature influence to the

fermentation process.

• Undefined fermentation process has a direct effect on

the yeast cells and on the quality of the beer

(autolysis).

• Fermentation processes and temperatures can be

controlled and influenced. Maintaining and increasing

of product qualities.

• High product losses and mixing areas at product

outlet through long tank outlet pipes.

• Reduction of product losses.

PENTAIR

CO2 RECOVERY SYSTEMS

20

PENTAIR HAFFMANS - CO2 Recovery Systems

Cost-effective conventional CO2 recovery plants to state-of-the-art plants

incorporating the latest technologies


Fermentation

Foam separator

Foam drain

Gas balloon

or Booster

Gas washer

Refrigeration unitCO2 Condenser

CO2 Evaporator CO2 to consumers

CO2 Storage tank

Stripper

Reboiler

CO2 Compressor Activated Carbon Filter /

Driers

PENTAIR

LIQUIVAP – CO2 LIQUIFACTION/VAPORIZATION


CUTS CO2 PLANT OPERATING COSTS

- BY UP TO 60%!

BENEFITS

• Short payback time (ROI)

• Environmental friendly – CO2 as refrigeration

• Easily retrofitted into existing systems – ideal

for capacity upgrades

• Additional CO2 Recovery without additional

energy costs

LiquiVap

CO2 Super heaterCO2 from recovery plant

CO2 to consumption

PENTAIR

QUALITY MEASUREMENT


O2 MEASUREMENT PRINCIPLE

• Optical Oxygen sensor

• Based on the quenching of luminescence caused by collision between molecular oxygen

and luminescent dye molecules in exited state

• The measurement is temperature compensated

PENTAIR

QUALITY MEASUREMENT


PRINCIPLE OF OPERATION

• Oxygen (O2) sensor (sensor spot) is in

contact with the medium.

• The sensor spot is intensely illuminated by a

light source for a short time.

• Depending of the O2 content in the medium

the sensor spot will give a light signal.

• A photo detector measures this light signal

and from it the oxygen content is calculated.

Optical transmit signals to analyzer

O2 sensor

O2 sensor Spot

Adhesive

Optical receive signal to analyzer

Inte

nsity

Time

O2 MEASURING

PENTAIR

FRANKLIN’S QUOTE:


”IN WINE THERE IS WISDOM –

IN BEER THERE IS FREEDOM –

IN WATER THERE ARE BACTERIA”

WATER WINE BEER

PENTAIR

MEMBRANES & MEMBRAINS


PENTAIR R&D MEMBRANE FILTRATION

• Membranes

• Modules

• Water & Waste Water Treatment

• Beverage Filtration – Beer, Wine & Cider

PENTAIR

BEER MEMBRANE FILTRATION


CHOICES TO MAKE…

• Membrane material ̴ Water FiltraPon � PolyEtherSulphon

• Pore size ̴ Beer quality

• Cross-flow speed ̴ Run volume – Energy consumption

• Flux optimization

• Cleaning /Regeneration ̴ Run volume – Chemical consumption

…PRODUCTS TO CHOOSE FOR!

Already more than 50 units in operation!

27

MARKET DRIVERS

CONSISTENCY OF THE BEER QUALITY

NEED TO REDUCE OPERATIONAL

EXPENDITURES IN GLOBAL COMPETITIVE

ENVIRONMENT

AMBITIOUS SUSTAINABILITY GOALS TO

REDUCE WATER, ENERGY AND SOLID

WASTE FOOTPRINTS

NEED FOR MORE FLEXIBILITY IN THE

BREWING PROCESS DUE TO PRODUCT

DIFFERENTIATION

Ѵ

Ѵ

Ѵ

Ѵ

PENTAIR

REFERENCES – TURN KEY COLD BLOCK PROJECTS

28

Year Brewery Location Year Brewery Location

2014 Castel Tuta, Angola 2011 Diageo Lagos, Nigeria

2014 Heineken Port Moresby , Papua New Guinea 2011 Brauerei Ganter Freiburg, Germany

2014 Dashen Debre Birhan, Ethiopia 2011 Diageo Benin, Nigeria

2014 AB InBev Kunming, China 2011 AB InBev Henan, China

2013 Heineken Lae, Papua New Guinea 2011 Heineken Lagos, Nigeria

2013 Heineken Bujumbura, Burundi 2011 Castel Hawasa, Ethiopia

2013 Diageo Kumasi, Ghana 2010 Sapporo Ho Chi Min City, Vietnam

2012 Heineken Bukavu, Congo 2010 AB InBev Ziyang, China

2013 AB InBev Foshan, China (Phase 4) 2009 Heineken Tangerang, Indonesia

2012 Carlsberg Kunming, China 2009 AB InBev Foshan, China (Phase 2)

2012 Heineken Kinshasa, Congo 2009 Heineken Lagos, Nigeria

2012 Castel Beni, Congo 2008 SABMiller Ulyanovsk, Russia

2012 Heineken Harar, Ethiopia 2008 AB InBev Foshan, China (Phase 1)

2012 Heineken Aba, Nigeria 2008 Castel Bon Jesus, Angola

2012 AB InBev Foshan, China (Phase 3) 2007 Far Eastern Industries Suzhou, China


PENTAIR

TARGETS OF TODAY – CHALLENGES OF TOMORROW

29

WHAT• Low Capex and low TCO – More

and more due to consolidation in

the brewing industry

• Sustainability - Water & energy

consumption – (Solid) waste

streams

• Voice of the customer - A product

fitted to the specifications &

conditions of the brewer – ‘Fit for

purpose, fitness for use’

(Joseph Juran)

HOW• Simplicity in process & design –

Minimum of hardware and

components and a maximum of

ease of operation

• Maximized output

• Optimal fit to all kind of breweries

• Efficiency - Standardization


THANK YOU FOR YOUR ATTENTION!

FOOD & BEVERAGE PROCESS SOLUTIONS

innovative cold block solutions - pentair/media/websites/food-and... · innovative cold block...

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