innovative mechanical excavation techniques for mining
TRANSCRIPT
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N GH E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
HERRENKNECHT AG.O C C C O C Q SINNOVATIVE MECHANICAL EXCAVATION TECHNIQUES
FOR MINING APPLICATIONS
JACK BROCKWAY CEO AND PRESIDENT OF HTS USA/CANADA
Toronto, PDAC, 4 March 2014
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
Founded in 1977Founded in 1977
Conversion to Herrenknecht AG in 1998
Today around 4,600 employees worldwide, 2,000 in Schwanau, Today around 4,600 employees worldwide, 2,000 in Schwanau, around 200 young people in trainingaround 200 young people in training
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
HERRENKNECHT CORE MARKETSHERRENKNECHT CORE MARKETS.
Corporate
CoreMarkets
Corporate Brand
Markets
Core
Additional Equipment Additional Equipment Additional Equipment
Core Brands
Group Brands
Additional Services Additional Services Additional Services
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
MILESTONES OF COMPANY HISTORYMILESTONES OF COMPANY HISTORY.
1975/77 1977 1980 1998 1999 2002 20082005 2010 2011 2012
Engineer office, Lahr Office and
AssemblyComplete product
Assemblyin China
World‘s largestTunnel BoringM hi d li d f
35 yearsHerrenknecht
Foundation of
plant in Schwanau
Conversion of
range TBM
Total operating performance of 1 013 Mrd €
(Guangzhou) Machine delivered forItaly: Ø 15.55m
Final breakthrough atthe Gotthard Base
e e ec t
Herrenknecht GmbH
Conversion of GmbH in AG
Market leader in mechanized tunnellingtechnology
1.013 Mrd. €2,915 employees
the Gotthard Base Tunnel
First place in brandranking by theGerman Wirtschafts-German WirtschaftsWoche magazine
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
HERRENKNECHT WORLDWIDE ON ALL CONTINENTSHERRENKNECHT WORLDWIDE ON ALL CONTINENTS.
Canada
USA
Russia
UkraineUKNetherlands
France SwitzerlandGermany
ItalySpain
Mexico
VenezuelaSaudi Arabia
Abu Dhabi
Iran
India
Thailand
China
Brazil
SingaporeMalaysiaPanama
ArgentinaChile
Australia
Subsidiary
Representative
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
HERRENKNECHT GROUPHERRENKNECHT GROUP.COMPANY FIGURES.
1.143
Order inflow in Mio. Euro
1 104 1.135
Total output in Mio. Euro
1.042
939 908 916
1.051
874
1.013953 952
1.104
2007 2008 2009 2010 2011 20122007 2008 2009 2010 2011 2012
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
HERRENKNECHT GROUPHERRENKNECHT GROUP.COMPANY FIGURES.
5.1194.848
Employees at the end of the year*
231 239 246231
Trainees at the end of the year
3.632 3.7293.915 147
199231 239 231
3.053
2007 2008 2009 2010 2011 20122007 2008 2009 2010 2011 2012
2007 2008 2009 2010 2011 20122007 2008 2009 2010 2011 2012
* Without trainees, incl. agency worker
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
INFRASTRUCTURE - GLOBAL TRENDSINFRASTRUCTURE - GLOBAL TRENDS.
P l i h d b i iPopulation growth and urbanization
Lack of resources
Industrialization and automation
Increased demand for mobility for people and goods
Need for new supply and disposal systems
Large infrastructure projects, with parallel sub-projectsg p j , p p j
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
HERRENKNECHT PRODUCT PORTFOLIOHERRENKNECHT PRODUCT PORTFOLIO.OVERVIEW OF CORE PRODUCTS TUNNELLING.
EPB Shield Mixshield Gripper TBM
Multi-mode TBMFlexible machine technology f
Single Shield TBM Double Shield TBM
for highly variable ground. The machine mode can be changeddepending on the groundconditions.Single Shield TBM Double Shield TBM
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
HERRENKNECHT PRODUCT PORTFOLIOHERRENKNECHT PRODUCT PORTFOLIO.OVERVIEW OF CORE PRODUCTS TUNNELLING.
AVN Machine Partial-face Excavation Machine
Auger BoringMachine
HDD Rig Direct Pipe® Vertical Shaft SinkingHDD Rig Direct Pipe® Vertical Shaft SinkingMachine
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
HERRENKNECHT PRODUCT PORTFOLIOHERRENKNECHT PRODUCT PORTFOLIO.ADDITIONAL EQUIPMENT.
fFull-Range-Tunnelling for optimized jobsite processes
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
HERRENKNECHT PRODUCT PORTFOLIOHERRENKNECHT PRODUCT PORTFOLIO.SERVICES.
Installation services
Personnel
Spare and wear parts
Excavation tools
Refurbishment
Rental equipment &Rental equipment & used machines
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
MILESTONES OF PRODUCT DEVELOPMENT.MILESTONES OF PRODUCT DEVELOPMENT.
Tunnelling infrastructures
ns1983/1984 19901985/1986 1993/1994 1999 2005/2006 2010
solu
tion/
Micro Machines,Non-accessible Diameters
Single ShieldØ 11.80 m Bötzberg
/MixshieldØ 6.0 m Hera
/EPB ShieldØ 6.26m Taipei
Gripper TBMØ 9.53m Tscharner
/MixshieldØ 15.43mShanghai
EPB ShieldØ 15.55mSparvo
Exploration
-aro
und
2005FoundingHerrenknecht
2007first 2000HP / 350 ton
2011First Jack-up Rig leaves the port of
1977Foundation of Herrenknecht GmbH
Mining
All-Herrenknecht
Vertical/ 350 ton hook load rig
leaves the port of Rotterdamm
2008/2009Herrenknecht Mining
2010RBR 550VFVianden
2011BBM TestSBR Engineering RBR 600VF Marti RBR 400VF EdilRBR 400VF Edilmac
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
HERRENKNECHT MINING | Development
MI-005RBR600VF
MI-014BBM1500
MI-007RBR900VF
MI-011BBM1100
MI-016RBR600VF
MI-001RBR600VF
MI-009Jumbo
HERRENKNECHT MINING | Development
MI-003SBR RBR600VF BBM1500RBR900VF BBM1100 RBR600VFRBR600VF JumboSBR
2010 2011 2012 2013
MI-012 MI-015MI-002 MI-006MI-004 MI-010MI-008 0RBR600VF
0 5RBR400VF
MI 002BBM1100
MI 006BBM1500
MI 004SBR
0 0BBM1100RBR400VF
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
NEW BUSINESS SEGMENT MININGNEW BUSINESS SEGMENT – MINING.PRODUCT PORTFOLIO.
Raise Boring RigRaise Boring Rig
Multi service vehiclesMulti service vehicles
Shaft boring machinesShaft boring machinesBelt conveyor systemsBelt conveyor systems
Multi-service vehiclesMulti-service vehicles
Boxhole Boring MachineBoxhole Boring Machine
Shaft Drilling JumboShaft Drilling JumboGripper TBMGripper TBM
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
BOXHOLE BORING MACHINE BBM
f f
BOXHOLE BORING MACHINE BBM.
Fast and safe construction of slot holes with small diameters
D illi di t f t 1 5 tDrilling diameters of up to 1.5 meters
Maximum drilling length of 60 meters
In the Cadia East Gold Mine in Australia more than 40 slot holes were successfully drilled
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
RAISE BORING RIG RBR
f f
RAISE BORING RIG RBR.
Construction of shafts in rock down to 2,000 meters in depth
High flexibility even under space constraints
Pilot drill vertically or at a downward angle of up to 45 degrees
Rig pulls the reamer on the drill string upwards
Power plant Nant de Drance: 2 x 424m deep vertical penstocks
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
SHAFT DRILLING JUMBO SDJ
C ti l h ft t ti
SHAFT DRILLING JUMBO SDJ.
Conventional shaft constructionin hard rock
Shaft diameters of up to 12Shaft diameters of up to 12 meters
With booms the borehole isWith booms the borehole isdrilled and blasted afterwards
Drilling cycle is carried outDrilling cycle is carried out manually or automatically and with all booms at the same time
First project at pumped storagepower plant Nant de Drance( )(∅ 8m)
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
SBR PROJECT TASK AND CHALLENGESSBR – PROJECT, TASK AND CHALLENGES.
▍ Project
▍ Potash Mine Saskatchewan Canada▍ Potash Mine, Saskatchewan, Canada
▍ Shaft depth ~ 1000 m
▍ Task
▍ Development of a shaft sinking method for deep blind shafts in soft and frozen ground
▍ Ch ll▍ Challenges
▍ Enhanced safety in shaft sinking
▍ Changing geology
▍ Variable diameters
▍ 700 m of frozen ground
▍ E i f▍ Excavation of cut-outs
▍ Weight restrictions
▍ Muck removal from bench
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
TECHNICAL DATA OF THE SBR
SBR is supsended by headframe (ropes)
TECHNICAL DATA OF THE SBR.SHAFT BORING ROADHEADER.
SBR is supsended by headframe (ropes)
Geology: medium-hard rock (up to 120 MPa)
Possible shaft diameters: 8 – 11,4 m
Machine weight: 320 tMachine weight: 320 t
Depth: up to 1000 m
Conveying sytem in SBR: Pneumatic Mucking System
Instantanious cutting rate: 3-6 m/dg /
Machine height: 45 m
Shaft wall support: shotcrete and rock bolting unit
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
SHAFT BORING MACHINE SBMSHAFT BORING MACHINE SBM.
Shaft depth: 2,000 m(as per requirement)
Diameter: 10 – 12mDiameter: 10 – 12m
Total Weight: approx. 2,800t
Geology: Hard rockGeology: Hard rock
Stabilization through Gripper system
Stabilization shield in the lower partStabilization shield in the lower part
Cutterhead with disc cutters
W di tt b dil l dWorn disc cutters can be readily replaced in a safe and secure working area
Material is transported by a vertical beltMaterial is transported by a vertical belt conveyor
H E R R E N K N E C H T A G | U T I L I T Y T U N N E L L I N G | T R A F F I C T U N N E L L I N G
THINK POSITIVETHINK POSITIVE.
TOGETHER WE ARE BUILDING THE FUTURE.