inorganic shell nanostructures to enhance …...inorganic shell nanostructures to enhance...
TRANSCRIPT
Inorganic shell nanostructures to enhance performance andstability of metal nanoparticles in catalytic applications
Inhee Choi, Hyeon Kyeong Lee, Gyoung Woo Lee, Jiyull Kim, Ji Bong Joo*
Received: 7 November 2018 / Revised: 4 December 2018 / Accepted: 3 January 2019 / Published online: 1 March 2019
� The Nonferrous Metals Society of China and Springer-Verlag GmbH Germany, part of Springer Nature 2019
Abstract In this article, we review the recent progress and
our research activity on the synthesis of inorganic shell
nanostructures to enhance the catalytic performance and
stability of metal nanoparticles in catalytic applications.
First, we introduce general synthetic strategies for the
fabrication of inorganic nanoscale shell layers, including
template-assisted sol-gel coating, hydrothermal (or
solvothermal) synthesis and the self-templating process.
We also discuss recent examples of metal nanoparticles
(NPs) with nanoscale shell layers, namely core–shell, yolk–
shell and multiple NPs-embedded nanoscale shell. We then
discuss the performance and stability of metal particles in
practical catalytic applications. Finally, we conclude with a
summary and perspective on the further progress of inor-
ganic nanostructure with nanoscale shell layers for cat-
alytic applications.
Keywords Nanostructures; Inorganic shell; Metal
nanoparticle; Stabilization; Performance enhancement;
Catalyst
1 Introduction
It is well known that catalysts can reduce the activation
energy of a chemical reaction, resulting in acceleration of
the rate of chemical reaction. Recent works elucidate that
reaction pathways are highly influenced by the surface
properties of catalysts, resulting in the ability to precisely
tune selectivity by using well-controlled catalysts [1–4].
Catalysts can be either homogeneous or heterogeneous,
depending on whether they are in the same phase as
reactant and product, or not. Heterogeneous catalysts,
which are generally solid materials, can play with liquid
and/or gas phase reactants. Since heterogeneous catalysts
can be easily separated and recycled from the reaction
media, a lot of practical processes, including petrochemi-
cals, semiconductor, energy and environment, consist of
heterogeneous catalytic processes.
Heterogeneous catalysts usually consist of active sites
with the support materials [5, 6]. To achieve high activity
of heterogeneous catalysts, active sites should be highly
dispersed on the surface of support materials [7–9]. Thus,
people usually synthesized the metal nanoparticles sup-
ported on inorganic support materials through a couple of
synthetic methods. Traditionally, heterogeneous metal-
supported catalysts were synthesized by impregnation, ion
exchange and precipitation methods. As the synthetic
method has continuously advanced, catalytic materials that
have various nanostructures, including nanoparticles,
nanocolloids, ordered nanoporous materials and
nanocomposites, have been synthesized and studied in
terms of both fundamental science and practical engi-
neering [10–15].
Nanostructured materials have attracted much attention
in a variety of application fields, due to their extraordinary
characteristics and enhanced performance. Over the last
few decades, as the synthetic chemistry for synthesizing the
tailored nanomaterials has developed, well-defined and
complicated nanostructures have been successfully
I. Choi
Department of Life Science, University of Seoul, Seoul 02504,
Republic of Korea
H. K. Lee, G. W. Lee, J. Kim, J. B. Joo*
Division of Chemical Engineering, Konkuk University, Seoul
05029, Republic of Korea
e-mail: [email protected]
123
Rare Met. (2020) 39(7):767–783 RARE METALShttps://doi.org/10.1007/s12598-019-01203-8 www.editorialmanager.com/rmet
synthesized [16–23]. Among various nanostructures, there
has been increasing interest in nanostructures consisting of
nanoscale shell layers that can have controllable physico-
chemical properties, such as composition, crystalline
characteristics, thickness and porosity [24–26]. When some
active materials are formed as nanoscale layers, they can
provide advantageous characteristics, including relatively
large surface area-to-volume ratio per unit mass, improved
diffusion of molecules to active site and facile surface
reactions in many chemical reactions [27–30].
Various types of nanostructures consisting of nanoscale
shell layers have been studied and suggested for not only
fundamental study, but also from the viewpoint of practical
application [18, 24, 31]. By adapting the well-controlled
sol-gel reaction followed by posttreatment, tailored meso-
porous shell layers, including SiO2, TiO2 and ZrO2, have
been easily synthesized [32–38]. Other synthetic methods,
such as hydrothermal or solvothermal synthesis, allow the
production of transition metal-oxide nanoshells, such as
CuOx and FeOx [39, 40]. Similar to the sol-gel chemistry of
the SiO2 shell, resorcinol–formaldehyde (R–F) resin was
also used for the formation of microporous R–F polymer
shells that can be converted to carbon shell through the
following pyrolysis process [41]. It is also reported that the
precursor monomer of carbonizable polymer, such as
dopamine, can produce microporous shell layer on the
surface of metal-oxide particles [42].
These kinds of nanostructured shell layers can play an
important role in metal-supported composites when used as
catalysts in chemical reactions. Nanoscale shells can pro-
vide physical barriers to prevent the sintering of metal NPs
and can isolate each metal NP individually, resulting in
high catalytic activity [30, 32, 33, 43]. The formation of
nanoscale shell with well-controlled nanopore can allow
the selective diffusion of reactant chemicals that induce
selective catalytic reaction. In addition, when the core
portion is empty, the nanoscale shell can produce locally
homogenous void space, resulting in confined chemical
reaction in nanoreactors.
In this article, we intend to summarize not only our
research results, but also recent progress in the fabrication
of inorganic shell nanostructures and performance
enhancement in terms of the activity and stability of metal
catalysts. We first introduce the general synthetic concepts
for fabricating inorganic nanoscale shell layer. Then, we
demonstrate several examples of nanostructured catalysts
that consist of metal nanoparticles with nanoscale shell
layers. We also discuss the enhancement of activity and
stability of the metal–nanoscale shell catalyst in catalytic
applications. Finally, we conclude with a summary and our
perspective on the continuous progress with the challenges
of nanostructured materials in the catalysis field.
2 General synthetic concepts
2.1 Template-assisted sol-gel synthesis
Since several pioneering works were reported in the early
2000s, there have been numerous synthetic technologies
reported on the formation of nanostructured shell layers on
the surface of substrate [44–46]. One of the most common
methods for synthesizing the nanostructured shell layer is
template-assisted sol-gel synthesis (Fig. 1). In fact, tem-
plate-assisted sol-gel synthesis has been the most widely
investigated method during the past decade for depositing
nanostructured shell layers on the surface of colloidal
particles. The principle of deposition of shell layers is
straightforward and involves several sequential steps: (1)
preparing a template substrate that can provide a surface
for the deposition of the nanoscale shell layer; (2)
depositing the nanostructured shell layer through sol-gel
coating of the precursor with the controlled reaction
kinetics to form the core–shell nanostructure; and (3)
posttreatment, including crystallization, the introduction of
porosity and/or the selective removal of substrate for target
applications.
Xia and coworkers reported pioneering works in which
they synthesized polystyrene@TiO2 core–shell and
void@TiO2 hollow nanostructure by infiltrating the
hydrolyzed TiO2 precursor, followed by sequential depo-
sition of nanoscale shell on the surface of closed packed PS
(polystyrene) particles, fast evaporation of solvent and
selective removal of PS particle [46]. Liz-Marzan and
coworkers achieved a thin TiO2 shell layer on simultane-
ously formed Ag nanoparticle [44]. Yu et al. demonstrated
solid core/mesoporous silica shell particles that have per-
pendicular mesopore channels by employing Cn-TAB
(n = 12–18) chemicals as pore forming agents [47]. They
regulated mesopore orientation and pore diameter by
adapting different alkyl chain length of Cn-TAB and
changing the synthetic parameters.
Recently, we have reported a robust sol-gel coating
method for synthesizing mesoporous SiO2, TiO2, ZrO2 and
R–F polymer shell nanostructures on the surface of col-
loidal particles [32–37, 41]. In the case of TiO2 and ZrO2
shells, we used either TBOT (titanium tetrabutoxide) or
ZBOT (zirconium tetrabutoxide) as a precursor, hydroxy
propyl cellulose (HPC) as a surfactant and colloidal silica
sphere prepared by Stober method as a template in
ethanolic solution. The shell thickness of TiO2 and ZrO2
layers can be conveniently controlled through either mul-
tiple coating or controlling the synthetic parameters, such
as the concentration of surfactant and the amount of pre-
cursor (Fig. 2) [36, 37]. Figure 2a1 shows that the shell
thickness of TiO2 hollow particle is conveniently tuned by
repeating the cycles of the coating process. A single run of
123 Rare Met. (2020) 39(7):767–783
768 I. Choi et al.
TiO2 coating produces ca. 25 nm thickness. When repeat-
ing the coating step three and five times, the shell thickness
increases to ca. 50 and 75 nm, respectively (Fig. 2b1–e1).
In the case of ZrO2 hollow nanostructure, the shell thick-
ness is controlled by varying the synthetic parameters, such
as the amount of ZrO2 precursor chemical (Fig. 2a2). As
the amount of ZrO2 precursor (ZBOT) is increased from
0.2 to 1.4 ml, the shell thickness continuously increases
from ca. 21 to 62 nm (Fig. 2b2–g2). In addition, the crys-
talline properties of inorganic shell nanostructures can also
be tuned by using different strategies. We have developed
several synthetic methods for inducing the crystallinity on
Fig. 1 Schematic showing general synthetic strategy for synthesis of inorganic shell nanostructures
Fig. 2 a1 Schematic showing typical template-assisted synthesis of TiO2 hollow shell nanostructures and corresponding transmission electron
microscopy (TEM) images of TiO2 hollow shell nanostructures prepared using multiple sol-gel coating processes: b1 once, c1 three times, d1 five
times, and e1 a plot indicating relationship between number of multiple coatings and shell thickness of hollow TiO2 samples; a2 schematic
showing typical template-assisted synthesis of ZrO2 hollow shell nanostructures and corresponding TEM images of amorphous hollow ZrO2
particle, when different amounts of precursor used: b2 0.2 ml, c2 0.4 ml, d2 0.6 ml, e2 1.0 ml and f2 1.4 ml; g2 relationship between amount of
ZrO2 precursor and shell thickness of hollow ZrO2 samples. Adapted with permission from Refs. [36, 37]
123Rare Met. (2020) 39(7):767–783
Inorganic shell nanostructures to enhance performance and stability of metal nanoparticles 769
the TiO2 shell layer, in which the structure integrity is well
maintained at the same time. We have recently developed
‘‘silica-protected calcination,’’ ‘‘partial etching and recal-
cination’’ and ‘‘acid treatment followed by calcination’’
processes to produce the crystalline TiO2 shell nanostruc-
ture with well-defined hollow morphology [34–36]. The
detailed procedures and chemistry are found not only in our
research articles, but also in our recent review articles
[18, 24].
2.2 Template-assisted hydrothermal and solvothermal
synthesis
Hydrothermal and solvothermal syntheses are not only
simple and conventional, but also reliable synthetic pro-
cesses for preparing powder materials by using solution-
based media as a starting material. These synthetic meth-
ods are suitable for controlling the crystal growth and mass
production of solid materials in mild reaction conditions.
Hydrothermal and solvothermal synthetic approaches can
be employed for fabricating nanoscale shell layers, as well
as shell-based nanostructures. Lou et al. [48–50] demon-
strated template-assisted hydrothermal approaches for the
synthesis of SnO2 shell layer. They reported shell-by-shell
templating approaches under hydrothermal conditions and
successfully synthesized SnO2 shells on the surface of
colloidal silica and hollow SnO2 nanostructures, followed
by HF etching. Do et al. achieved the hollow multiple-shell
Pt-WO3/TiO2-Au nanostructure using sucrose-derived
carbon sphere as the sacrificial template under hydrother-
mal conditions (Fig. 3) [51]. They first synthesized carbon
sphere@Pt-WO3 core–shell particle through hydrothermal
synthesis by using sucrose, H2PtCl6 and Na2WO4. Then,
as-synthesized carbon sphere@Pt-WO3 was coated with
solvothermally pre-synthesized titanate nanodisk through
an electrostatic force-induced layer-by-layer deposition
method. They repeated the several cycles of electrostatic
force-induced layer-by-layer deposition to obtain the car-
bon sphere@Pt-WO3/titanium nanodisk core–shell nanos-
tructure and deposit Au precursor, followed by heat
treatment to obtain double-shell Pt-WO3/TiO2-Au nanos-
tructure (Fig. 3a) [51]. Figure 3b shows that hollow Pt-
WO3/TiO2-Au nanostructures revealed well-defined hollow
morphology of ca. 1 lm in average diameter. Au NPs with
an average size of 22 nm are evenly distributed on the
surface of the outer TiO2 layers (Fig. 3c, d).
We also demonstrated SiO2@carbon core–shell nanos-
tructure and hollow carbon sphere through the hydrother-
mal synthetic route (Fig. 4). The pre-synthesized silica
particles were treated with aluminum trichloride (AlCl3),
followed by calcination for the introduction of acidic sites,
which are catalytic sites for the acid-catalyzed polymer-
ization of carbon precursor. The aqueous mixture of AlCl3-
treated SiO2 and sucrose was charged in a stainless steel
autoclave and treated under 200 �C for 10 h to obtain sil-
ica–polymer composites. SiO2@carbon core–shell particles
and hollow carbon shell nanostructures were obtained by
the carbonization process and followed an etching process
for the removal of silica template, respectively (Fig. 4a)
[52]. Figure 4b clearly shows the aggregates of the
monodispersed carbon sphere. The high-magnification
images show that some of the carbon particles were par-
tially broken, and the inside space was empty, indicating
that they have hollow nanostructure. The average diameter
of carbon particles is estimated to be ca. 340 nm, which is
similar to that of silica template (Fig. 4c).
2.3 Self-templated or template-free synthesis
Another synthetic strategy for synthesizing inorganic
nanostructured materials having nanoscale shell layer is the
self-templated or template-free method. As one of the most
representative examples, Hu et al. [53] synthesized hollow
TiO2 shell nanostructure by heating the amorphous TiO2
solid sphere protected with polymer in diethylene glycol
(DEG) solution. DEG plays an important role as not only a
solvent, but also an etchant. When amorphous TiO2
microsphere in DEG media is heated in the presence of
protective polymer (poly acrylic acid, PAA), hollow par-
ticles with nanoscale shell layer are eventually produced.
The functional groups of PAA can be strongly intercon-
nected on the surface of solid TiO2 particles, resulting in it
acting not only as a cross-linker, but also a protective layer
to connect local surface, and allow TiO2 particles to be
maintained against rapid dissolution by hot solvent. Thus,
once DEG solvent penetrates the TiO2 particle and starts to
etch the TiO2, preferential dissolution of the core portion
can happen, resulting in hollow shell structure.
Recently, Zhang et al. [20, 29, 54] developed a simple
method for converting dense solid silica particle to hollow
shell counterparts by the self-templated method, which is
called ‘‘surface-protected etching.’’ A typical surface-pro-
tected etching process involves the following two steps: (1)
preparation of silica particle with a protective layer of
polymer chemicals, and (2) preferential dissolution of the
core portion of silica particle by using a base etchant under
well-controlled conditions (Fig. 5a). Upon
polyvinylpyrrolidone (PVP) protection as a protective layer
on the surface of silica particles, their stability is dramat-
ically enhanced against dissolution by base etching against
chemicals such as NaOH. The PVP, which cross-links the
subunit of silica surface by strong binding between surface
OH groups and carbonyl groups of the PVP, allows NaOH
molecules to diffuse into the silica particle and to dissolve
oxide-rich area [55]. It makes the outer portion of the silica
particle to retain its original particle dimension through the
123 Rare Met. (2020) 39(7):767–783
770 I. Choi et al.
multiple strong interactions between the surfaces of the
silica subunit and PVP molecules. Hence, unprotected core
particles of silica are gradually dissolved out, resulting in
nanostructured hollow shell layers. Figure 5b, c shows
TEM images, which reveal that after etching for ca. 1 h,
the original monodispersed solid particle becomes porous.
As the etching time is elongated to 2.75 and 3.00 h, the
interior of the silica particle becomes more porous, and
upon continued etching, the hollow sphere can be produced
(Fig. 5d, e).
As another method, the nanostructured silica shell layer
can also be synthesized by spontaneous dissolution, fol-
lowed by the regrowth process. It is well known that
amorphous silica colloids dispersed in an aqueous solution
containing weak base chemicals, such as Na2CO3 or
NaBH4, can spontaneously change from solid particle to
nanostructured hollow shell [56, 57]. The dissolution of
silica colloids appears due to high pH resulting from
Na2CO3 or NaBH4, in which silica can be decomposed to
soluble silicate species. When the concentration of silicate
species is continuously increased, and the solution is
eventually supersaturated at a certain condition, silicate
species are preferably precipitated and re-deposited on the
surface. When both spontaneous dissolution and re-depo-
sition of silica particle occur at the same time, solid silica
particle can be converted to core–shell or yolk–shell
nanostructure and then finally ends with the formation of
nanoscale hollow shell.
Ostwald ripening is also one of the classical phenomena
in small solid dispersion or liquid sol, in which small
particles dissolve and regrow on the surface of larger ones.
Yang and Zeng [58] proposed the Ostwald ripening
mechanism for the formation of hollow titanium dioxide
shell nanostructures from TiF3 under hydrothermal condi-
tions. They also extended the Ostwald ripening phenomena
to the synthesis of hollow metal-doped TiO2 nanostructures
through a similar hydrothermal process [59]. Archer et al.
also carried out pioneering work in which they synthesized
a nanostructured SnO2 shell by an inside–out Ostwald
ripening under hydrothermal conditions [49, 60]. Spherical
CeO2 hollow particles can easily be synthesized through
the Ostwald ripening mechanism. Zhang et al. demon-
strated porous CeO2 hollow nanostructures that were syn-
thesized in mixed solvent conditions, including ethylene
glycol, acetic acid and water under solvothermal conditions
[61]. They suggested that hollow CeO2 shell nanostructure
can be formed by following several sequential steps during
solvothermal synthesis. At the first stage, CeO2 nanopar-
ticles are initially formed through the hydrolysis and oxi-
dation of CeO2 precursor under solvothermal conditions
Fig. 3 a Schemes of synthesis of hollow multiple-shell Pt-WO3/TiO2-Au nanostructure: (1) one-pot hydrothermal synthesis of Pt-WO3@carbon
spheres, (2) coating with titanate nanodisk using a layer-by-layer strategy, followed by Au loading (3) and (4) calcination and heat treatment; b,
c TEM images of hollow H:Pt-WO3/TiO2-Au; d high-resolution TEM image indicating Au nanoparticle on surface of H:Pt-WO3/TiO2-Au
sample. Adapted with permission from Ref. [51]
123Rare Met. (2020) 39(7):767–783
Inorganic shell nanostructures to enhance performance and stability of metal nanoparticles 771
(Fig. 6b). Once the primary CeO2 nanoparticles are
formed, they initially lead to aggregation of the solid par-
ticle (Fig. 6c). Then, the hollowing process can happen by
Ostwald ripening and self-assembly, resulting in meso-
porous CeO2 hollow shell nanostructures, when continu-
ously elongating the reaction times under hydrothermal
conditions (Fig. 6d, e). Cai et al. also synthesized the CeO2
hollow nanoshell through Ostwald ripening via a micro-
wave-assisted aqueous hydrothermal process [62]. The
ripening phenomena can be extended to the synthesis of
other inorganic oxide shell nanostructure, including
cuprous oxide (Cu2O), cobalt oxide (Co3O4) and many
others [39, 63, 64].
3 Metal–nanostructured shell catalyst
3.1 Single nanoparticle–nanoscale shell
During the past decade, there have been a lot of studies on
the synthesis and catalytic applications of single nanopar-
ticle-supported nanoscale shell structures, which are the so-
called core–shell or yolk–shell nanostructures. Most of
these efforts are devoted to synthesizing metal nanoparticle
(NP) core with inorganic oxide shell. In general, the single
metal NP@oxide core–shell or yolk–shell nanostructure is
generated through several synthetic approaches, as shown
in Fig. 7. Pre-synthesized metal NP can be coated with
oxide materials, such as SiO2, to construct metal@oxide
core–shell nanostructures. Metal@oxide core–shell nanos-
tructures can then be transformed to their yolk–shell
counterparts through either self-hollowing of the oxide
layer, or core etching of the metal nanoparticle. As another
approach, metal@oxide core–shell nanostructure can be
applied to the coating of other inorganic materials, such as
TiO2, ZrO2 or carbon, to obtain core–shell–shell nanos-
tructure. If intermediate oxide shell layer is rapidly dis-
solved out compared to the outer one, we could achieve
selective etching of the intermediate layer, resulting in
metal@oxide yolk–shell structure.
Since we have established the reliable coating procedure
of various materials on nanoscale colloidal particles, we
have successfully achieved the practical synthesis of
metal@oxide yolk–shell nanostructure, which can have
various combinations of core and shell materials. Figure 8
demonstrates a model system of yolk–shell nanostructure
that consists of Au nanoparticle as core, with either SiO2 or
TiO2 as shell. Colloidal Au NPs can be easily synthesized
by the citrate reduction method in hot water, and stabilized
by a surfactant, such as PVP. For fabricating Au@SiO2
yolk–shell nanostructure, we chose resorcinol–formalde-
hyde (R–F) resin material as the intermediate sacrificial
Fig. 4 a Schematic indicating template-assisted hydrothermal synthesis of hollow carbon sphere and corresponding b scanning electron
microscopy (SEM) images and c TEM image of hollow carbon sphere. Adapted with permission from Ref. [52]
123 Rare Met. (2020) 39(7):767–783
772 I. Choi et al.
layer. Recently, it has been reported that R–F polymer has
similar sol-gel chemistry compared with SiO2, resulting in
either the monodispersed R–F resin microspheres being
successfully synthesized or the coating of colloidal particle
with nanoscale R–F layer being easily carried out, though
an extension of the Stober method [41, 65]. Figure 8b
shows that Au NPs can be coated with uniform R–F layer
to produce Au@R–F core–shell structure. The thickness of
R–F layer can be conveniently tuned by controlling syn-
thetic parameters, such as the R–F precursor’s concentra-
tion, water-to-ethanol ratio and addition of surfactant
[25, 65]. After the coating of SiO2 layer on the surface of
Au@R–F core–shell particle through the modified Stober
method, Au@R–F@SiO2 core–shell–shell nanostructures
were obtained. When Au@R–F@SiO2 particles were cal-
cined under air conditions, well-defined Au@SiO2 yolk–
shell nanostructures were obtained, due to burning out of
the intermediate R–F layer (Fig. 8c). The intermediate R–F
layer can be replaced by other inorganic materials, such as
SiO2 for fabricating Au@other oxide (e.g., TiO2) yolk–
shell nanostructure (Fig. 8d). For synthesizing Au@TiO2
yolk–shell, PVP-stabilized Au NPs can first be coated with
SiO2 to form Au@SiO2 core–shell structure. Figure 8e
shows that Au NPs can be encapsulated by uniform SiO2
layer. Similar to R–F, the thickness of SiO2 layer can be
tuned by varying the synthetic conditions. When Au@SiO2
particles are then coated with TiO2 layer through the sol-
gel reaction of TiO2 precursor, such as titanium butoxide,
under controlled conditions, Au@SiO2@TiO2 core–shell–
shell nanostructures can be obtained. Since the dissolution
kinetics of SiO2 on base conditions is much faster than that
of TiO2, the intermediate SiO2 layer can be preferentially
dissolved out in aqueous NaOH solution, resulting in
Au@TiO2 yolk–shell nanostructure (Fig. 8f).
Consistent with other nanostructure, the physicochemi-
cal characteristics of single metal–shell nanostructure, such
as core size, void size, shell thickness and crystallinity, can
be controlled by varying the synthetic conditions. Recently,
Lee et al. [66] have reported the relationship between
geometrical parameters of Au@TiO2 yolk–shell particles
Fig. 5 a Schematic showing concept of ‘‘surface-protected etching’’
for transforming solid SiO2 particles into permeable hollow shells;
corresponding TEM images showing morphology of SiO2 particles
after etching by NaOH for b 0 h, c 1.00 h, d 2.75 h and e 3.00 h.
Adapted with permission from Ref. [29]
Fig. 6 a Schematic indicating the formation of CeO2 hollow spheres
through Ostwald ripening process; TEM images indicating morphol-
ogy change of CeO2 particles obtained at different reaction time: b 2
h, c 4 h, d 6 h and e 8 h. Adapted with permission from Ref. [61]
123Rare Met. (2020) 39(7):767–783
Inorganic shell nanostructures to enhance performance and stability of metal nanoparticles 773
and photocatalytic activity. The geometrical parameters of
Au@TiO2 yolk–shell nanostructure, including metal size,
void space and TiO2 shell thickness, are systemically var-
ied by changing the synthetic parameters. Specifically, the
diameter of void space inside the TiO2 shell can be con-
trolled by the concentration of tetraethyl orthosilicate
(TEOS) used during the growth of silica layer. The thick-
ness of TiO2 shell layer can be varied by repeating the TiO2
coating step, and the size of Au nanoparticle can be con-
trolled by seed-growing the original trapped Au nanopar-
ticle. Figure 9 shows that the shell thickness is varied from
ca. 14 to 80 nm, void diameter is varied from ca. 50 to
350 nm, and the Au NP size is varied from ca. 18 to
100 nm, respectively.
3.2 Multiple nanoparticles–nanoscale shell
To obtain high catalytic activity, a heterogeneous catalyst
must have several requirements, which are well-defined
active sites with large active surface area, high dispersion,
large resistance to thermal sintering and stability for long-
term operation. Although single metal NP@oxide core–
shell nanostructures are well-defined structure and attract a
lot of attention, other shell-based catalysts, which consist
of a large number of metal nanoparticles with nanoscale
shell layer, are more useful for practical purposes. Yin and
coworkers suggested the concept of a core–satellite catalyst
that consists of a monolayer of metal nanocatalysts
immobilized on the surface of SiO2 core (Fig. 10a)
[54, 67]. A typical procedure for immobilizing metal
nanoparticles involves the surface modification of silica
particle with 3-aminopropyltriethoxysilane (3-APTES),
followed by the controlled attachment of metal NPs
through chemical adsorption between amine groups and
metal. The SiO2 surface modified with metal nanoparticles
is then overcoated with another layer of silica, as shown in
Fig. 10b. When metal nanoparticles are overcoated with
dense silica layer, since there is poor accessibility and slow
surface reaction, the layer should become porous, allowing
reactant molecules to reach the metal surface, and pro-
tecting metal nanoparticles from metal sintering during
heat-treatment or catalysis reactions. Thus, the surface-
protected etching is applied to convert the dense outer layer
into porous shell nanostructure. Finally, well-defined
Fe3O4@SiO2@multiple Au NPs@porous SiO2 nanostruc-
tures were obtained (Fig. 10c). The loading of Au
nanocatalyst can be well controlled by varying the amount
of Au NP added during the adsorption step, and the
porosity of the outer silica layer can be tuned by elongating
the etching time. As discussed in the previous section, due
to the surface protection of PVP, the thickness of outer
silica layer does not show any apparent change, until
severe etching occurs. Final Fe3O4@SiO2@multiple Au
Fig. 7 Schematic showing synthetic strategies for preparing single
metal nanoparticle-oxide shell (core–shell or yolk–shell) nanostruc-
tures by several approaches
Fig. 8 a Schematic indicating synthesis of Au@SiO2 yolk–shell
nanostructure and corresponding TEM images of b Au@R–F core–
shell and c Au@SiO2 yolk–shell nanostructure; d schematic indicat-
ing synthesis of Au@TiO2 yolk–shell nanostructure and correspond-
ing TEM images of e Au@SiO2 core–shell and f Au@TiO2 yolk–
shell nanostructure
123 Rare Met. (2020) 39(7):767–783
774 I. Choi et al.
NPs@porous SiO2 nanostructures showed advantageous
characteristics, in which Au NPs are highly dispersed in
porous silica layers. The porous silica layer not only allows
reactant molecules to access the Au NPs for favorable
surface reaction, but also provides a physical barrier to
prevent Au sintering. Thus, it showed enhanced catalytic
performance in terms of the stability of Au NPs and
reaction recyclability under multiple runs of liquid phase
4-nitrophenol reduction, discussed in the next section.
Similar to the previous case, we also demonstrated
thermally stable Au nanocatalysts encapsulated in meso-
porous layer, by introducing cetyl trimethylammonium
bromide (CTAB)-derived mesoporous silica on the surface
of Au-decorated Fe3O4@SiO2 particles [32]. Although the
surface-protected etching technique provides well-defined
mesoporous outer shell layer, the porosity must be care-
fully controlled by monitoring the degree of etching. If the
etching significantly proceeds without any monitoring in
solution, the outer layer is continuously etched out, and
finally disappears by complete dissolution. Sometimes the
surface-protected etching process is highly dependent on
the experimental conditions and individuals. To fabricate
reliable mesoporous outer shell, we thus carried out over-
coating Au NPs with CTAB-derived mesoporous silica,
followed by calcination [32]. Figure 11a shows the syn-
thetic procedure for preparing Fe3O4@SiO2-Au@mSiO2
sample. Hydrothermally synthesized Fe3O4 particles are
coated with silica layer to produce Fe3O4@SiO2 core–shell
structure. After Au nanoparticles are decorated on the
surface of APTES-functionalized Fe3O4@SiO2, CTAB-
derived mesoporous silica layer, which has a perpendicular
pore structure, was introduced. Direct calcination under air
conditions gives Fe3O4@SiO2-Au@mSiO2 core–shell–
shell nanostructure. Additional water treatment makes the
outer mesoporous silica layer more porous, resulting in
large surface area and high pore volume. This allows
reactant molecules not only to be more accessible to the
encapsulated Au NPs, but also to be easily reacted on the
surface of Au NPs. Figure 11b shows TEM and SEM
images of our Fe3O4@SiO2-Au@mSiO2 sample, indicating
well-defined core–shell nanostructure. In addition, evenly
distributed and encapsulated Au nanoparticles in the por-
ous silica layer can be observed without any aggregation.
Figure 11c shows Fe3O4@SiO2-Au@mSiO2 sample which
reveals continuous N2 adsorption in the range of * 0.5 P/
P0 (relative pressure), indicating the presence of mesopore,
while control sample Fe3O4@SiO2-Au showed negligible
adsorption uptake. Owing to the presence of well-
Fig. 9 Typical TEM images of Au@Void@TiO2 nanostructures. Shown are examples for three sets made, namely, for Z@Y@X samples with
varying TiO2 shell thickness (X nm), TiO2 shell inner void diameter (Y nm) and gold nanoparticle diameter (Z nm). Adapted with permission
from Ref. [66]
Fig. 10 a Schematic showing synthetic procedures for fabrication of
SiO2/Au/SiO2 catalysts; TEM images of SiO2/Au/SiO2 catalysts
b before and c after surface-protected etching. Adapted with
permission from Refs. [54]
123Rare Met. (2020) 39(7):767–783
Inorganic shell nanostructures to enhance performance and stability of metal nanoparticles 775
developed mesopore, Fe3O4@SiO2-Au@mSiO2 and water-
treated Fe3O4@SiO2-Au@mSiO2-H2O showed relatively
high surface area values of 508 and 398 m2�g-1, respec-
tively, while Fe3O4@SiO2-Au sample had a low surface
area value (13 m2�g-1). As discussed in the next section,
Fe3O4@SiO2-Au@mSiO2 samples having well-developed
mesoporosity show improved molecule diffusion and
enhanced reaction kinetics.
4 Catalytic applications
Metal-nanostructured shells have been used as novel
nanocatalysts in many chemical reactions, because during
chemical reactions, they have several beneficial effects.
Metal–nanoscale shell colloidal nanostructures can
enhance the accessibility of the reactant to the metal core,
because the thickness of the porous shell layer is in the
range of 10–100 nm, resulting in a short diffusion pathway.
In addition, a metal nanoparticle can have high stability
against thermal sintering or aggregation, due to the pro-
tective function of the shell layer. Yolk–shell particle can
Fig. 11 a Schematic showing synthetic procedures for preparing Fe3O4@SiO2-Au@mSiO2 samples in which outer silica layer has cylindrical
pore structures by coating with CTAB-derived mesoporous silica, followed by calcination; b TEM and SEM images of water-treated
Fe3O4@SiO2-Au@mSiO2-H2O; c N2 adsorption–desorption isotherms of Fe3O4@SiO2-Au, Fe3O4@SiO2-Au@mSiO2 and Fe3O4@SiO2-
Au@mSiO2-H2O. Adapted with permission from Ref. [32]
123 Rare Met. (2020) 39(7):767–783
776 I. Choi et al.
provide a locally homogeneous reaction environment in the
void space of each individual particle, resulting in the
minimization of interference of the neighboring particles.
Each individual particle having a single active metal,
meaning that the number of active sites is limited, allows
the relationship between each physiochemical property of
the particles and the catalytic performance to be systemi-
cally investigated. Here, we discuss some recent results on
the catalytic applications and performance enhancement of
metal NPs/nanostructured shell catalysts, including single
metal nanoparticle/oxide shell yolk–shell particle, meso-
porous SiO2 shell-based inorganic micelle and multiple
nanoparticles–nanoscale shell nanostructures.
With the aid of the synthetic strategies discussed in the
previous section, Au NPs@TiO2 yolk–shell nanostructures
have been successfully prepared [30]. Figure 12a shows
TEM image, in which Au@TiO2 yolk–shell nanostructure
consists of an Au NP particle individually encased in a
TiO2 shell with * 200 nm in diameter and * 20 nm in
thickness. Although the Au@TiO2 yolk–shell catalyst is
calcined at high temperature up to 775 K, it shows similar
dimension of Au NP core, and no change of the structural
integrity of the TiO2 shell (Fig. 12 b). In practical Au NPs
catalysis, one of the most severe problems is thermal sin-
tering during either high temperature calcination, or cat-
alytic reaction. Au NPs tend to sinter and grow into big
particles, resulting in losing the unique catalytic activity
that is observed in the original particles. Since small Au
nanoparticle is encapsulated and protected by TiO2 shell
layer in Au@TiO2 yolk–shell particles, there is no change
of dimension and shape of the Au NPs. However, the Au/
TiO2-P25 catalyst, in which pre-synthesized Au NPs are
supported on commercial P25-TiO2, displays significant
metal sintering and growth to large Au NPs under heat
treatment at 775 K (Fig. 12c, d). The diffusion and surface
reaction in Au@TiO2 yolk–shell nanocatalyst are evaluated
by conducting gas phase CO adsorption and CO oxidation.
CO molecules are clearly observed to be adsorbed on the
surface of Au NPs. This indicates that CO molecules can
diffuse inwards through the TiO2 shell. The catalytic
activity toward CO oxidation by using the Au@TiO2 yolk–
shell catalyst was also evaluated. It is considerably active
in promoting the oxidation of CO and demonstrates a
higher turn of frequency (TOF) value than the conventional
Au/TiO2-P25 catalyst (Fig. 12e). In addition to the above
example, we have also studied photocatalytic hydrogen
production by using Au@TiO2 yolk–shell nanostructures
that have different physicochemical characteristics, such as
core size, void size, shell thickness and TiO2 crystallinity
[66, 68]. It is generally known that the photocatalysis
activity of TiO2-based catalyst is significantly dependent
on the crystalline property. Indeed, the hydrogen produc-
tion performance of Au@TiO2 yolk–shell is highly
influenced by the crystallinity of the TiO2 shell. We have
been systemically studying and finding out the relationship
between photoluminescence lifetime decay, hydrogen
production rate and crystalline properties [68].
Recently, Zhang et al. [69] suggested the interesting
concept of nanoscale shell-based ‘‘inorganic micelle’’ cat-
alyst, which has different hydrophilic and hydrophobic
functional groups on the inner void space and outer surface
of particle, respectively. To achieve selective surface
functionalization, CTAB micelles were first explored as a
pore-blocking agent during the surface functionalization
step using a hydrophobic chemical and then removed, to
open the mesopore channel, enabling the remaining inner
void surface to be hydrophilic. Figure 13a shows the con-
cept of hollow shell or yolk–shell type ‘‘inorganic
micelle,’’ in which the SiO2 shells are modified to
hydrophobic–hydrophilic interfaces. When Au@SiO2
inorganic micelle was used as a catalyst in 4-nitrophenol
reduction in aqueous phase, it showed slower reaction
kinetics than its pristine hydrophilic Au@SiO2 counterpart.
This indicates that the hydrophobic outer surface of micelle
structure influences either the dispersion of Au@SiO2
micelle particle in aqueous reaction media or the diffusion
of reactant molecule. They also demonstrated that the
inorganic micelle particle can be used as highly efficient
catalysts in the liquid phase catalyst in organic solvent. The
bromination of alcohols was tested in organic solvents,
such as dichloromethane (CH2Cl2), because alkyl halides
are valuable chemicals in organic chemistry. With the help
of hollow SiO2 and Au@SiO2 yolk–shell inorganic
micelles, not only the rate of bromination of benzyl alcohol
and a-methylbenzyl alcohol is accelerated, but also over
90% yields are obtained (Fig. 13b, c).
Another example of the stabilization effect and catalytic
efficiency enhancement of using metal/nanostructured
oxide shell is multiple metal nanoparticles encapsulated in
porous silica layer, which is prepared by surface-protected
etching process. As mentioned before, mesoporous SiO2
framework can effectively stabilize the embedded Au NPs
and prevent the efficiency reduction in catalysis caused by
aggregation or detachment of nanoparticles. The structural
stability and catalytic activity of unprotected Fe3O4/SiO2/
Au nanocomposites are severely decreased by agglomer-
ating the Au NPs after six successive cycles of 4-nitro-
phenol reduction. In the first cycle of 4-nitrophenol
reduction, the unprotected Fe3O4/SiO2/Au catalyst showed
high activity in terms of kinetics and conversion, as all the
Au NPs on the core surface contribute to the catalysis. The
catalytic activity of unprotected Fe3O4/SiO2/Au catalyst is
continuously decreased during the six successive runs of
catalytic reaction, since Au NPs are gradually detached out,
and the active surface area of Au NPs is dramatically
decreased (Fig. 14a). However, Au catalysts-protected
123Rare Met. (2020) 39(7):767–783
Inorganic shell nanostructures to enhance performance and stability of metal nanoparticles 777
Fig. 12 TEM images of a, b Au@TiO2 catalyst and c, d 1 wt% Au/TiO2-P25 reference sample, all shown as prepared a, c and after calcination
at 775 K b, d, where thermal sintering of the nanoparticles in Au/TiO2-P25 catalysts is indicated by red circles; e time dependence of CO
coverage on Au (H) and CO2 partial pressure (P) during oxidation of CO with O2. The first and third panels were obtained by first introducing
26.66 kPa of CO into the cell and then adding 26.66 kPa of O2; while in the second and fourth panels, the sequence was reversed. Adapted with
permission from Ref. [30]
123 Rare Met. (2020) 39(7):767–783
778 I. Choi et al.
porous SiO2 shell (Fe3O4/SiO2/Au/porous SiO2) showed
high metal dispersion, without any loss of Au NPs and
deformation of structural integrity. Fe3O4/SiO2/Au/porous
SiO2 catalysts maintained their activity well for successive
cycles of chemical reaction, with a slight drop of 4-nitro-
phenol conversion (Fig. 14b).
Our group also demonstrated the stabilization effect of
mesoporous oxide shell on metal nanoparticle catalysts. As
Fig. 13 a Schematics of hollow SiO2 micelle and Au@SiO2 micelles; catalytic activities for bromination of b benzyl alcohol and c a-
methylbenzyl alcohol over various catalysts. Adapted with permission from Ref. [69]
Fig. 14 Catalytic conversion results of 4-nitrophenol over a Fe3O4/SiO2/Au catalyst and b Fe3O4/SiO2/Au/porous SiO2 catalyst as a function of
reaction time in six successive cycles. Adapted with permission from Ref. [67]
123Rare Met. (2020) 39(7):767–783
Inorganic shell nanostructures to enhance performance and stability of metal nanoparticles 779
previously discussed, we have demonstrated Au NPs
encapsulated in mesoporous oxide layer, which is prepared
by either SiO2 overcoating followed by base etching or the
formation of CTAB-derived mesoporous SiO2 layer fol-
lowed by calcination. As expected, the Fe3O4@SiO2-Au
catalyst that has exposed Au NP showed the highest
reaction kinetics (k is ca. 0.223 min-1) in the first run of
catalytic reaction. Fe3O4@SiO2-Au@nSiO2, which is pre-
pared by overcoating with nonporous silica layer, showed
the lowest rate constant (k is ca. 0.00034 min-1).
Fe3O4@SiO2-Au@mSiO2 and water-etched Fe3O4@SiO2-
Au@mSiO2-H2O samples showed reasonable k value, such
as 0.0771 and 0.104 min-1, respectively. We also evalu-
ated the stability and recyclability of each catalyst by
conducting multiple runs of catalytic reaction. While
Fe3O4@SiO2-Au catalyst showed the highest conversion in
the first cycle, the value rapidly decreased and finally
reached\ 10% in the successive five reaction runs
(Fig. 15a). Since the reactant could not diffuse inward to
the active metals due to the dense silica layer, the
Fe3O4@SiO2-Au@nSiO2 displayed negligible activity
during five reaction runs (Fig. 15b). Fe3O4@SiO2-
Au@mSiO2 and Fe3O4@SiO2-Au@mSiO2-H2O samples
showed stable conversion values during five successive
runs (Fig. 15c, d). The Fe3O4@SiO2-Au@mSiO2-H2O
sample showed the best performance in the recycling test,
in terms of reaction kinetics and stability. It should be
noted that introducing a mesoporous SiO2 followed by
calcination and water treatment provides a large amount of
active Au NPs encapsulated porous layer without metal
sintering. The porous layer allows facile molecule diffusion
and retains Au NPs without detachment during multiple
reaction runs, resulting in the most stable recyclability with
enhanced activity, while exposed Au NPs in Fe3O4@SiO2-
Fig. 15 Cycling experimental results of different catalysts: a Fe3O4@SiO2-Au, b Fe3O4@SiO2-Au@nSiO2, c Fe3O4@SiO2-Au@mSiO2 and
d water-treated Fe3O4@SiO2-Au@mSiO2-H2O (insets being TEM images of each catalyst). Adapted with permission from Ref. [32]
123 Rare Met. (2020) 39(7):767–783
780 I. Choi et al.
Au sample is easily detached out by destabilization of Au-
APTES interaction during the 4-NP reduction, resulting in
the continuous decrease in the number of active Au,
leading to low conversion.
5 Summary and outlook
During the past decades, extensive progress has been made
on the synthesis, property control and practical applications
of nanostructured materials, as synthetic chemistry and
characterization tools have been continuously developed.
In the past few years, we have studied the synthesis and
catalytic applications of novel metal-oxide shell nanos-
tructures. In this mini-review, we briefly review our
research results and the recent progress in metal-inorganic
shell nanostructures for catalytic applications. First, we
introduce the general synthetic methodology for preparing
nanostructured inorganic shell layer, including template-
assisted sol-gel chemistry, template-assisted hydrothermal
synthesis and the self-templating process. We also discuss
two representative concepts of metal NPs/inorganic shell
nanostructures, namely core (or yolk)–shell and multiple
NPs encapsulated in nanoscale shell. Finally, we discuss
the stability and performance enhancement of metal-inor-
ganic shell nanostructures in practical catalysis.
The examples discussed in this article represent not only
our efforts, but also recent progress in the engineering of
inorganic shell nanostructures for designing highly active
and sustainably stable catalysts. Although there have been
pioneering works and advanced studies in this research
field, extensive research works are still necessary to
address many important challenges in practical catalysis
industries. The first challenge is that chemical reaction over
metal NPs/nanoscale shell nanostructures is limited within
simple model reactions. Even though we discussed simple
catalytic applications, such as CO oxidation, bromination
of benzyl alcohol in organic solvent and 4-nitrophenol
reduction, the use of inorganic shell nanostructure catalysts
should be extended to other important catalytic reactions,
such as hydrogenation, partial oxidation and condensation.
Recently, there have been several pioneering works, in
which more-complicated nanostructured catalysts have
been fabricated and used as a catalyst for other important
chemical reactions, such as the Suzuki coupling reaction,
epoxidation and olefin hydrogenation [37, 70–72]. We
believe that these efforts will have positive effects on the
use and extension of nanostructured catalysts in the prac-
tical catalysis field. The second challenge is that inorganic
shell nanostructure catalysts should have not only the
improved activity and sustainable stability, but also highly
tunable selectivity on a targeted chemical reaction. One
intuitive approach for improving selectivity is that metal
nanoparticles can be fabricated with well-controlled shape
and introduced to shell nanostructures. There have been
well-known examples, including shape-controlled Pt, Pd
and other nanocrystals, which have demonstrated signifi-
cantly improved selectivity during chemical reactions
[2, 3, 10]. As another synthetic approach, some other
functional groups, such as acidic site or base site, can be
introduced to the surface of nanostructured shell [37],
resulting in improved selectivity toward targeted reactions,
such as dehydration, isomerization and condensation. One
drawback to be overcome is the need to develop suit-
able synthetic methods either to encapsulate shape-con-
trolled nanoparticles with exposed active surface or to
selectively introduce other active sites on the targeted
surface. In addition, there are also the important issues of
how to maintain the shape of metal nanoparticle and sta-
bility of active site during posttreatment and catalysis. The
final challenge is the mass production of inorganic shell
nanostructure catalysts. Although inorganic nanostructured
catalysts showed unique catalytic properties at laboratory
scale, the production amount of the catalyst is limited to the
scale of several milligrams to grams. Mass production is
still one of the most challengeable works. Once suit-
able synthetic processes for preparing large amounts of
nanostructured catalysts are developed, and are tested in
either bench, pilot or commercial scale reactor, it is
believed that nanostructured catalysts will contribute to
solving many drawbacks in practical catalysis industries.
Acknowledgements This work is supported by the Korea Institute of
Energy Technology Evaluation and Planning (KETEP) and the
Ministry of Trade, Industry and Energy (MOTIE, No.
20174010201490). This work is also financially supported by the
Korea Environment Industry & Technology Institute (KEITI) through
‘‘The Chemical Accident Prevention Technology Development Pro-
ject’’ granted by the Korea Ministry of Environment (MOE, No.
2017001960004).
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Ji Bong Joo received his Ph.D.
degree in Chemical and Bio-
logical Engineering from Seoul
National University in 2009. He
then moved to the University of
California, Riverside, where he
was a postdoctoral fellow under
the supervision of Prof. Zaera
and Prof. Yin. In 2014, he came
back to Korea as a senior sci-
entist at the Korea Institute of
Energy Research (KIER). In
2016, he joined the faculty at
the Department of Chemical
Engineering at the Konkuk
University. His research interests are in the synthesis of nanostruc-
tured catalysts and their application in photocatalysis, heterogeneous
catalysis and electrochemical catalysis.
123Rare Met. (2020) 39(7):767–783
Inorganic shell nanostructures to enhance performance and stability of metal nanoparticles 783