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Insensitive MunitionsAnalytical Compliance System
(I-MACS) Concept
UNCLASSIFIED. APPROVED FOR PUBLIC RELEASE.
George R. Thompson, Ph.D.Chemical Compliance Systems, Inc.
Lake Hopatcong, NJ
2007 Insensitive Munitions & Energetic Materials Technology SymposiumMiami, FLOctober 16, 2007
CCS
Insensitive Munitions(OSD & NATO)
“…munitions which reliably fulfill their performance, readiness and operation requirements on demand, but which minimize the probability of inadvertent initiation and severity of subsequent collateral damage to weapon platforms, logistic systems, and personnel, when subjected to unplanned stimuli.”
BENEFITS
• Enhanced survivability of logistical and tactical systems
• Reduced risk of injury to personnel
• Applicability across services/platforms
• More efficient to transport, store and handle
• More cost effective
Insensitive Munitions Analytical Compliance System (I-MACS) Concept
CCS Chemical Compliance Systems, Inc.
Historic Incidences(Four Aircraft Carrier Accidents in 1966, 1967, 1969 & 1981)a
Lives Lost
Injuries
Aircraft Lost
Aircraft Damaged
Potential Total $ Savings
220
709
42
72
72
132
10
12
67
81
76
83
$148M
577M
32M
60M
$1.4B
ACTUALSTATISTICS
IM MUNITIONEST’D % ↓
EST’D SAVINGS
________________a From 1991 CNA Study
Insensitive Munitions Analytical Compliance System (I-MACS) Concept
CCS Chemical Compliance Systems, Inc.
Munitions Life Cycle Unplanned Stimuli
RIPLost Lives
Personal
Injuries
Damaged
Facilities
Insensitive Munitions Analytical Compliance System (I-MACS) Concept
Dropping
Temperature(FCO, SCO)
Penetration(FI, BI)
Pressure
Incompatibility
SympatheticDetonation
HumidityVibrationLeakage Aging
CCS Chemical Compliance Systems, Inc.
Storage
Usage
Demilitarization
Research &Development
Shipping
Manufacturing
MUNITIONLIFE CYCLE
Sources of Weapon System VulnerabilitiesInsensitive Munitions Analytical Compliance System (I-MACS) Concept
ExternalStimuli
InternalConstituentSensitivities
IncompatibleConstituentProximity
CCS Chemical Compliance Systems, Inc.
IMIM
ChemicalIncompatibilities
CHEMICAL CAS #&
SYNONYM DICTIONARY
CHEMICAL CAS #&
SYNONYM DICTIONARY
Enthalpy
ParticleSize/Form
PhysicalState
HazardClassification
Heat ofFormation
Entropy
Ammo & ExplosivesCompatibility Groups
Vapor Pressure
SpecificGravity
Density
HeatCapacity
EnergeticFamily
CHEETAHCalculated
Temperature/Pressure
Insensitive Munitions Analytical Compliance System (I-MACS) Concept
CorrosivityGradeConductance
CorrosionSusceptibility
Static ChargeAccumulation
Sensitive Constituents Database Endpoints
CCS Chemical Compliance Systems, Inc.
Incompatible Chemical Proximity Database
LocationsEnhancedMIDAS
INCOMPATIBLEMUNITION
CONSTITUENTS
AgingImpact
Improved DesignBarriers/Buffers
Insensitive Munitions Analytical Compliance System (I-MACS) Concept
CCS Chemical Compliance Systems, Inc.
Hurdles for Developing Insensitive MunitionsInsensitive Munitions Analytical Compliance System (I-MACS)
1. The problem is extremely complex
2. IM is only one of the problems
3. Some test protocols are not standardized
4. Some IM test results are not standardized, nor shared
5. IM Test Data must be secure
6. Incident “Root Cause” Analyses are not in a database
1. Utilize “outside the box” thinking
2. Start — Integrate — Enhance
3. Begin with a standardized data repository
4. Develop a Centralized Database--require submissions
5. Obtain DoD & NSA clearance for I-MACS Security
6. Develop a chemical-based “Root Cause” for each incident
“HURDLE”“HURDLE” SOLUTIONSOLUTION
CCS Chemical Compliance Systems, Inc.
5Chemical Security Risk List
Precursor Chemical Security Risk ListTheft & Population Risks
Accessibility Factors
12650 Total Regulations
LocalState
FederalInternational
Non-governmentCorporate or Trade Association
12 Regulations12 Regulations
11 Radioisotopes11 Radioisotopes
10 Bioterrorism Agents10 Bioterrorism Agents
9 Agent Simulants9 Agent Simulants
8 Chemical Agents8 Chemical Agents7 Munitions – Midas7 Munitions – Midas
6 Biobased Ratings6 Biobased Ratings
5 Security Factors5 Security Factors
4 Green Criteria4 Green Criteria
3 Commercial Products3 Commercial Products
2 Alternative Chemicals2 Alternative Chemicals
1 Chemicals1 Chemicals
CCSCENTRALIZED
DATABASE
CCSCCSCENTRALIZEDCENTRALIZED
DATABASEDATABASE
1Cross-Reference DictionaryChemical Compound Dictionary
Chemical AlternativesToxicology Data
Holistic Hazard RatingsPersonal Protective Equipment
SAF-T-LABEL©Safe Storage CodesSafe Disposal Codes
Alloy ConstituentsEmergency ResponseElemental Composition
IncompatibilitiesPhysical/Chemical Parameters
239 Generic Categories, e.g.,
Solvents Reducing AgentsAcids SurfactantsBases BindersOxidizers AlloysAntioxidants Metal Compounds
80 Subcategories3
Product DescriptionsProduct Components
MSDS ImagesMSDS Index
Generic CategoriesManufacturersUser Director
ProcessesGreen Ratings
Corrosive RatingsBiobased Ratings
443 Endpoint Criteria
Ecological—Air, Water, SoilHealth—Acute, Chronic
Safety—Fire, Reactivity, SpecialChemical-based
Objective & Quantitative
7Munitions Characterization—MIDAS
Demil ProcessesConstituent ChemicalsChemicals Released
Green CriteriaInsensitive CriteriaCorrosive CriteriaPackaging Criteria
Transportation/Storage FactorsReliability Factors
Hazardous Waste FormsRegulations
8/9Properties
Toxicology DataHazard Issues
IncompatibilitiesStorage Recommendations
TICs/TIMs10
20+ AgentsDisease Descriptors
PathogenesisProphylaxis
Emergency ResponseDecontamination
Treatment11Generic Families
PropertiesEffects & Actions
Storage & SecurityDiagnosis & Treatment
DecontaminationEmergency Response
613 Endpoint Criteria
Biomass ScoreRegulatory ScoreEconomic Score
The CCS Relational Chemical & Product Database (R–CPD)
CCS Chemical Compliance Systems, Inc.
Insensitive Munitions Analytical Compliance System (I-MACS)
CCS Capabilities
BIOLOGICAL HOMELANDSECURITY SYSTEM
[B-HoSS]
CHEMICAL HOMELANDSECURITY SYSTEM
[C-HoSS]
BIOLOGICAL HOMELANDSECURITY SYSTEM
[B-HoSS]
RADIOLOGICAL HOMELANDSECURITY SYSTEM
[R-HoSS]
MUNITIONS ANALYTICALCOMPLIANCE SUITE
[MACS]
CENTRALIZED CHEMICAL HAZARDand ENVIRONMENTALMANAGEMENT SUITE
[C-CHEMS]
ISO 14001 EMS
Web-based ISO 14001 System
reduces implementation
time and cost by 300-400 manhours
ISO 14001 drawsregulatory data
(Air, Water, etc.)to expedite compliance,highlight conformance
and reduce wastestreams
SecureWeb Access
Options
GISData
Sources
SensorDataInput
WirelessCommunication
Options
Regulations
Bioterrorism Agents
Radioisotopes
Security Factors
Agent Simulants
Chemical Agents
Chemicals
Munitions –
MIDAS
Commercial Products
CCSCentralizedDatabase
Insensitive Munitions Analytical Compliance System (I-MACS)
CCS Chemical Compliance Systems, Inc.
MACS–3Theoretical
Compliance Analyses(Web)
MunitionLife CycleMLCMT(Concept)
ARASAmmo Reliability
(Concept)
TRACSHazardous Waste
(Web)
I–MACSInsensitive Munitions
(Proposal)
MACS–PODS(Client–Server)
INC-FRCS(Web)
MACS–1Demil(Web)
DispersionRISK(Web)
MACS–4Sources & Shortages
(Proposal) MACS–5Manufacturing
(Proposal)
C–MACSCorrosives(Proposal)
GreenEnergetics
(Proposal)
GreenLife Cycle(Concept)
G–MACSGreen Munitions
(Web)
U–MACSUXO Remediation
(Concept)
MACS–2Ranges
(Web)
RATSRange
Assembly(Concept)
Modules currently available on the World Wide WebModules currently with submitted proposals Modules currently available as a client–server system
Modules in the defined concept stage
MACS–6Storage & Packaging
(Concept)
Munitions Analytical Compliance Suite (MACS)
MACS–COCChemicals of Concern
RDX
MACS–ERAEmission Risk
(Web)
MACS–HRAHealth Risk
(Web)
Regulations
Hazardous Waste Forms
Reliability Factors
Transportation/Storage Factors
Packaging Criteria
Corrosive Criteria
Insensitive Criteria
Green CriteriaConcern Criteria
Chemicals Released
Constituent Chemicals
Demil Processes
Munitions Characterization – MIDAS
MACS Centralized Databases
CCS Chemical Compliance Systems, Inc.
Insensitive Munitions Analytical Compliance System (I-MACS)
Significance of each sub-score can be individually weighted
HEALTHSCORE
(0-100%)
_____% A.W.
SAFETYSCORE
(0-100%)
_____% A.W.
FINALGREENGRADE
(0 -
100%)
ECOLOGICALSCORE
(0-100%)
_____% A.W.
“Endpoint” Criteria
LONG-TERM EFFECTS -
SOILGroundwater Mobility Factor
CERCLA RQ
TOXICITY-WATERFish LC50
Daphae
LC50Green Algae EC50
(Solubility W-LC50) BCF
LONG-TERM EFFECTS -
WATEREutrophication
Theoretical Oxygen Demand
LONG-TERM EFFECTS -
AIRGlobal Warming PotentialOzone-Depleting Potential
SmogAcidification
(“Green” Munitions Analytical Compliance System)G–MACS “Green” Score Scheme
TOXICITY -
AIR(V.P. LC50) BCF
TOXICITY -
SOIL(Koc O-LD50) BCF
14-day Worm LC50
PersistenceExposureToxicityLong-Term Effects
PersistenceExposureToxicityLong-Term Effects
PersistenceExposureToxicityLong-Term Effects
Oral LD50Dermal LD50IDLHSTEL/CeilingInhalation LC50Skin IrritationEye IrritationOdor Threshold Value
Flammability
RadioactivityOxidizerWater-ReactiveCorrosive
Water Score
Air Score
Soil Score
Acute Health Score
Fire Score
Special Score
ExplosivityReactivity Score
Chronic Health Score
FLAMMABILITYFlash PointBoiling Point
Reproductive EffectsCarcinogenicityRfCRfDRadioactivitySensitizerNeurotoxicityTLV
CCS Chemical Compliance Systems, Inc.
Insensitive Munitions Analytical Compliance System (I-MACS)
MunitionSensitivity
Risk Assessment
MunitionTest PlanStatus
IM TestResult
Analyses
IMDocumentTracking
I-MACS System Components
Insensitive Munitions Analytical Compliance System (I-MACS)
CCS Chemical Compliance Systems, Inc.
IMTest PlanStatus
IMDocumentTracking
IMTest Result
Analyses
MACS-1Analytical
Input Results
I-MACSAnalytical
Results Output(to G-MACS)
MunitionSensitivity
RiskAssessment
Main Menu ScreenInsensitive Munitions Analytical Compliance System (I-MACS)
CCS Chemical Compliance Systems, Inc.
Munition Sensitivity Risk Assessment AlgorithmsInsensitive Munitions Analytical Compliance System (I-MACS)
CorrelationAnalysis
CorrelationAnalysis
HistoricIncidentsDatabase
HistoricIncidentsDatabase
“At Risk”Sensitive
ConstituentsDatabase
“At Risk”Sensitive
ConstituentsDatabase
Risk SourcesDatabase
Risk SourcesDatabase
Risk SourcesCompensation
StrategiesDatabase
Risk SourcesCompensation
StrategiesDatabase
ENERGETICSCORROSIVESCORROSION SENSITIVEHEAT SENSITIVEINCOMPATIBLES
Risk SourceTest ResultsRisk SourceTest Results
Risk SourceCompensation
StrategyTest Results
Risk SourceCompensation
StrategyTest Results
CorrelationAnalyses
CorrelationAnalyses
CCS Chemical Compliance Systems, Inc.
IMHazard
AssessmentTest
Results
IMLife Cycle
EnvironmentalProfile
IMThreatHazard
Assessment
IMTest Plan
&Results
IMTest Plan
SafetyGoals
IMTest
Report
Review&
Approval
Review&
Approval
Review&
Approval
Review&
Approval
Review&
Approval
Review&
Approval
IMFINAL
RECOMMEND.
Test Plan Status & Document Tracking
PRO
GR
AM
M
AN
AG
ERSE
RVI
CE
REV
IEW
OR
GA
NIZ
ATI
ON
Insensitive Munitions Analytical Compliance System (I-MACS)
CCS Chemical Compliance Systems, Inc.
________________Specialty
Test
________________Specialty
Test
________________Specialty
Test
________________Specialty
Test
________________Specialty
Test
28-DayTemperature
&Humidity
Test
VibrationTest
4-DayTemperature
&Humidity
Test
12-MeterDropTest
FastCook-Off
Test
SlowCook-Off
Test
BulletImpactTest
FragmentImpactTest
SympatheticDetonation
Test
ShapedCharge Jet
ImpactTest
SpallImpactTest
Test Plan & Results
Insensitive Munitions Analytical Compliance System (I-MACS)
CCS Chemical Compliance Systems, Inc.
CCS Chemical Compliance Systems, Inc.
MunitionSensitivity
Risk Assessment
MunitionTest PlanStatus
IM TestResult
Analyses
IMDocumentTracking
System ComponentsInsensitive Munitions Analytical Compliance System (I-MACS)
Risk Source Test Results
Risk Source Compensation Strategies Test Results
Test Results
Reviews & Approvals
Standardized Test Data Tables
Historic IM Test Data
Munition Constituents (MIDAS)
IM Criteria
Printed Reference DocumentsIM File Creation
Risk Sources Compensation StrategiesHistoric Incidents
“At Risk”
Sensitive Constituents
Risk Sources
Life Cycle Environmental Profile
Threat Hazard Assessment
Test Plan
Chemical Reference Databases
Thermodynamic Parameters
Incompatible Chemicals
Reference Document Images
CCS Chemical Compliance Systems, Inc.
Significance of each sub-score can be individually weighted
I–MACS Report Card & Scoring SchemeInsensitive Munitions Analytical Compliance System (I-MACS)
“At Risk”
Constituents Score
Risk Sources (RS) Score
RS Component Strategies Score
INCOMPATIBLE CONSTITUENT
PROXIMITYSCORE
(0-100%)
_____% A.W.
EXTERNAL STIMULI
SCORE
(0-100%)
_____% A.W.
FINALIM
GRADE
(0 -
100%)
CONSTITUENT SENSITIVITY
SCORE
(0-100%)
_____% A.W.
“Endpoint” Criteria
CORROSIVESpKapKb
ENERGETICSEnthalpyEntropy
CHEETAH T/PHeat of Formation
Heat CapacityHazard ClassificationParticle Size/Form
—
Energetics— Corrosives—
Corrosion Vulnerability—
Heat Sensitivity
— Incompatibles— Corrosion—
Temperature—
Humidity—
Static Charge Accumulation— Shock— Vibration— Age
—
Design Barriers— H/T Control— Grounding—
Protective Packaging— Reliability Tests
Mil-STD 2105B Score
External Score
Internal Score
— Ambient T/H— Salt Air—
Package Design
—
Within Munition— Within Component— Within Part—
Design Barriers
—
Fast Cook-Off—
Slow Cook-Off—
Bullet/Fragment/Spall
Impact—
Vibration Test— Drop Test
CCS Chemical Compliance Systems, Inc.
Constituent Sensitivity Score“At Risk”
Constituent ScoreRisk Sources (RS) Score
RS Component Strategies Score
Incompatible Constituent
Proximity ScoreExternal ScoreInternal Score
External Stimuli ScoreMil-STD 2105B Score
FINAL IM GRADE
Components
Parts
Alternates
Physical Hazards
Health Hazards
Fed Regs
State Regs
Client ModuleData Input Analytical Queries
Client ModuleData Input Analytical Queries
I-MACS HubData Tables &
Analytical Algorithms
I-MACS HubData Tables &
Analytical Algorithms
I-MACSAnalytical Results
Output
I-MACSAnalytical Results
Output
MACS-1Analytical
Input Results
MACS-1Analytical
Input Results
Data Acquisition & Analytical Report Capabilities
IMTest Plan Status
IMTest Plan Status
IMTest Results
IMTest Results
28-day T&H
4-day T&H
Vibration
12-M Drop
Fast C-O
Slow C-O
Bullet Imp.
Frag. Imp.
Sym. Deton.
Shp. Chg. Jet Imp.
Spall Imp.
Special
PM SRO
Life CycleEnv. Profile
ThreatHaz. Assess.
Test Plan& Results
SafetyGoals
TestReport
Haz. Assess.Test Results
Reviews
Approvals
FinalRecommend
Insensitive Munitions Analytical Compliance System (I-MACS)
Document TrackingDocument Tracking
IM TestsIM Tests
CCS Chemical Compliance Systems, Inc.
Insensitive Munitions Analytical Compliance System(I-MACS)
Dr. George Thompson973-663-2148
For more information on I-MACS, or a remote demonstration of
other MACS modules,please contact . . .
Chemical Compliance Systems, Inc.706 Route 15 South, Suite 207• Lake Hopatcong, NJ 07849
www.chemply.com
CCS