inspection report o-cn-0819957aius3.asiainspection.com/qi/aiweb.nsf/webressources... · inspection...
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Inspection Report O-cn-0819957 (Re-Inspection after O-cn-0815993 performed on 26-Aug-08)
PRODUCT DESCRIPTION Product Name:
LCD TV
Inspection location: SHENZHEN
Inspection date: 2008-10-21
Your reference number:
XXXX
P/O number:
Supplier:
XXXX
Order quantity: 1744
Pcs ready for inspection: 1744
Reference sample available: No
Factory cooperation Factory organization Inspector’s opinion on the factory
Average Average Average
RESULTS Specifications Check: Not ok Tests: failed
CRI MAJ MIN
Found 0 1 3
Max 0 3 5
AQL: Within AQL
Checked 50 50 50
OVERALL INSPECTION RESULT: Failed (Client has the final decision to Reject or Approve) IMPORTANT REMARKS / GENERAL DEFECTS 1 : The background color of the danger label does not conform to spec.
2 : The serial no. does not conform to spec.
3 : Factory refused to do carton drop test.
4 : The actual manual is for model MSNV2606/3206, but ref. Manual only for model MSNV3206.
5 : The words included in the actual shipping mark are more than that showed in ref. Photo.
6 : No ref. Sample during inspection.
7 : Only re-packed 5 cartons after inspection because factory will re-check the other products.
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Nb of Mandays spent: 2
Inspector 1: Sam He Supervisor: Noah liao
INSPECTION STANDARDS Inspection type Pre-Shipment Inspection
Sampling standard ISO 2859-1 (Mil Std 105E)
Sampling level I
AQL for Critical defective Not Allowed
AQL for Major defective 2.5
AQL for Minor defective 4.0
Sampling size for Cri/Maj/Min 50/50/50
Nb of inspected pieces 50
Total number of cartons 1744
Nb of inspected cartons 50
Nb of the cartons inspected N/A
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Inspector 2 : Magnet cao
Map
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QUALITY CRITERIA 1. Quantity
Expected Result Result Actual Finding / Comments 80% of the total order quantity must be
finished and packed
ok 100%
Quantity of packed products: 1744
Quantity of finished & unpacked products: 0
Quantity of semi-finished products: 0
Pictures:
2. Colours
Expected Result Result Actual Finding / Comments -- ok Refer to below photo
Client’s comments:
Please check product′s picture on file
Pack MSNV3206.pdf
ok
Pictures:
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3. Dimensions
Expected Result Result Actual Finding / Comments - N/A Refer to below table
Client’s comments:
MEASUREMENT TABLE - Actual Finding
Expected Sample 1 Sample 2 Sample 3 Sample 4 Sample 5
Plug See file
attached.
a. width of
pin : 6.2mm
e. thickness
of pin 1.59
mm
g :length of
pin :18.2/
21.2 mm
A. distance
from pin to
a. width of
pin :6.2mm
e. thickness
of pin 1.59
mm
g :length of
pin :18.2/
21.2mm
A. distance
from pin to
a. width of
pin :6.2mm
e. thickness
of pin 1.59
mm
g :length of
pin :18.2/
21.2mm
A. distance
from pin to
a. width of
pin :6.2mm
e. thickness
of pin 1.59
mm
g :length of
pin :18.2/
21.2mm
A. distance
from pin to
a. width of
pin :6.2mm
e. thickness of
pin 1.59 mm
g :length of
pin :18.2/
21.2mm
A. distance
from pin to
edge :
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edge :
7.28mm
edge :
7.28mm
edge :
7.28mm
edge :
7.28mm
7.28mm
Word
height N/A 1mm 1mm 1mm 1mm 1mm
Unit size N/A 80x59.5x19cm 80x59.5x19cm 80x59.5x19cm 80x59.5x19cm 80x59.5x19cm
Power cord
length N/A 140cm 140cm 140cm 140cm 140cm
Pictures:
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4. Artworks a. Logo colors
Expected Result Result Actual Finding / Comments -- ok Refer to photo
Client’s comments:
XXXX
ok
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Pictures :
b. Label Expected Result Result Actual Finding / Comments
See file attached:Danger label.pdf Not ok The danger label background color
does not conform to spec.
See file attached: Serial number.pdf Not ok Serial number on outer carton and
product does not ocnform to spec.
See file attached: XXXX.pdf
-On power cable : as file Etiqueta Clase
I.pdf
Ok Refer to photo
Pictures:
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Serial no. does not conform to spec.
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The background color of danger label does not conform to spec.
5. Packing and packaging a. Unit packing:
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Expected Result Result Actual Finding / Comments 1 LCD TV
1 Warranty card
1 Instruction manual
1 Remote control
1 Power cord AC
Not ok Each pc contained in the bag is
protected by polyfoam in outer
carton.
Actual accessories included are :
1 LCD TV
1 Warranty card
2 Instruction manual (for both model
XXXXX & model XXXXX)
1 Remote control
1 Power cord AC
Pictures:
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Guarantee
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additional manual 1
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Manual 2 is for model XXXXX and model XXXXX. This does not conform to spec.
b. Inner packing:
Expected Result Result Actual Finding / Comments N/A No inner packing
c. Outer packing:
Expected Result Result Actual Finding / Comments N/A Each directly in outer carton
Same as unit packing
Sealing method (Ex:staples - adhesive -
plastic band - metal band):
N/A staples - adhesive
Client’s comments:
Please check files Poly Bag.pdf
ok
Pictures:
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d. Dimensions of export cartons:
Expected Result Result Actual Finding / Comments L: cm x W: cm x H: cm N/A 90x23.5x67cm
Pictures:
e. Weight of cartons:
Expected Result Result Actual Finding / Comments Maximum weight of Export
Cartons:
N/A Approx. 16.56kgs
(1 kg = 2.2 Lbs / 1 lb = 0.45 kg) Pictures:
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6. Shipping Marks a. Carton Front Mark
Expected Result Result Actual Finding / Comments Pack MSNV2606.pdf Not ok Additional words on mark
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b. Carton Side Mark
Expected Result Result Actual Finding / Comments
Pack XXXXX.pdf Not ok Additional words on mark
Pictures:
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TESTS AND SPECIAL REQUIREMENTS Test description Comments from Inspector Result Carton drop test - On 3 cartons – packed
products should not get damaged
Factory refused to do this test failed
The inspector must verify the function
requested by the client.
-Please check file Manual XXXX.pdf (page 6)-
I
On 50pcs
passed
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The inspector must verify the characterist
technical of the product. -AC Input:
100-240V~ 50/60Hz, 170W, Class I- I
ON 50PCS
Partly photo refer to ahead related photoes
passed
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The inspector must verify that the product
and accessories are in perfect conditions.
-Please take some photographs of
accessories, warranty card and instruction
manual. We need to see the data of importer
on warranty card and instruction manual.- I
On 50pcs
Some photo refer to ahead related pictures
passed
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importer on warranty
Dielectric strength.(hi-pot test)—I
Protection against electric shock.-The
inspector must verify that the product don’t
have accessible parts.- I
On 50pcs
1500VAC/5mA/2S
passed
The inspector should verify the markes on the
product according to that required-See files
attached.- I
On 50pcs
passed
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Correctly verify the adjustable and mobile
parts and buttons- I
On 50pcs passed
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The inspector must verify all detail of
termination.-The product must not have
sharps parts.- I
On 50pcs passed
Adhesive test and rub test-- S1 On 5pcs passed
Barcode scan test-- S1 On 5pcs passed
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Internal check, plug and power cord. On the
plug must figurate the stamp IRAM. --Please
take some photographs of internal parts,plug
and power cord.
Listing of critical components. We need to see
the mark on plug.- S1
On 5pcs
Plug :PHINO 10A 250VAC IRAM
Power cord :H03VV-F 3G 0.75mm2 VDE
Speaker :8ohM 15W
Sreen :CHIMEI V315B1-L01
IC1 :HYNIX 804A
IC2 :MST9E88L-LF
N/A
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Stability test
10 Degree Inclined panel-Not tip over- S1
On 5pcs passed
The importer should be XXXX-- I On 50pcs passed
Earth continuity test for class I (12V/25A,
Resistance below 0.1 Ohm)--I
On 50pcs
All <0.1 Ohm
passed
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Check pixels damaged
-- Set LCD to black screen to check if any
bright pixel dot
-- Set LCD to white Screen to check if any
black pixel dot-All pixels must be bright while
setting to black screen
All pixels must be dark while setting to white
screen -I
On 50pcs passed
Pull test on power cord--S1 N/A N/A
Continuous running test -- 4 hours-No
malfunction- S1
On 5pcs passed
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-No safety issues, loosen parts, model of
component conformed to specification- 3 pcs
On 3pcs passed
Input current and power measurement-within
+-10% of the rating power- I
On 50pcs
Range :152W-162W
passed
Mounting test on wall if appicable -- 3 pcs-- On 3pcs passed
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SAMPLE COLLECTION [0] pcs of shipment samples were collected by inspector
[0] pcs of defective samples were collected by inspector
DEFECTIVES LIST CRI MAJ MIN Picture
All the information on
the product, manual
and warranty should
be in Spanish. - CRI
0 0 0
Problems of electric
security - CRI
0 0 0
On the plug must
figurate the stamps
IRAM. - CRI
0 0 0
CLIENT’S IMPORTANT INSTRUCTIONS ON TESTS Client’s Instructions Actual Finding / Comments
N/A N/A
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The whole
development should
be in conformity with
the enclosed files
(packaging, rating
label, manual of
instructions,
warranty card, etc.) -
CRI
0 0 0
Anything marked on
the equipment shall
be legible,lasting and
will be destroyed in
the
process if someone
wanted to remove it.
- CRI
0 0 0
Operation problems -
CRI
0 0 0
The LCD TV must not
have death pixels. -
CRI
0 0 0
The importer INC
S.A. must appear in
the manual and
warranty. - CRI
0 0 0
The product must
have NO batteries -
0 0 0
Black pixel dot while
setting in white
screen - MAJ
0 0 0
Bright pixel dot while
setting in black
screen - MAJ
0 0 0
Malfunction, No
function, wrong
function - MAJ
0 0 0
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Finger mark 0 0 1
scratch mark 0 0 2
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Flash on surface 0 1 0
Parameters not
conform to spec. -
MAJ
0 0 0
Missing accessory -
MAJ
0 0 0
Missing warning label
or safety marking -
CRI
0 0 0
Poor printing/unclear
marking - MAJ
0 0 0
DEFECTIVES LIST SUMMARY Cri Maj Min AQL result Number of Defectives found
0 1 3
Maximum Allowed 0 3 5
No. of Inspected samples
50 50 50
Within AQL
CRI: 0defective pieces found out of acceptable0 among 50 pieces inspected at level Not Allowed MAJ: 1 defective pieces found out of acceptable 3among 50 pieces inspected at level 2.5 MIN: 3defective pieces found out of acceptable 5among 50 pieces inspected at level 4.0
CLIENT’S IMPORTANT INSTRUCTIONS ON AQL Client’s Instructions Actual Finding / Comments
N/A N/A
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Other Pictures
Cartons
Total cartons Inspected cartons
Re-packed 5cartons after inspection because factory
will recheck the other products.
Total cartons
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Factory Disclaimer
Original signature from Factory Manager accepting AsiaInspection conditions on Shipment authorization and bribery issues
End of the Report