installation and operating instructions - weishaupt...process data and parameters of a burner...

Installation and operating instructions

W-FM COMwithinput / output add-on module 83289802▪1/2014-08

Installation and operating instructionsW-FM COM

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1 User guide ...........................................................................................................6 1.1 User guidance...............................................................................................6 1.1.1 Symbols ........................................................................................................6 1.1.2 Target group .................................................................................................6 1.2 Guarantee and Liability .................................................................................7

2 Safety ..................................................................................................................8 2.1 Permissible application .................................................................................8 2.2 Safety measures...........................................................................................8 2.3 Electrical connection .....................................................................................8 2.4 Disposal ........................................................................................................8

3 Device overview ..................................................................................................9 3.1 Components required .................................................................................10 3.1.1 One burner with W-FM 100 / 200 on W-FM COM.......................................10 3.1.2 General structurewithW-FM 100 / 200, W-FM 50 / 54, M-7002 ..................12 3.1.3 Optional accessories...................................................................................14 3.2 W-FM COMcondition as supplied ...............................................................14 3.3 Input/output add-on moduleM-7002conditionas supplied ...........................14

4 Installation .........................................................................................................15 4.1 W-FM COM.................................................................................................15 4.2 Input/output add-on moduleW-FM COM M-7002........................................15

5 Electrical connection..........................................................................................16 5.1 W-FM COM.................................................................................................16 5.1.1 WAN PPP ①...............................................................................................16 5.1.2 SERIAL ② ..................................................................................................17 5.1.3 LAN ③ ........................................................................................................17 5.1.4 Aerial socket ④...........................................................................................17 5.1.5 Input/output terminals ⑤.............................................................................18 5.1.6 Supply voltage ⑥ and earthing screw ⑦....................................................19 5.1.7 Label ⑧ ......................................................................................................19 5.2 M-7002........................................................................................................20 5.2.1 Connection diagram....................................................................................20 5.2.2 Internal input and output structures ............................................................20 5.2.3 Wiring of digital inputs and outputs .............................................................21 5.2.4 Earthing ......................................................................................................22 5.3 Wiring diagrams..........................................................................................23 5.3.1 Single burner with W-FM 100 / 200 on W-FM COM without M-7002 ..........23 5.3.2 Single or multiple burners with W-FM 100 / 200 on W-FM COM with M-7002 24 5.3.3 Single or multiple burners with W-FM 50 / 54 on W-FM COM with M-7002 25 5.3.4 Connection example M-7002 ......................................................................26

6 Operation and display ........................................................................................27


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6.1 Switches .....................................................................................................27 6.2 SIM card .....................................................................................................28 6.3 LED displays...............................................................................................29 6.3.1 W-FM COM.................................................................................................29 6.3.2 M-7002........................................................................................................29

7 Technical data ...................................................................................................30 7.1 W-FM COM.................................................................................................30 7.2 M-7002........................................................................................................31 7.2.1 General .......................................................................................................31 7.2.2 Inputs/outputs .............................................................................................32

8 Commissioning ..................................................................................................33 8.1 Assembly ....................................................................................................33 8.2 Configuration ..............................................................................................33 8.2.1 Determining the IP address ........................................................................34

9 Websites............................................................................................................35 9.1 Burner 1 (Start page) ..................................................................................36 9.2 Burners .......................................................................................................36 9.2.1 Burner selection..........................................................................................36 9.2.2 Full overview...............................................................................................36 9.2.3 Overview.....................................................................................................37 9.2.4 Value 1........................................................................................................37 9.2.5 Value 2........................................................................................................37 9.2.6 Counter values............................................................................................37 9.2.7 Fault history ................................................................................................37 9.2.8 Lockout history............................................................................................38 9.2.9 Parameters .................................................................................................38 9.2.10 Messages ...................................................................................................38 9.2.11 Date / Time .................................................................................................38 9.3 Inputs/Outputs ............................................................................................38 9.3.1 Process value configuration........................................................................39 9.3.2 Configuration of input 0, ..., 4......................................................................39 9.4 W-FM COM.................................................................................................40 9.4.1 GSM............................................................................................................40 9.4.2 Network settings .........................................................................................42 9.4.3 System address ..........................................................................................42 9.4.4 Recipient addresses 1, ..., 5 .......................................................................42 9.4.5 EmailServer ................................................................................................43 9.4.6 Input............................................................................................................43 9.4.7 Output .........................................................................................................44 9.4.8 Monitoring ...................................................................................................44 9.4.9 Data logger .................................................................................................44 9.4.10 Graphics .....................................................................................................45


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9.4.11 Date / Time .................................................................................................45 9.4.12 User administration.....................................................................................45 9.4.13 Reset ..........................................................................................................45 9.5 Info..............................................................................................................46 9.5.1 Version overview ........................................................................................46 9.6 Log off.........................................................................................................46


1 User guide

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1 User guide

Translation of original operating instructions

This installation and operating manual forms part of the equipment and must be kept on site at all times.

1.1 User guidance 1.1.1 Symbols

Immediate danger with high risk Non observance can lead to serious injury or death.

Danger with medium risk Non observance can lead to environmental damage, serious injury or death

Danger with low risk Non observance can cause damage to the equipment and injury to personnel

Important information

▶ Requires direct action ✔ Result after an action ■ Itemisation … Range

1.1.2 Target group These installation and operating instructions are intended for the operator and qualified

personnel. They should be observed by all personnel working on the unit.

Work on the unit must only be carried out by personnel who have the relevant training and instruction.

Persons with limited physical, sensory or mental capability may only work on the unit if they are supervised or have been trained by an authorised person.

Children must not play with the unit.


1 User guide

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1.2 Guarantee and Liability Guarantee and liability claims for personal and equipment damage are excluded, if they

can be attributed to one or more of the following causes: ▪ Non approved application of the communication module ▪ Non-observance of the installation and operating instructions ▪ Continued use despite a fault ▪ Repairs, which have been carried out incorrectly ▪ The use of non original Weishaupt parts ▪ Force majeure


2 Safety

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2 Safety 2.1 Permissible application The telecommunication device W-FM COM enables remote access via Intranet or

Internet to process data and parameters of a burner equipped with W-FM 50, 54, 100 or 200 combustion manager.

2.2 Safety measures Safety relevant defects must be rectified immediately.

2.3 Electrical connection For all work carried out on live parts:

▪ Observe the accident prevention instruction BGV A3 and adhere to local directives ▪ Use tool in accordance with EN 60900.

2.4 Disposal Dispose of all materials used in a safe and environmentally friendly way. Observe local

regulations.


3 Device overview

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3 Device overview ▪ The telecommunication device W-FM COM enables remote access via the internet to

process data and parameters of a burner equipped with W-FM 50, W-FM 54, W-FM 100 or W-FM 200 combustion manager.

▪ It interrogates values from the W-FM as Modbus-Master. The Modbus interface on the W-FM is therefore occupied and cannot be used by PLC or DDC.

▪ The values are displayed by integral web server and can be called up from a PC using a Browser.

▪ Physical interface Modbus: 9 pole Sub-D socket (male) via RS232 or RS485. ▪ Physical interface LAN: Ethernet 10/100BaseTX. ▪ Integrated GSM/GPRS QB Modem with SMA-F socket. ▪ One digital input and one digital output are integrated in the W-FM COM, both can be

configured.

Input/output add-on module W-FM COM M-7002

▪ With an optional add-on module, an additional 4 analogue inputs, 5 digital inputs and 4 digital outputs can be displayed on a webpage of the W-FM COM.

▪ If the add-on module is used, the Modbus connection must always be made via RS485. For each burner connected, an RS converter is required for each W-FM.

▪ To use these functions, the W-FM COM must have at least website version 2.0.1.


3 Device overview

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3.1 Components required

3.1.1 One burner with W-FM 100 / 200 on W-FM COM

①

②③

④ ⑤ ⑥

⑦

⑧

⑨

⑩

⑪

⑫

⑬

⑭⑮


3 Device overview

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① W-FM 100 or W-FM 200 ② Voltage supply 24V = ③ Mains voltage ④ LS switch ⑤ Adapter ⑥ W-FM COM ⑦ Aerial ⑧ Internet ⑨ Control PC ⑩ ABE ⑪ Configuration PC ⑫ LAN connection ⑬ CAN connection ⑭ Plug cable ABE (Modbus RS232) ⑮ Nullmodem cable (Modbus RS232)

Complete set for the connection of a W-FM 100 / 200 via RS 232 to W-FM COM Order No. 217 706 12 822 consists of:

Item Order Number

W-FM COM for W-FM 50...200 704 325

Aerial with cable 481 000 01 10 7

Adapter 710 109

LS switch 1AC 721 116

Plug cable ABE 217 706 12 60 2

Nullmodem cable 743 086

Network cablingLAN 743 198

Installation and operating manual 832898xx Also required are: Control panel and on-site wiring, terminals, configuration of the

W-FM COM.


3 Device overview

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3.1.2 General structure with W-FM 100 / 200, W-FM 50 / 54, M-7002

1 ... m

1 ... n

①

②

④ ⑤ ⑥ ⑦

③

⑧

⑨

⑩

⑪

⑫

⑬

⑭⑮⑯⑰⑱

⑲


3 Device overview

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① W-FM 100 or W-FM 200 ② W-FM 50 or W-FM 54 ③ Mains voltage ④ LS switch ⑤ Adapter ⑥ Input/output add-on module W-FM COM M-7002 ⑦ W-FM COM ⑧ Aerial ⑨ Internet ⑩Control PC ⑪ Configuration PC ⑫ LAN connection ⑬ RS converter ⑭ Modbus to RS485 ⑮ Voltage supply 24V = ⑯ Plug cable ABE (Modbus RS232) ⑰ ABE ⑱ CAN connection ⑲ OCI412.10

Item Order Number Quantity

W-FM COM 704 325 1

Plug cable 5 m Sub-D socket on open ends 217 104 12 422 1

RS converter 716 402 n

Plug cable ABE 1 m long 217 706 12 602 n

OCI 412.10 660 285 m

Adapter 710 109 1

Input/output add-on module W-FM COM M-7002 716 408 0 or 1

LS switch 1AC 721 116 1

Aerial with cable 2.5 m 481 000 01 10 7 1 n: Number of W-FM 100 / 200

m: Number of W-FM 50 /54 n= 0, 1, ..., 4 m= 0, 1, ..., 4 n+m= 1, ..., 4

Also required are: Control panel and on-site wiring, terminals, configuration of the W-FM COM.


3 Device overview

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3.1.3 Optional accessories

Item Order Number

Coupling relays 24V DC 58.33.9.024.0050(required to use the digital output of the W-FM COM)

704 300

Aerial extension 5.0 m 481 000 01 11 7

External aerial 5.0 m 481 000 01 14 7

External aerial 10.0 m 481 000 01 15 7

SIM card for supplementary service mdex (contract only possible in Germany)

481 000 01 127

Network cabling LAN 743 198 Install the W-FM COM in a location with good signal reception avoiding a long aerial

cable run as this weakens the signal considerably. Rather than using a longer aerial lead use one of the other connection possibilities.

The components can be fitted into an existing control panel. On request, Weishaupt can also provide for installation into a purpose built housing (such as a wall hung cabinet).

3.2 W-FM COM condition as supplied

Feature Value Set via

Modbus interface RS 232 DIP switches and Website Modbus Baud rate 19200 - Modbus Parity even - Number of burners 0 Website IP LAN 192.168.1.100 Website User login name user1 Website User password (1 Website Engineer login name expert1 Website Engineer password (1 Website (1The passwords are assigned individually for each device and are provided with the device.

3.3 Input/output add-on module M-7002 condition as supplied

Feature Value Set via

Modbus interface RS 485 - ModbusBaudrate 19200 - Modbus Parity even - Modbus Slave Address 11 - Lower input value analogue inputs 0 V Website Upper input value analogue inputs 10 V Website Lower process value analogue inputs 0 % Website Upper process value analogue inputs 100 % Website

A detailed description of the Websites can be found in Ch. 9.


4 Installation

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4 Installation 4.1 W-FM COM The device with the dimensions 39 mm x 129 mm x 108 mm ( WxHxD) is designed

for control panel installation (IP31) and can only be fitted to a DIN rail (top hat rial to EN 50022).

Installation

▪ The W-FM COM is mounted on the top of the DIN rail and pivoted downward until it locks into place.

▪ Other modules may be connected to the left and to the right. ▪ At least 5 cm clearance must be provided above and below for heat dissipation.

Removal

▶ First, the power and signal cables must be disconnected, then press down the device and remove.

Vertical installation

The DIN rail can be mounted vertically so that the W-FM COM is installed rotated by 90 °.

4.2 Input/output add-on module W-FM COM M-7002 The device with the dimensions 72 mm x 123 mm x 35 mm ( WxHxD) is designed

for control panel installation (IP31) and can only be fitted to a DIN rail (top hat rail to EN 50022).

Installation

▶ First, pull down the orange tab on the back of the unit ▶ Then press the device onto the DIN rail ▶ Now slide the tab upward ✓ The device is secured to the rail

Removal

▶ First, thepower and signalcables mustbe disconnected ▶ Push down the orange tab at the base of the device with a screwdriver ✓ The device can now be removed from the DIN rail


5 Electricalconnection

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5 Electrical connection 5.1 W-FM COM

5.1.1 WAN PPP ① This connection is not used.

①

②

③

④

⑤ ⑥

⑦

⑧



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5.1.2 SERIAL ② ▪ 9 pole Sub-D socket for serial Modbus signal to the ABE.

▪ When using an RS232 connection, the W-FM COM is connected to the ABE with 2 ready-made cables. The signals RTS and CTS are not used (no hardware handshaking).

▪ When using an RS485 connection, a level shifter must be used. ▪ The wiring should be carried out to the relevant wiring diagram (Ch. 5.2 and 5.3 ). ▪ The serial interface is galvanically isolated from the rest of the unit.

Pin RS232 RS485 RS422

1 - - -

2 RXD - RX+

3 TXD A+ TX+

4 - - -

5 GND GND GND

6 - - -

7 RTS - RX-

8 CTS B- TX-

9 - - -

5.1.3 LAN ③ RJ45 socket for Ethernet.

The W-FM COM can be addressed via 10/100 BaseTX Ethernet connection. A Patch cable should be used if connecting direct to a PC.

Definition of LEDs

Colour Definition

off no connection upper LED continuous green light connected

lower LED flashing green data exchange in progress

5.1.4 Aerial socket ④

Type SMA-F Max. torque 0.5 Nm Frequency range Quad Band GSM 900/1800/850/1900 MHzClass GPRS Class 10 Max. Baudrate 14 400 Bd Standards met R&TTE, CE, FCC



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5.1.5 Input/output terminals ⑤

Pin Designation Description

(1) DO_GND Reference potential digital output (2) DO Digital output (open drain) (3) DO_VDC Supply voltage 12 V ... 24 V for digital output (4) DI_GND Reference potential digital input (5) DI Digital input

Digital input and outputs are galvanically isolated from the rest of the unit.

Digital output wiring

Technical data of digital output

Characteristic Value

Realisation Open drain Max. current 200mA at 30 V DC Isolation voltage 3.5 kV

(1(2(3(4(5



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Technical data of digital input

Characteristic Value

Permissible input voltage range 0 ... 24 V DC Max. input voltage 33 V DC Max. voltage for condition “0” 5 V DC Permissible voltage for condition “1“ 10 V ... 30 V DC Input current at condition “1“ 3.8 mA at 12 V DC; 8.2 mA at 24 V DC Isolation voltage 3.5 kV

5.1.6 Supply voltage ⑥ and earthing screw ⑦

(1) Earth (2) + 12 ... 24 V DC, +/-20 %, max. 10 W, SELV

5.1.7 Label ⑧ ▪ Here the serial number, MAC address and exact type designation can be found.

(1)

(2)

⑦ ⑥



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5.2 M-7002 5.2.1 Connection diagram

5.2.2 Internal input and output structures



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5.2.3 Wiring of digital inputs and outputs



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5.2.4 Earthing

When mounted on an earthed DIN rail, the unit receives contact with the ground via a metal spring. Otherwise, an earth screw terminal is available.

The DIP switch must be set to the "Normal" position.



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5.3 Wiring diagrams 5.3.1 Single burner with W-FM 100 / 200 on W-FM COM without M-7002



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5.3.2 Single or multiple burners with W-FM 100 / 200 on W-FM COM with M-7002



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5.3.3 Single or multiple burners with W-FM 50 / 54 on W-FM COM with M-7002



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5.3.4 Connection example M-7002

0...10V

ModbusRS485 24V=230V~

The connection is made via screw plug terminals with a pitch of 3.5 mm. The max.

cross-sectional area is 0.75 mm. The signal characteristics are described in Chapter 7 (Technical data).


6 Operation and display

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6 Operation and display 6.1 Switches The W-FM COM is equipped with 4 DIP switches on the left hand side for the

configuration of the serial interface with the Modbus.

Type of signal 4 3 2 1

RS232

off off off off

RS422, RS485 without polarisation and termination resistor

off off off on

RS422, RS485 with polarisation and termination resistor

on on off on

Only the switch positions listed above are permitted. The RS232 or RS485 is provided

for the connection to the ABE.

Caution: The IP address of the device given on the label has to be replaced with 192.168.1.100.



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6.2 SIM card

➀ Tray for SIM card ② Eject button

The SIM card should be placed onto the tray in such a way that its contacts point

towards the device.

①

②



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6.3 LED displays

6.3.1 W-FM COM Upper half of the front panel

LED Description

Continuous green light Digital input set to logic 1 Digital input ➀ Off Digital input set to logic 0 Flashing/flickering green Receiving data Serial interface ➁

Off Not receiving data

Continuous green light Supply voltage between 12 and 24 V available Power ➂ Off No supply voltage available Flashing green Normal operation Rapidly flashing green (2 s long)

DHCP query completed

Alternating between long and short red illumination

W-FM COM has the same IP address as another device connected to the LAN network

User ➃

Off No LAN connection Continuous green light Connection made Modem ⑤ Off No modem connection Continuous green light Digital output set to logic 1 Digital output ⑥ Off Digital output set to logic 0

6.3.2 M-7002 A red LED is located on the front panel. It illuminates when voltage is applied. It flickers

when Modbus data traffic takes place.

①

②

③ ④

⑤

⑥


7 Technical data

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7 Technical data 7.1 W-FM COM

Installation DIN rail to EN 50022 Installation position optional Permissible ambient temperature in operation -20 °C ... 70 °C Permissible ambient humidity 0 ... 80 % non condensing Type of protection IP31 Supply voltage 12-24 V= (+/- 20 %). Consumption max. 10 W Browsers supported Internet Explorer from version 8

Firefox from version 2.0 Safari from version 2.0 Chrome

Dimensions Width 39 mm Height 129 mm Depth 108 mm

Technical data of interfaces see Ch. 5.1


7 Technical data

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7.2 M-7002 7.2.1 General

The device is pre-set to: ▪ Modbus-RTU protocol ▪ Modbus Slave address 11 ▪ 19 200 bps Modbus communication is monitored by the W-FM COM and any failure is displayed on the corresponding website.


7 Technical data

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7.2.2 Inputs/outputs

The device is pre-set to: ▪ Analogue input +/- 10V

(The jumpers for signal settings are housed in the unit and do not need to be changed).

▪ Digital inputs: Display only, no counter function


8 Commissioning

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8 Commissioning 8.1 Assembly ▶ Insert SIM card

▶ Assemble components as shown in wiring diagram in Ch. 5 and connect. The aerial should not be placed within the control panel.

▶ Set Modbus parameter on the ABE: Gateway type Modbus, Gateway BMS on, Modbus address 1 to 4 for burner 1 to 4, 19200 Bd, parity even. Set DIP switches on W-FM COM depending on signal type RS232 or RS485 as described in Ch. 6.1.When using the input / output add-on module W-FM COM M-7002 only RS485 is possible.

▶ The M-7002 is pre-configured for the W-FM COM and is automatically recognised. ▶ Switch on supply voltage. ▶ The connection and disconnection of the voltage supply is made via the MCB =R1-F1

for mains adapter (see wiring diagram Ch. 5.). ▶ It takes several seconds for the device to power up when voltage is reapplied. ✓ User-LED flashes slowly (approx. 0.5 Hz).

8.2 Configuration ▶ Make network connection to the communication PC via the LAN connection of the

W-FM COM. ▶ Set an IP address from the same sub network as that of the W-FM COM for the PC,

e.g.: 192.168.1.101, sub network mask=255.255.255.0. ▶ Start Browser (e.g. Internet Explorer) on configuration PC. ▶ Enter IP address of W-FM COM in the address line of the Browsers.

Default value: IP=192.168.1.100. ✓ The login page appears. ▶ Enter login data: User name and Password are supplied in the instruction leaflet of the

device. ▶ Activate the SIM card at the provider / sign in to mdex if internet access is to be via

GSM. ▶ Internet access and other configurations have to be made on the Websites in menu

“W-FM COM“ (see Ch.9.4).

The values displayed on the websites are imported when a website is opened and are only updated on the pages “Start Page“, “Overview“, “Full overview“, “Values 1“ and “Values 2“ with a cycle time of 20s.They can be manually updated by pressing the function key "F5".

After entering the login details it can take up to 1 minute for the start page to be displayed when initially opening the website via GSM.


8 Commissioning

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8.2.1 Determining the IP address If the IP address of the W-FM COM was changed to an unknown value (e.g. by

automatic assignment of a router), it can be identified with a PC tool, such as “Network Scanner“ (available free of charge from a number of providers) or eBuddy (available free of charge from www.ewon.biz).

Network Scanner shows the MAC address of each device found. The identification of the IP address is possible by comparing this with the MAC address of the W-FM COM (this can be found on the label below the serial number, see Ch. 5.1.7).

eBuddy only displays the W-FM COM found.

The following private IP address ranges are defined: ▪ 10.0.0.0 to 10.255.255.255 ▪ 172.16.0.0 to 172.31.255.255 ▪ 192.168.0.0 to 192.168.255.255


9 Websites

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9 Websites Site overview Ch. Level 1 Level 2 Level 3 Contents User 9.1 Burners 1 (Start page) Most important data of all burners,

language selection O, E

9.2.1 Burners Burner selection Set number of burners and interface type O, E 9.2.2 Full overview The most importantvalues of allburners O, E 9.2.3 W-FM 50, 54,

100, 200 Overview Burner representation and important values of the

burner selected O, E

9.2.4 Values 1 Important data points for a fast overview O, E 9.2.5 Values 2 Additional data points O, E 9.2.6 Counter values Operating hours and start counter O, E 9.2.7 Fault history All entries of the fault history O, E 9.2.8 Lockout history All entries of the lockout history O, E 9.2.9 Parameters Parameter values O, E 9.2.10 Messages Activation of SMS or email transmission at burner

fault E

9.2.11 Date / Time Date and time of burner selected O, E 9.3 Inputs/outputs Process values Displays the current status of the inputs / outputs of

the add-on module O, E

9.3.1 Configuration Process values Configuration of the process values of the add-on module

E

9.3.2 Input 0, ..., 4 Configuration of the inputs of the add-on module 9.4 W-FM COM O, E 9.4.1 GSM Values GSM access O, E 9.4.2 Network settings Values LAN access O, E 9.4.3 Addresses System System address and information O, E 9.4.4 Recipient 1, ..., 5 Contact data and notification overview O, E 9.4.5 EmailServer Access data for email transmission E 9.4.6 Input /

Output Input Condition and notification settings of digital input O, E

9.4.7 Output Control of digital output O, E 9.4.8 Monitoring Configuration of limit value monitoring O, E 9.4.9 Data Logger Download saved values and select for graphics O, E 9.4.10 Graphics View graphics diagram O, E 9.4.11 Date / Time Date and time of W-FM COM O, E 9.4.12 User administration Changing user name and password E 9.4.13 Reset Re-start or reset W-FM COM E 9.5 Info Contact Enter contact data O, E

9.5.1 Version overview Version numbers Firmware, and Websites O, E 9.6 Log off Log off logged on user O, E


9 Websites

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The values displayed on the websites are imported when a website is opened and are only updated on the pages “Start Page“, “Overview“, “Full overview“, “Values 1“ and “Values 2“ with a cycle time of 20s. The can be manually updated by pressing the function key "F5". It may take a few seconds after opening the websites for the page content to be displayed, in particular when multiple burners are connected.

User levels

After logging on as the Operator (O) it is possible to: ▪ select the websites listed in the page overview in the last column ▪ view values of the websites ▪ add stored values for graphics display After logging on as the Engineer (E) it is also possible to: ▪ change the process values (e.g. setpoint values). Setpoint defaults W1, W2 and W3

are only possible in in are only possible in operating mode “IntLRBus“. ▪ entering settings for the W-FM COM (e.g. Internet access) ▪ create users and change passwords

9.1 Burner 1 (Start page) Display of the main values of the first burner and burner representation with the following

visualisations: ▪ Colour of the flame: Blue for gas, orange for oil ▪ Current capacity limits set by placement of boundary lines ▪ Burner output by the length of the flame

The language of the website text can be selected by clicking on the flags below the value window. After entering the login details it can take up to 1 minute for the home page to be displayed when initially opening the website via GSM.

9.2 Burners 9.2.1 Burner selection Here, a “tick” is used to stipulate how many burners are activated by the W-FM COM and

whether the input/output add-on module W-FM COM M-7002 is available.The Modbus addresses of burners 1 to 4 must be set from 1 to 4. Other Modbus addresses are not permitted. The W-FM COM automatically determines the burner type.

If only one burner is connected, a connection via RS232 can be used. If multiple burners are connected or if an input/output add-on module W-FM COM M-7002 is available, an RS485 must be used. The DIP switches of the device must be set accordingly (see Ch. 6.1).

After clicking on the burner type in the first column, the submenu with the burner values appears.

The setting values are only visible when logged in as the Engineer. All value pages specify if Modbus communication is available.

9.2.2 Full overview Overview of the most important values of all burners activated (max. 4 off). The overview

page of a burner is accessed by clicking on the value field of the burner.


9 Websites

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9.2.3 Overview Display of the main values of the first burner and burner representation with the following

visualisations: ▪ Colour of the flame: Blue for gas, orange for oil ▪ Current capacity limits set by placement of boundary lines ▪ Burner output by the length of the flame

9.2.4 Value 1 Operating parameters of the burner.

By placing a “tick” in "Data Log”, the corresponding value in the W-FM COM is recorded. Setting and resetting is only possible when the data logger is in the “Stop“ position (see Website “W-FM COM / Data Logger“).

By placing a “tick” in “Monitoring”, monitoring of the relevant value can be set to ensure the limit value is maintained. Setting and resetting is only possible when “Monitoring” is in the “Stop” position. The status and limit values can be set on website “W-FM COM / Monitoring”.

The status of the digital inputs and outputs of the combustion manager are visible as a colour change: Green: Input / output is active (With the exception of red: alarm output). Grey: Input / output inactive.

The input fields to change values and the tick boxes are only visible when logged in as the Engineer.

9.2.5 Value 2 Other operating parameters of the burner.



The input fields to change values and the tick boxes to transfer the values into the data logger as well as limit value monitoring are only visible when logged in as the Engineer.

9.2.6 Counter values Display of operating hours and start counter.

The input fields to change values are only visible when logged in as the Engineer. If an input value was (apparently) not accepted by pressing the "Apply Changes" button, the website should be refreshed by pressing the function key "F5".

9.2.7 Fault history All entries of the fault history, spread across 5 webpages.


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9.2.8 Lockout history All entries of the lockout history, spread across 2 webpages.

9.2.9 Parameters Parameter values and information for W-FM and ABE.

The input fields to change values are only visible when logged in as the Engineer. If an input value was (apparently) not accepted by pressing the "Apply Changes" button, the website should be refreshed by pressing the function key "F5".

9.2.10 Messages Here, it is possible to set, if an error message is to be sent at burner lockout. Up to 4

error codes can be specified, for which no error message is to be sent. However, at least the accuracy code must be entered: C8 for W-FM 50 / 54, 3F for W-FM 100 / 200.

The selection of the recipient (max. 5) is made by activating the prefixed tick for the recipient's name. The contact data for the recipient and the type of notification (SMS or Email) are entered on the pages “W-FM COM / recipient 1...5”.

The W-FM COM also sends a notification when the fault has been rectified.

Following a re-start or power outage, the W-FM COM will re-send any existing alarm messages (Modbus error, limit value monitoring, input or burner fault / lockout).

Changes can only be made if logged in as the Engineer.

9.2.11 Date / Time Display and setting of the date and time of the burner.

The default setting can only be carried out if logged in as the Engineer.

When opening this page for the first time, it can take up to 1 minute for the page to be displayed.

9.3 Inputs/Outputs

Process values

Displays if the Modbus communication to the input / output add-on module W-FM COM M-7002 is available and the current values.



The digital outputs can be controlled.

The tick boxes are only visible when logged in as the Engineer.


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9.3.1 Process value configuration Configuration ofthe analogue inputs of the input/output add-on module W-FM COM

M-7002.

The analog inputs can measure a voltage of - 10V to 10V. In the table, the assignments of input voltage to the physical value are given.

This website is only visible when logged in as the Engineer.

Example of process value configuration

9.3.2 Configuration of input 0, ..., 4 This website is only visible when logged in as the Engineer.

Current status Button to show the current status of the input: grey=0 (off), green=1 (on)

Monitoring changes in status Selection whether a notification is sent Message at alarm end Selection whether a notification is also sent at the

end of the alarm Alarm status Selection, which signal status means Alarm.

Switched on: 1=Alarm, switched off: 0=Alarm Delay notification by Enter the time delay following the occurance of an

alarm. It does not apply if the fault disappears. If an alarm is present for less than the delay time, no notification is sent.

Additional information Further description of the data point triggered Sending the notification to Specification to whom a notification should be

sent. The recipient and the type of notification (SMS or email) are specified on the page “W-FM COM / addresses / recipient 1...5“.

Following a re-start after power outage, any alarms present prior to the power outage are

re-sent.


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9.4 W-FM COM 9.4.1 GSM

▶ “Internet connection via GSM Modem“: Click this if internet access is to be made via

GSM. Remove the tick if it is to be made via LAN connection. ▶ The signal strength must be minimum 20. At lower values, the communication will be

slow and could be interrupted. ▶ “Permanent dial-up“: This must be ticked. ▶ “Idle time before hanging up”: Maintain standard value 86400 s (= 1 day). ▶ “Maximum duration of outgoing call”: ▶ After this time the W-FM COM re-connects to the Internet, if the tick “Permanent

dial-up“ has been set. ▶ If it has not been set, the Internet connection is ended after this time and the device

can no longer be accessed remotely. ▶ If a permanent Internet connection is required, 0 should be entered. The price plan of

the SIM card must be suitable for this setting to avoid excessive costs. ▶ Access Point Name: Access address to the Internet. ▶ Access Point User ID: Login name for Internet access. ▶ Access Point Password: Password for Internet access. ▶ These data should be obtained from the provider. ▶ With some SIM cards, nothing needs to be entered, then the SIM card used its default

gateway address. ▶ GSM PIN: Enter if the SIM card used requires a PIN. ▶ “Publish WAN-IP“: Send Internet address of the device to the given email address

once logged into the Internet.


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SIM card

1. SIM card with public IP

▪ Use of an internet-ready SIM card with public IP. Whether the chosen provider offer this option must be obtained from him.

▪ Internet access must be enabled and a relevant data package price plan should have been selected. With occasional to daily use at least 30 MB / month should be available.

2. Use of the additional service “mdex“

The SIM card required should be obtained prior to commissioning, the following link can be used for ordering pruposes and to enter into a contrct with the company mdex: ▶ www.weishaupt.de/WCM-COM for ordering and for the activation portal. ▶ Provider selection with inclusive minutes.

There is a choice of two mobile service providers: ▪ Vodafone – 150 MB currently for 13.31 € per monthplus one-off fee of 24.29 €. ▪ T-Mobile – 120 MB currently for 16.99 € per month plus one-off fee of 24.29 €.

▶ Specifying a desired group name. Possibly assignment to an existing group (Login).

▶ The contract with the selected mobile service provider will be ordered representativelyby mdex.

✓ Delivery is made within a few working days. ✓ Login information to the access portal and the draft contract, completed with all the

relevant data are sent via email. ✓ The SIM card is supplied in a non-activated state and without PIN, activation is carried

out in the access portal, instructions are supplied with the SIM card. ▪ Currently this is only possible in Germany. ▶ The following must be specified as access data for the W-FM COM:

▪ Access Point Name: mdex.ic.t-mobile ▪ Access Point User ID: weishaupt ▪ Access Point Password: weishaupt

3. Using the additional service “Talk2M“ ▪ Internet-enabled SIM card with sufficient data plan. With occasional to daily use at

least 30 MB / month should be available. ▪ Application and further procedure see www.talk2m.com.

Options 2 and 3 are the preferred options, as the W-FM COM is then not directly accessible via the Internet and has a secur connection.

Callback function

The use of the callback function is possible if the following conditions are met: ▪ The Internet connection should be via GSM. ▪ The W-FM COM is not permanently connected to the Internet via GSM

(the tick "Permanent dial-up" is not set). ▪ The WANIP is published to a known email address. ▪ The SIM card receives a public IP from the provider when accessing the Internet. ▪ The SIM card is enabled to make and receive calls (and not just a data card).

Then, Internet access to the W-FM COM is possible in the following way: ▪ Dialing the phone number of the SIM card. ▪ Waiting for 4 to 9 rings. ▪ Hanging up the phone used to make the call. ▪ Retrieving the e-mail with the IP address of its SIM card sent from the W-FM COM. ▪ Accessing this IP and entering the credentials within 2 min.


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9.4.2 Network settings

Depending on the network or connection already available various settings must be

made relative to the network. ▶ The setting Automatic (Standard) or Manual should be selected as IP mode. ✓ Automatic: The W-FM COM receives a free IP address suitable for the network

connected, which also supports this function (DHCP). ✓ Manual: For manually administered networks, it is necessary to have a specific IP

address, the subnet, the Gateway and the DNS Server assigned. These are entered accordingly in the field below.

▶ The Internet version currently selected is shown here for information. ▶ The MAC address is the unique identification address of the W-FM COM in the

network. For integration into existing (local) networks, the activation of the device using its MAC address may be required. This is factory assigned to the device and can not be changed

Any changes made relative to the network will only take effect after a restart of the W-FM COM.

9.4.3 System address Entering the system address. This can be a maximum of 60 characters and will be sent

with e-mails and SMS notifications.

9.4.4 Recipient addresses 1, ..., 5 Contact data of the recipient for SMS and Email notifications.

Here, it can be selected whether the recipient is to receive the notification in the form of an SMS, an email or both. The display shows whether the recipient is notified of changes to the status of the digital input, a Modbus error / burner fault or of limit value violations. It is possible to send a test email and test SMS.

Following a re-start or power outage, the W-FM COM will re-send any existing alarm messages (Modbus error, limit value monitoring, input or burner fault / lockout).

If limit value monitoring with a min. value > 0 has been set up on the the input / output add-on module, the W-FM COM sends a message at re-start because the analog inputs are initialised at 0.


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When connected via GSM close the Browser and restart after sending a test email. This should also be done when the W-FM COM sends an SMS raised by a different notification. The Internet connection is interrupted briefly for sending an SMS.

Content SMS and email notification

Content adjustable

From: System address ✔

Data point: Description of the triggering data point -

Current value: 0, 1 (Digital input) 0, 1, 2 (Modbus communication: 0 = unkown, 1 = o.k., 2 = not o.k.) Process value (analogue value)

-

Reason for the notification: ALM LVL (Alarm digital input) END ALM LO (limit value not maintained) ALM HI (limit value exceeded)

-

Additional information: Additional text if available ✔

9.4.5 EmailServer If the W-FM COM is to send emails, it must have access to an outgoing mail server. This

access is set up with an appropriate server (e.g. gmx). There you will receive the access data to be entered.

9.4.6 Input Current status Button to show the current status of the input: grey=0 (off), green=1 (on) O,EMonitoring changes in status Selection whether a notification is sent E Message at alarm end Selection whether a notification is also sent at the end of the alarml E Alarm status Selection, which signal status means Alarm.

Switched on: 1=Alarm, switched off: 0=Alarm E

Delay notification by Enter the time delay following the occurance of an alarm. It does not apply if the fault disappears. If an alarm is present for less than the delay time, no notification is sent.

E

Additional information Further description of the data point triggered E Sending the notification to Specification to whom a notification should be sent. The recipient and the type of

notification (SMS or email) are specified on the page “W-FM COM / addresses / recipient 1...5“.

E

Following a re-start after power outage, any alarms present prior to the power outage are

re-sent.


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9.4.7 Output Controlling digital output (E) and/or displaying current status (O, E).

9.4.8 Monitoring The values selected on the burner pages are monitored to ensure they stay within their

limits and can be relayed on if required. ✓ The status (green = active, grey = inactive) is shown. ▶ Start / Stop of monitoring by pressing the button. ▶ The selection is made on each burner value page by placing a tick in the “Monitoring”

column. ✓ Only possible with operating mode “Stop”of the monitoring function. ✓ All values selected are listed here collectively. ▶ Limit values (min and max limits) are shown here.

Up to 5 recipients can be selected from the addresses. ▶ By ticking the checkbox "Delete" and then clicking on "Apply", any entry that no

longer requires monitoring, is removed. ▶ Press “Start” button. ✓ The monitored values are interrogated in the W-FM COM and checked to ensure the

permissible limit values are maintained. ✓ The recipients are notified if the limits are not maintained.

9.4.9 Data logger The values selected on the burner pages are recorded in the data logger and can be

displayed in a graph to be viewed in detail. ✓ The status (green = active, grey = inactive) is shown. ▶ Start / Stop of recording by pressing the button. ▶ The selection is made on each burner value page by placing a tick in the “Data Log”

column. ✓ Only possible with operating mode “Stop” of the data logger. ▶ A general scanning rate (10 seconds to 60 minutes) must be specified. ▶ By ticking the checkbox "Delete" and then clicking on "Apply", any entry that

no longer requires recording, is removed. The "Delete" checkbox in the header selects all entries. For many entries, the delete operation may need to be repeated several times.

▶ Press “Start” button. ✓ The selected data is exported at the scanning rate set and saved in the W-FM COM.

The following table gives an overview of which cycle should be chosen: Recording cycle max. recorded period (for 4 recorded values)

10 s 4 days

30 s 12 days

1 min 24 days

5 min 4 days

10 min 8 days

30 min 2 days

60 min 4 days After starting the data logging process, the newly recorded data is attached to the

existing log file of the W-FM COM.

The values, which are to be displayed as a graph are selected by ticking “For graphics?”. A maximum of 4 values can be selected.


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After making changes to the burner selection (addresses of the burners connected) it may be necessary to delete existing values and re-enter them for recording.

Downloading saved values

▶ Right mouse click on “Download values in CSV-Format”. ▶ Select “Save target under...“ (in Browser “Chrome” Save link under...”). ▶ Enter “name.csv” as file name, i.e. the suggested file name extension must be

changed.

9.4.10 Graphics Display of values selected on the “Data Logger” website. Two input fields for the

period to be displayed are available above the graphic. When initially selecting this page, it can take up to 1 minute before it is displayed.

9.4.11 Date / Time Date and time of W-FM COM. The data can be synchronised by an ntp server.

9.4.12 User administration The engineer is able to:

▪ create a new user (engineer or operator) with user name and Password ▪ change passwords (engineer or operator)

It is not possible to: ▪ delete a user ▪ change user name

9.4.13 Reset Re-start W-FM COM or reset it to factory settings.

When resetting to factory settings all configurations are deleted. If the relevant box has been ticked, the GSM settings will also be deleted and the network settings are set to -w- settings (IP = 192.168.1.100).

The entries of the user administration are retained.

Following a re-start or power outage, the W-FM COM re-sends any existing alarm messages (Modbus error, limit value monitoring, input or burner fault / lockout).


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9.5 Info Contact

Contact details (customer service address, etc.) can be entered here. The contact details of the company Weishaupt are entered by default.

9.5.1 Version overview Version number of Firmware W-FM COM and input/output add-on module, websites.

9.6 Log off Log off current user.

To log off and prevent other users from using the current session, all Browser windows should be closed after logging off.


Key word index

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B Browser............................................................................ 30

C Condition as supplied....................................................... 14

D DIN rail ............................................................................. 15 DIP switches .................................................................... 27 Disposal ............................................................................. 8

F Factory settings................................................................ 45

G Guarantee .......................................................................... 7

I IP address........................................................................ 42

L Liability ............................................................................... 7

M MAC address ............................................................. 19, 42

P Parameters ............................................................ 9, 35, 38

R Regulations ........................................................................ 8

S Safety measures ................................................................ 8 Serial number................................................................... 19

T Type designation.............................................................. 19

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