installation and technical manual for thelimitless™ series wls … · 2019. 3. 5. ·...

m WARNINGPERSONAL INJURYDO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury.

Failure to comply with these instructions could result in death or serious injury.

Installation and Technical Manual for theLimitless™ Series WLS Limit SwitchUsed in conjunction with the Limitless™ WPMM or WDRR Series

Sensing and Control

Issue 3

50054911

m WARNINGHoneywell does not recommend using devices for critical control applications where there is, or may be, a single point of failure or where single points of failure may result in an unsafe condition. It is up to the end-user to weigh the risks and benefits to determine if the products are appropriate for the application based on security, safety and performance. Additionally, it is up to the end-user to ensure that the control strategy results in a safe operating condition if any crucial segment of the control solution fails. Honeywell customers assume full responsibility for learning and meeting the required Declaration of Conformity, Regulations, Guidelines, etc. for each country in their distribution market.

m WARNINGRF EXPOSURETo satisfy FCC RF exposure requirements for mobile transmitting devices, a separation distance of 20 cm or more should be maintained between the antenna of this device and persons during device operation To ensure compliance, operation at closer than this distance is not recommended. The antenna used for this transmission must not be co-located in conjunction with any other antenna or transmitter.


m WARNINGThe WLS must be installed in accordance with the requirements specified in this document in order to comply with the specific Country Communication Agency requirements (i.e., FCC, IC, ETSI, ACMA, etc.). See Section 3 as this requires choosing the correct Country Use Code and thus allowable antenna and/or cable usage.

CAUTIONPower to the WLS should not be applied (ensure battery is removed) during installation of antenna as damage could occur to the WLS electronics.

Honeywell Sensing and Control i

Limitless™ Series WLS Limit Switch ISSUE 3 50054911

TABLE OF CONTENTS

1 DESCRIPTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 1.1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.2 Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.3 Model Reference for WLS Heavy-Duty Limit Switch (WLS) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 1.4 Model Reference for WLS Eyelet Pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.5 Model Reference for WLS Single Switch Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.6 Model Reference for WLS Non-Contact Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 1.7 Abbreviations and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 1.8 Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

2 SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 2.1 Intended Country Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 2.2 Certification and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.3 Radio Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.4 Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 2.5 EMC Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.6 Functional Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.7 Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.8 Agency Compliance Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.8.1 FCC Compliance Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 2.8.2 IC Compliance Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.8.3 Radio Frequency (RF) Safety Statement (FCC & IC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.8.4 European Restrictions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 2.9 European (CE) Declaration of Conformity (DoC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.9.1 European Declaration of Conformity Statements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 2.9.2 For more information about the R&TTE Directive . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

3 ANTENNA OPTIONS ALLOWED PER COUNTRY USE CODE . . . . . . . . . . . . . . . . . . . . . . . . . .12 3.1 COUNTRY USE CODE “A” ANTENNA OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 3.2 COUNTRY USE CODE “B” ANTENNA OPTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4 QUICk START UP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 4.1 Antenna Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.2 End User Switch Connection (WLS Single Switch Adapter option only) . . . . . . . . . . . . . . . . . . . . . . . . . 14 4.3 Non-Contact Switch Operation (WLS Non-Contact Switch option only) . . . . . . . . . . . . . . . . . . . . . . . . . 17 4.4 Battery Connection Procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 4.5 WLS Pairing Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 4.6 WLS Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4.7 Antenna Adjustment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 4.8 Purge Mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4.9 WPMM/WDRR Operation and LED functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4.9.1 Principle of Operation of the WPMM and Limitless™ WLS: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 4.9.2 WDRR Operation and LED functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

ii Honeywell Sensing and Control


5 ANTENNA CONSIDERATIONS/OPTIONS & INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . .29 5.1 Overview of Antenna Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 5.1.1 Omni-directional Antenna Design . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 5.2 Antenna Mounting and Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 5.2.1 Antenna Mounting Location with Respect to RF Signal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31 5.2.2 Outdoor Installation Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 5.2.3 Antenna Connection, Styles, and Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 5.2.3.1 Antenna Connection, Styles, and Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 5.2.3.2 Antenna Styles and Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33 5.2.4 Antenna Adjustment Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 5.3 Signal Range of an Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 5.4 Choosing an Antenna Gain (dBi) With Acceptable Fade-Margin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37 5.5 Environment Usage/Concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38 5.5.1 Choosing an Antenna/Cable to Meet Application Exposure Conditions . . . . . . . . . . . . . . . . . . . . . . . . . 38 5.5.2 Outdoor Antenna Installations - Lightning Concerns . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 5.5.3 RF Interference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 5.6 WLS Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 5.6.1 WLS Heavy-Duty Limit Switch with Mechanical Actuators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40 5.6.2. WLS Heavy-Duty Limit Switch Eyelet Pull . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 5.6.3 WLS Single Switch Adapter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 5.6.4 WLS Non-Contact Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

6 INSPECTION AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .47 6.1 WLS Inspection and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 6.2 Antenna Inspection and Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 6.3 Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47

7 ACCESSORIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 7.1 Antenna Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49 7.2 Antenna Cable Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 7.3 Mounting Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 7.4 Magnetic Actuator Options (for use with WLS Non-Contact Switch only) . . . . . . . . . . . . . . . . . . . . . . . . 50

8 INSTALLATION DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 8.1 Drawing Availability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50

9 TROUBLESHOOTING GUIDES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 9.1 WLS used in conjunction with a WPMM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 9.2 WLS used in conjunction with a WDRR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54

Honeywell Sensing and Control iii


List of FiguresFigure 1. European Declaration of Conformity (DoC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11Figure 2. Limitless™ WLS Single Switch Adapter BT1 & BT2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Figure 3. Limitless™ WLS Single Switch Adapter BT1 & BT2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15Figure 4. Limitless™ WLS Single Switch Adapter BT3 & BT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16Figure 5. Limitless™ WLS Single Switch Adapter BT3 & BT4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Figure 6. Limitless™ WLS Single Switch Adapter BT3 & BT4 Internal Connector . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17Figure 7. Limitless™ WLS Non-Contact Switch in Head-on Actuation Mode with WMG1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Figure 8. Limitless™ WLS Non-Contact Switch in Slide-by Actuation Mode with WMG1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18Figure 9. Limitless™ WLS Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Figure 10. Limitless™ WLS Battery and Insulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19Figure 11. Limitless™ WLS Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Figure 12. Limitless™ WPMM Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Figure 13. Limitless™ with Function Button Depressed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Figure 14. Limitless™ Label Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21Figure 15. Limitless™ WDRR Housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23Figure 16. Limitless™ WLS and WPMM in Parallel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24Figure 17. WPMM Operations and LED Functions - part 1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26Figure 18. WPMM Operations and LED Functions - part 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27Figure 19. Radiation Pattern of an Omni-directional Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30Figure 20. WLS to WPMM or WDRR Antennas with RF Signal Line of Sight (LOS) Free From Obstacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Figure 21. WLS to WPMM or WDRR Antennas with RF Signal Line of Sight (LOS) Affected by Obstacles . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31Figure 22. Limitless™ WLS RP-SMA Connection, Integral . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Figure 23. Limitless™ WLS RP-SMA Connection, Remote . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33Figure 24. Straight and Tilt/Swivel antennas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Figure 25. Adhesive Mount Antenna – Step 1. Pre-clean the surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Figure 26. Adhesive Mount Antenna – Step 2. Peel Protection from Adhesive Strip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Figure 27. Adhesive Mount Antenna – Step 3. Mount the Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34Figure 28. Mast Mount Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Figure 29. Mast Mount Antenna . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35Figure 30. Magnetic Mount Bracket with Antenna – Mounted on Steel Surface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Figure 31. Highest RF signal when antennas are as parallel to each other as possible . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36Figure 32. Tapes applied to an antenna location (as shown on a WGLA Series Switch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38Figure 33. Limitless™ WLS dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40Figure 34. Limitless™ WLS Switch Actuator Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41Figure 35. Limitless™ WLS Available Levers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42Figure 36. WLS Limit Switch with Eyelet Pull Example . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43Figure 37. WLS Limit Switch with Eyelet Pull Mounting and Actuator Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44Figure 38. Mounting Hole Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45Figure 39. WLS Non-Contact Switch Mounting Hole Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46Figure 40. Limitless™ WLS Battery Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48Figure 41. Limitless™ WPMM with call-outs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51Figure 42. Limitless™ WDRR with call-outs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55

List of TablesTable 1 – Actuator Code Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2Table 2 – Table of Abbreviations and Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5Table 3 – Table Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6Table 4 – North America; Country Use Code “A” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Table 5 – Asia Pacific; Country Use Code “B” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Table 6 – European Union; Country Use Code “B” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Table 7 – Other European Countries; Country Use Code “B” . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Table 8 – Approvals and Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Table 9 – Radio Module Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Table 10 – Electrical Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8Table 11 – WLS Mechanical Cycle Testing with WDRR Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Table 12 – Environmental Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9Table 13 – Country Use Code A Antenna Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12Table 14 – Country Use Code B Antenna Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13Table 15 – Antenna Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29

Honeywell Sensing and Control 1


1 DESCRIPTION

1.1 GeneralThe new Limitless™ product line combines the best of MICRO SWITCH™ Heavy Duty limit switches with the latest commercial off-the-shelf wireless technology. Wireless-enabled limit switches can now be used for position sensing and presence/absence detection for a wide variety of applications. The Limitless™ Series is especially beneficial for remote monitoring applications where wiring or wire maintenance is not physically possible or economically feasible. Combining this greater flexibility with proven harsh duty packaging can result in increased efficiencies and improved safety for machine and equipment OEMs and operators. This document will provide installation instructions to properly install a Limitless™ Heavy Duty limit switch, WLS switch, or simply the WLS as well as the WLS Single Switch Adapter and WLS Non-Contact Switch. The unique features of the WLS Single Switch Adapter will be referred to when necessary although will normally be included in the simple WLS reference.

1.2 Principle of OperationThe WLS will transmit the position of its actuator (mechanical or magnetic) or user-supplied switch for the WLS Single Switch Adapter to a Limitless™ Wireless Panel Mount Monitor (WPMM Series) or Limitless™ Wireless DIN Rail Receiver (WDRR Series). The WPMM or WDRR will then indicate the actuator position of the WLS, magnetic target (WLS Non-Contact Switch only) or user-supplied switch for the WLS Single Switch Adapter via a visual indicator, audible indicator and/or electronic output. The WLS supports no electrical signal inputs and is powered by a replaceable battery.

1.3 Model Reference for Heavy-Duty Limit Switch options

Standard WLS Nomenclature

J Wobble stick4

WLS

Switch type

A

Country use code

A

B

US, Canada,Mexico

All otherapproved countries1, 2, 3

A

A

Operatinghead code

1

Actuator code

See WLS actuatorcode table for details.

WLS SeriesWireless

Side rotary,momentary

C

D

Top plunger,plain

Top plunger,roller

1

Gen Code

A

RF Code

1 Version 1 A 2.4 GHz; IEEE 802.15.4

02

03

04

05

00

01

00 No antenna; RP-SMA connector jack

2.2 dBi omni w/switch mount; straight design

2.2 dBi omni w/switch mount; tilt/swivel

3.0 dBi omni w/remote adhesive mount 9.8 ft cable

5.5 dBi omni w/remote mag. mount, tilt/swivel5 ft cable

5.5 dBi omni w/remote mag. mount, tilt/swivel10ft cable

06

07



6

3

4

5

3

Not applicable

Modificationcode

Head assembledwith actuator toright side

Head assembledwith actuator toleft side

Head assembledwith actuator tomounting surface

Roller perpendicular to mounting surface

Antenna type code

08

09

8.0 dBi omni w/remote bkt. mount, str. design3 ft cable


1Use with antenna type codes 00 - 03, 05, 10, 11 only; usage also allowed in Country Code A.

2Some countries require specific communication certifications. Contact Honeywell for existing certification information.

3If Limitless devices are used on machinery that may shipped globally, use country code “B”.


Actuators for operatinghead code “A” only,insert actuator codefrom table below.

OR

Order actuator catalog listing separately for reduceddelivery time.

110 dBi omni w/ switch mount; straight design

N Side rotary,maintained

V Top plunger,adjustable

4See page 14 formore detail.

2 Honeywell Sensing and Control


Table 1 – Actuator Code TableCode Catalog

ListingMaterial Roller Dia.

(in)Roller Width (in)

Roller Mounting

Fixed 1.5 inch radius

1 Rollerless n/a n/a n/a1A LSZ51A Nylon 0.75 0.25 Front1B LSZ51B Steel 0.75 0.25 Front1C LSZ51C Nylon 0.75 0.25 Back1D LSZ51D Steel 0.75 0.25 Back1F LSZ51F Nylon 1.0 0.520 Front1G LSZ51G Nylon 1.5 0.25 Front1J LSZ51J Nylon 1.0 0.520 Back1L LSZ51L Ball bearing 0.75 0.25 Back1M LSZ51M Nylon 0.75 1.25 Back1N LSZ51N Steel 0.75 1.25 Front1P LSZ51P Nylon 0.75 0.50 FrontAdjustable 1.5 in to 3.5 in radius

2 Rollerless n/a n/a n/a2A LSZ52A Nylon 0.75 0.25 Back2B LSZ52B Steel 0.75 0.25 Back2C LSZ52C Nylon 0.75 0.25 Front2D LSZ52D Steel 0.75 0.25 Front2E LSZ52E Nylon 0.75 1.30 Front2J LSZ52J Nylon 1.0 0.50 Front2K LSZ52K Nylon 1.5 0.25 Front2L LSZ52L Ball bearing 0.75 0.25 Front2M LSZ52M Nylon 2.0 0.25 Front2N LSZ52N Nylon 0.75 0.50 FrontYoke – 1.5 in radius

3A LSZ53A Nylon 0.75 0.25 Front/Back3B LSZ53B Steel 0.75 0.25 Front/Back3D LSZ53D Steel 0.75 0.25 Front/Front

Code Catalog Listing

Material Roller Dia. (in)

Roller Width (in)

Roller Mounting

Yoke – 1.5 in radius , continued

3E LSZ53E Nylon 0.75 0.25 Back/Front3M LSZ53M Nylon 0.75 1.25 Back/Front3P LSZ53P Steel 0.75 0.25 Back/Back3S LSZ53S Nylon 0.75 0.25 Back/BackRod

4 Hub only n/a n/a n/a4M LSZ54M Alum, 5.5 in n/a n/a n/a4N LSZ54N Stainless, 13 in n/a n/a n/a4R LSZ54R Spring Wire, 12 in n/a n/a n/a4V LSZ54V Flex cable, 4.8 in n/a n/a n/aOffset – 1.5 in radius

5 Rollerless n/a n/a n/a5A LSZ55A Nylon 0.75 0.25 Back5B LSZ55B Steel 0.75 0.25 Back5C LSZ55C Nylon 0.75 0.25 Front5D LSZ55D Steel 0.75 0.25 Front5E LSZ55E Nylon 0.75 0.50 Front5K LSZ55K Nylon 1.5 0.25 FrontWobble stick

7A LSZ1JGA Delrin™ rod, 5.5 n/a n/a n/a7M LSZ1JGM Spring wire, 13.0 n/a n/a n/a7N LSZ1JGN Cable, 5.5 in. n/a n/a n/aShort fixed - 1.3 in radius

9A LSZ59A Nylon 0.75 0.25 Front9B LSZ59B Steel 0.75 0.25 Front9C LSZ59C Nylon 0.75 0.25 Back9D LSZ59D Steel 0.75 0.25 Back



1.5 Model Reference for WLS Single-Switch Adapter

WLS

Switch type

A

Country Use Code

A

B

US, Canada,Mexico


Q

Q

OperatingHead Code

WLS SeriesWireless

See specials

1

Gen Code

A

RF Code


02

03

04

05

00

01







06

07



BT2

BT1

Specials

Internal battery w/micro-connectoron side of head

Antenna Type Code

08

09








3

4

5

Modification Code(BT2 & BT4 only)

Head assembledwith cable grip/connectorto right side

Head assembledwith cable grip/connectorto left side

Head assembledwith cable grip/connectorto mounting surface

Head assembledwith cable grip/connectorto label side

BT1Internal battery w/micro-connectoron top of head

BT4Internal battery w/cable grip onside of head

BT3Internal battery w/cable grip ontop of head

WLS

Switch type

A

Country use code

A

B

US, Canada,Mexico


A

Q

Operatinghead code

PO1

Specials

WLS SeriesWireless

Seespecials

1

Gen Code

A

RF Code


02

03

04

05

00

01







06

07



3

4

5

3

Head assembled with actuator towards nameplate surface

Modificationcode

Head assembledwith actuator toright side

Head assembledwith actuator toleft side

Head assembledwith actuator tomounting surface

Antenna type code

08

09





3If Limitless devices are used on machinery that may be shipped globally, use Country Code “B”.



—

PO1Eyelet-pull operating head (low force, 7 lb ref.)

Eyelet-pull operating head (high force, 18 lb ref.)

PO2

1.4 Model Reference for WLS Limit Switch with Eyelet Pull



1.6 Model Reference for WLS Non-Contact Switch

WLS

Switch Type

A

Country Use Code

A

B

US, Canada,Mexico


Q

Q

OperatingHead Code

WLS SeriesWireless

See specials

1

Gen Code

A

RF Code


11

00

02




RS2

RS2

Specials

Internal battery w/reed switch targeton side of head

Antenna Type Code




3

4

5

Modification Code(RS2 only)

Head assembledwith target to right side

Head assembledwith target to left side

Head assembledwith target to mounting surface

Head assembledwith target to label side RS1

Internal battery w/reed switch targeton top of head



1.7 Abbreviations and DefinitionsTable 2 – Table of Abbreviations and Definitions

ACMA Australian Communications and Media AuthoritydB DecibeldBi Decibel IsotropicdBm Decibel above or below 1 milliwattDSSS Direct Sequence Spread SpectrumEIRP Equivalent isotropic radiated powerEMC Electromagnetic Compatibility ETSI European Telecommunications Standards InstituteEU European UnionFCC Federal Communications Committeeft-lbs Foot-poundsGHz GigaHertZIC Industry CanadaICES Industry Canada Electrical SpecificationIEEE Institute of Electrical and Electronics Engineerskbps KiloBits Per SecondLED Light Emitting DiodeMhz MegaHertZMPE Maximum Permissible ExposureNA North America – United States of America and CanadaNEMA National Electrical Manufacturers AssociationR&TTE Radio and Telecommunications Terminal EquipmentRP-SMA Reverse Polarity SMA connectorRF Radio FrequencyTX TransmitWDRR Wireless DIN Rail ReceiverWLS Wireless Heavy Duty Limit Switch SeriesWOI Wireless Operator InterfaceWPMM Wireless Panel Mount Monitor Series



1.8 Symbol Definitions

The following table lists those symbols used in this document to denote certain conditions.

Table 3 – Table Symbol Definitions

Symbol Definition

, ATTENTION: Identifies information that requires special consideration.

TIP: Identifies advice or hints for the user, often in terms of performing a task.

CAUTION Indicates a situation which, if not avoided, may result in equipment or work (data) on the system being damaged or lost, or may result in the inability to properly operate the process.

m CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.

m CAUTION symbol on the equipment refers the user to the product manual for additional infor-mation. The symbol appears next to required information in the manual.

m WARNING: Indicates a potentially hazardous situation, which, if not avoided, could result in serious injury or death.

m WARNING symbol on the equipment refers the user to the product manual for additional infor-mation. The symbol appears next to required information in the manual.WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS LIVE volt-ages greater than 30 Vrms, 42.4 Vpeak, or 60 Vdc may be accessible.

ESD HAZARD: Danger of an electro-static discharge to which equipment may be sensitive. Observe precautions for handling electrostatic sensitive devices.

Protective Earth (PE) terminal: Provided for connection of the protective earth (green or green/yellow) supply system conductor.

Functional earth terminal: Used for non-safety purposes such as noise immunity improve-ment. NOTE: This connection shall be bonded to Protective Earth at the source of supply in accordance with national local electrical code requirements.

Earth Ground: Functional earth connection. NOTE: This connection shall be bonded to Protec-tive Earth at the source of supply in accordance with national and local electrical code require-ments.

Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electri-cal code requirements.C-Tick Mark. The C-Tick Mark is a certification trade mark registered to ACMA (Australian Com-munications and Media Authority) in Australia under the Trade Marks Act 1995 and to RSM in New Zealand under section 47 of the NZ Trade Marks Act. The mark is only to be used in accor-dance with conditions laid down by ACMA and RSM. This mark is equal to the CE Mark used in the European Union.Notified Body. For radio equipment used in the European Union in accordance with the R&TTE Directive, the CE Mark and the notified body (NB) identification number is used when the NB is involved in the conformity assessment procedure. The alert sign must be used when a restric-tion on use (output power limit by a country at certain frequencies) applies to the equipment and must follow the CE marking.



2 SPECIFICATIONS

2.1 Intended Country Usage

Table 4 – North America; Country Use Code “A”

Country ISO 3166 2 letter code

UNITED STATES US

CANADA CA

MEXICO MX

Table 5 – Asia Pacific; Country Use Code “B”

Country ISO 3166 2 letter code

AUSTRALIA AU

NEW ZEALAND NZ

INDIA IN

KOREA * KR

BRAZIL * BR

CHINA * CN

* currently does not include WLS Single Switch Adapter or WLS Non-Contact Switch

Table 6 – European Union; Country Use Code “B”

Country ISO 3166 2 letter code Country ISO 3166 2 letter code

Austria AT Latvia LV

Belgium BE Lithuania LT

Bulgaria BG Luxembourg LU

Cyprus CY Malta MT

Czech Republic CZ Netherlands NL

Denmark DK Poland PL

Estonia EE Portugal PT

Finland FI Romania RO

France FR Slovak Republic SK

Germany DE Slovenia SI

Greece GR Spain ES

Hungary HU Sweden SE

Ireland IE United Kingdom BG

Italy IT

Table 7 – Other European Countries; Country Use Code “B”

Country ISO 3166 2 letter code Country ISO 3166 2 letter code

Bosnia and Herzegovina BA Norway NO

Croatia HR Russian Federation RU

Iceland IS Serbia RS

Liechtenstein LI Switzerland CH

Macedonia MK Turkey TR



2.2 Certification and ApprovalsSee the product label for applicable approvals and ratings.

Table 8 – Approvals and Ratings

Approval/Item Ratings/Description

Enclosure Type IP67; NEMA 1, 3, 4, 6, 6P, 12, 13

Federal Communications Commission (FCC) FCC Part 15.247

Industry Canada (IC) Canadian ICES-003

European Telecommunications Standards Institute (ETSI) CE mark

Australian Communications and Media Authority (ACMA) C-Tick mark

Comision Federal de Telecomunicaciones (COFETEL) Mexico RCPDIXBIO-1147

Wireless Planning & Coordination (WPC) India 1001/2011/WLRO-006

Korean Communications Commission * Korea

State Radio Regulation Committee Certification Center (SRRC) * China

*Agencia Nactional de Telecomunicaos (ANATEL) * Brazil 7898911288012

* currently does not include WLS Single Switch Adapter or WLS Non-Contact Switch

2.3 Radio Module Specifications

Table 9 – Radio Module Specifications

Item Specification

Radio module Digi International XBee –PRO®

Wireless standard WPAN IEEE 802.15.4 Direct Sequence Spread Spectrum (DSSS), 2.4 GHz

Data rate 250 kbps

Operating frequency ISM 2.4 GHz

Module transmit power Country code “A”: 22 dBm; Country code “B”: 8 dBm

Receive sensitivity (typ.) -100 dBm

m WARNINGThe WLS must be installed in accordance with the requirements specified in this document in order to comply with the specific Country Communication Agency requirements (i.e., FCC, IC, ETSI, ACMA, etc.). See Section 3 as this requires choosing the correct Country Use Code and thus allowable antenna and/or cable usage.

2.4 Electrical Specifications

Table 10 – Electrical Specifications

Item Specification

Battery 3.6 Vdc Lithium Thionyl Chloride; 2/3 AA size; Manufacturer: Green Energy, P/N ER14335M



2.5 EMC SpecificationsThe latest applicable EMC Standards are as follows:

• EN300328,V1.7.1• EN61326-1(2006)• EN301489-1,V1.8.1• EN301489-17,V2.1.1

2.6 Functional Specifications

Table 11 – WLS Mechanical/Magnetic Actuator Cycle Testing with WDRR Monitoring (99.9 % count detection)

Item Specification

High temperature endurance 85 °C, 10,000 cycles, 15 cpm

Low temperature endurance 40 °C, 10,000 cycles, 15 cpm

Electrical operation (normal speed) 25°C, 40,000 cycles, 15 cpm

Electrical operation (low speed) 25°C, 48 cycles, 1 cycle per hour

2.7 Environmental Specifications

Table 12 – Environmental Specifications

Item Specification

Operating temperature -40 °C to 85 °C [-40 °F to 185 °F] (operating head code K: -29 °C to 85 °C [-20 °F to 185 °F]

Storage temperature -40 °C to 85 °C [-40 °F to 185 °F]

Operating humidity 0 %RH to 100 %RH

2.8 Agency Compliance Information

2.8.1 FCC Compliance Statements • ThisdevicecomplieswithPart15ofFCCRulesandRegulations.Operationissubjecttothefollowingtwoconditions:(1)This

device may not cause harmful interference and (2) this device must accept any interference received, including interference that may cause undesired operation.

• ThisequipmenthasbeentestedandfoundtocomplywiththelimitsforaClassBdigitaldevice,pursuanttoPart15oftheFCC Rules. These limits are designed to provide reasonable protection against harmful interference in a residential installa-tion. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with these instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his/her own expense.

• IntentionalorunintentionalchangesormodificationsmustnotbemadetotheWLSunlessundertheexpressconsentoftheparty responsible for compliance. Any such modifications could void the user’s authority to operate the equipment and will void the manufacturer’s warranty.



2.8.2 IC Compliance Statements• Toreducepotentialradiointerferencetootherusers,theantennatypeanditsgainshouldbechosensothattheequivalent

isotropic radiated power (EIRP) is not more than that permitted for successful communication.• Operationissubjecttothefollowingtwoconditions:(1)thisdevicemaynotcauseinterference,and(2)thisdevicemustac-

cept any interference, including interference that may cause undesired operation of the device.• ThisClassBdigitalapparatushasbeentestedandfoundtocomplywithCanadianICES-003.• French:CetappareilnumériquedelaclasseBestconformeàlanormeNMB-003duCanada.

2.8.3 Radio Frequency (RF) Safety Statement (FCC & IC)To comply with FCC’s and Industry Canada’s RF exposure requirements, the following antenna installation and device operating con-figurations must be satisfied.

• Remoteantennaforthisunitmustbefixedandmountedonoutdoorpermanentstructureswithaseparationdistancebe-tween any other antenna(s) of greater than 20 cm and a separation distance of at least 20 cm [7.87 in] from all persons.

• Furthermore,whenusinganintegralantennawiththeWLS,itmustnotbeco-locatedwithanyotherantennaortransmitterdevice and have a separation distance of at least 20 cm [7.87 in] from all persons.

2.8.4 European Restrictions• Informationregardingnationalrestrictionscanbefoundindocument:ERC/REC70-03(Relatingtotheuseofshort-range

devices including appendixes and annexes). Documentation may be found in the document database in the European Com-munication’s office.

• http://www.erodocdb.dk/doks/dochistory.aspx?docintid=1622



2.9 European (CE) Declaration of Conformity (DoC)

2.9.1 European Declaration of Conformity Statements

This section contains the European Declaration of Conformity (DoC) statement for the radio used in the Limitless™ WLS switch.

Figure 1. European Declaration of Conformity (DoC)

2.9.2 For more information about the R&TTE DirectiveThe following website contains additional information about the Radio and Telecommunications Terminal Equipment (R&TTE) directive:http://ec.europa.eu/enterprise/sectors/rtte/faq/



3 ANTENNA OPTIONS ALLOWED PER COUNTRY USE CODEThis section defines the antenna options that can be used in a particular country of interest; reference Section 2.1 for a list of Coun-tries per Country Use Code. It is important to determine the country that the WLS will be used in. Thereby, noting the correct Country Use Code in the WLS nomenclature will help ensure proper selection of antenna and/or cable options. The integral antenna mounts di-rectly to the WLS RP-SMA jack while the remote antenna mounts to the WLS RP-SMA jack via a cable assembly (see Section 5.2.3.1). Further technical information on the WAN Series antennas, WAMM Series magnetic mounts and WCA Series cable assemblies can be found in Section 5.1.

m WARNINGThe WLS must be installed in accordance with the requirements specified in this document in order to comply with the specific Country Communication Agency requirements. (i.e. FCC, IC, ETSI, ACMA, etc.) See Section 3 as it requires choosing the correct Country Use Code and thus allowable antenna and/or cable usage.

3.1 COUNTRY USE CODE “A” ANTENNA OPTIONS

Table 13 – Country Use Code A Antenna Options

COUNTRY CODE A(Note: all columns are independent of each other)

Antenna Type Code (allowed for use)

Integral Mount Antennas (al-lowed for use)

Remote Mount Antennas (al-lowed for use)

Magnetic Remote Mount Assemblies/ Antennas WAMM100RSP-005WAMM100RSP-010(allowed for use)

Extension Cable As-semblies/Antennas for Remote MountWCA200RSJRSP-002WCA200RSJRSP-005WCA200RSJRSP-010WCA200RSJRSP-015WCA200RSJRSP-020(allowed for use)

Extension Cable As-semblies/Antennas for Remote MountWCA200RNPRSP-002WCA200RNPRSP-010(allowed for use)

00 WAN01RSP WAN03RSP WAN01RSP WAN01RSP WAN06RNJ

01 WAN02RSP WAN06RNJ* WAN02RSP WAN02RSP

02 WAN04RSP WAN09RSP WAN04RSP WAN03RSP



05 WAN08RSP WAN08RSP WAN07RSP

06 WAN08RSP

07 WAN09RSP

08 WAN10RSP

09 WAN11RSP

10

11

Integral mount: Antennas have an RP-SMA plug that connects directly to the WLS RP-SMA jackRemote mount: Remote mount antenna uses a cable with a RP-SMA plug that connects directly to the WLS RP-SMA jack (exception, WAN06RNJ)

* if not ordering as a replacement, you will also need to order a WCA200RNPRSP-002 or WCA200RNPRSP-010 cable assembly to allow connection to a RP-SMA jack.



3.2 COUNTRY USE CODE “B” ANTENNA OPTIONS

Table 14 – Country Use Code B Antenna Options

COUNTRY CODE B(Note: all columns are independent of each other)

Antenna Type Code (allowed for use)

Integral Mount Antennas (al-lowed for use)

Remote Mount Antennas (al-lowed for use)

Magnetic Remote Mount Assemblies/ Antennas WAMM100RSP-005WAMM100RSP-010(allowed for use)

Extension Cable As-semblies/Antennas for Remote MountWCA200RSJRSP-002WCA200RSJRSP-005WCA200RSJRSP-010WCA200RSJRSP-015WCA200RSJRSP-020(allowed for use)

Extension Cable As-semblies/Antennas for Remote Mount

00 WAN01RSP WAN03RSP WAN01RSP WAN01RSP WAN01RSP




05 WAN08RSP WAN08RSP

10 WAN09RSP

11 WAN10RSP

WAN11RSP

Integral mount: Antennas have an RP-SMA plug that connects directly to the WLS RP-SMA jackRemote mount: Remote mount antenna uses a cable with a RP-SMA plug that connects directly to the WLS RP-SMA jack (exception, WAN06RNJ)

, ATTENTIONIf using the WLS in a portable application (for example, the WLS is used in a handheld device and the antenna is less than 20 cm from the human body when the device is in operation): The integrator is responsible for passing additional SAR (Specific Absorption Rate) testing based on FCC rules 2.1091 and FCC Guidelines for Human Exposure to Radio Frequency Electromagnetic Fields, OET Bulletin and Supplement C. The testing results will be submitted to the FCC for approval prior to selling the integrated unit. The required SAR testing measures emissions from the module and how they affect the person.

, ATTENTIONThe antenna cables should not be modified (i.e. cut short and/or re-terminated) as it may affect Communication Agency approval.

Notes for Section 3.1& 3.2 • Tables 13 and 14: 1. Antennas listed in this chart are approved for use with the Digi International XBee –PRO® RF Module which the WLS utilizes.2. Industry Canada Compliance Statement: This device has been designed to operate with the antenna types listed in this

document, and having a maximum gain of 9 dBi. Antenna types not included in this list or having a gain greater than 9 dBi are strictly prohibited for use with this device. The required antenna impedance is 50 Ohm.



4 QUICk START UPThis WLS Series quick start installation guide provides basic installation instructions for the WLS used in conjunction with a Limitless™ Wireless Panel Mount Monitor (WPMM) or a Limitless™ Wireless DIN Rail Receiver (WDRR). If necessary, refer to the WDRR or WPMM Installation and Technical Manual for further detailed information regarding installation.

4.1 Antenna Connection

m WARNINGRF EXPOSURETo satisfy FCC RF exposure requirements for mobile transmitting devices, a separation distance of 20 cm [7.87 in] or more should be maintained between the antenna of this device and persons during device operation To ensure compliance, operation at closer than this distance is not recommended. The antenna used for this transmission must not be co-located in conjunction with any other antenna or transmitter.


CAUTIONPower to the WLS should not be applied (ensure battery is removed) during installation of antenna as damage could occur to the WLS electronics.

The antenna and antenna guard are packaged separately and thus will need to be assembled to the WLS Series.

A direct mount antenna (either straight or tilt & swivel) can be easily mounted by threading the mating RP-SMA plug of the antenna to the RP-SMA jack on the WLS. Tighten the connection until finger tight. Then, attach the antenna guard by simply threading the guard finger tight onto the threaded base with the RP-SMA connector.

A remote mount antenna requires the use of an extension cable to allow the antenna to be mounted in a different location than the WLS location. The extension cable will need to have one end with a RP-SMA plug connector which will mate with the WLS connector jack under the same mounting procedure as the direct mount antenna. The other end of the extension cable will need to mate with antenna connector directly or it may be integral to the particular remote mount antenna chosen.

4.2 End User Switch Connection (WLS Single Switch Adapter option only)A WLS Single Switch Adapter requires the use of an end-user supplied switch that is electrically connected to the WLS Single Switch Adapter. The switch design must be SPDT (Form C) low-energy contact design (i.e. gold contacts), capable of reliably controlling a 30 mA @ 3.6 Vdc electrical load. The electrical connections are made using the M12 micro-connector supplied with the WLS Single Switch Adapter along with the end-user supplied connector with three-wire mating cable (see Figure 2 as an example). Another elec-trical connection option for the WLS Single Switch Adapter utilizes an end-user supplied three-wire electrical cable routed through a cable grip on the WLS Single Switch Adapter and connected to an internal electrical connector (see Figure 4 as an example.).

Electrical connections: Special code BT1 or BT2 in the WLS Single Switch Adapter part number: User supplied connector with three-wire mating cable for use with WLS Single Switch Adapter M12 micro-connector.

The user-supplied electrical connector/cable must mate with Molex p/n: 1200700056 (Brad Harrison p/n: 8R3A00A18A120).



Step 1: Each conductor color in the user-supplied cable needs to be connected to the end-user supplied switch as follows (see Fig-ure 2 as an example):

BROWN wire: Connect to common terminal of the user-supplied switchBLACk wire: Connect to normally open terminal of the user-supplied switch BLUE wire: Connect to normally closed terminal of the user-supplied switch

Figure 2. Limitless™ WLS Single Switch Adapter BT1 & BT2 User-supplied Wire Conductors to Switch Terminal Connections

Step 2: Connect the user-supplied mating connector w/cable to the WLS Single Switch Adapter M12 connector. Then tighten connec-tor (see Figure 3).

Figure 3. WLS Single Switch Adapter BT1 & BT2 Connector to User-supplied Mating Cable



Special code BT3 or BT4 in the WLS Single Switch Adapter part number: End-user supplied three-wire electrical cable routed through a cable grip on the WLS Single Switch Adapter and connected to an internal electrical connector.

The user supplied electrical cable must have the following characteristics: • Cablediameter:2,5mmto8,0mm[0.10into0.32in]• Cablelength:3m[9.84ft]max.• Wiregauge:18AWGto26AWG• Wirestriplength:5,0mm[0.197in]

Step Action

1 Remove the four (4) mounting screws and the WLS Single Switch Adapter plastic head and route the user-supplied cable through the WLS Single Switch Adapter cable grip. Do not tighten the cable grip nut at this time. See Figure 4.

2 Connect the three (3) user-supplied wires to the user-supplied switch terminal (common, normally open, and normally closed). See example in Figure 5 (page 16).

3 Connect the user-supplied switch (common, normally open, and normally closed) wires to the same labeled internal con-nector (COM, NO, NC) of the WLS Single Switch Adapter. See example in Figure 6 (page 16).

4 Re-install WLS Single Switch Adapter plastic head as the cable is gently pulled through the cable grip so an excessive amount of cable is not inside the WLS Single Switch Adapter plastic head. Torque the four (4) mounting screws on the WLS Single Switch Adapter plastic head to 1,36 N-m to 1,8 N-m [12 in-lb to 16 in-lb]. See Figure 4.

5 Tighten cable grip nut to secure cable. See Figure 4.

Figure 4. WLS Single Switch Adapter BT3 & BT4 Plastic Head Screws, Cable Grip, and User-supplied Cable



Figure 5. WLS Single Switch Adapter BT3 & BT4 user-supplied switch term & wires

Figure 6. WLS Single Switch Adapter BT3 & BT4 inter-nal connector terminals and user-supplied wires

4.3 WLS Non-Contact Switch Series OperationThe WLS Non-Contact Switch contains a reed switch that requires a magnetic actuator to operate. The WPMM or WDRR Series moni-tor/receiver output changes state with the presence and absence of the magnetic actuator. The chosen magnetic actuator will affect the operating characteristics of the WLS Non-Contact Switch (i.e., operating point and release point). The WLS Non-Contact Switch is supplied with a WMG1 magnetic actuator that offers a 0.150 in min. operating point and 0.600 in release point when used in a head-on actuation mode (see Figure 7). Honeywell magnet, WMG2, offers a 0.45 in min. operating point and 1.0 in release point when used in a head-on actuation mode. The user may choose his/her magnetic actuator that needs to be tested in the application to determine suitable operating characteristics.

Another common type of actuation mode is “slide-by,” that requires set-up and testing in the user’s application to determine suitability (see Figure 8). The gap between the WLS Non-Contact Switch head and magnet can be varied via trial testing to achieve a suitable operating point and release point for the application.

Set-up/Information tips (The user will need to test chosen magnet(s) and actuation mode(s) against the actual application conditions to prove suitability):

• CenterthemagnetactuatorwiththecenteroftheredtargetontheWLSNon-ContactSwitchhead• PositionthemagnettobeparalleltotheWLSNon-ContactSwitchhead• Surroundingferrousmetalormagneticfieldsintheapplicationmayaffecttheoperatingcharacteristicsanddesiredfunctionality• Temperaturechangesaffectoperatingcharacteristics• DonotapplyexcessiveshocktotheWLSNon-ContactSwitch• DonotexposetheWLSNon-ContactSwitchormagneticactuatorstoexcessivelylargemagneticfields



Figure 7. Limitless™ WLS Non-Contact Switch in head-on actuation mode with WMG1

Figure 8. Limitless™ WLS Non-Contact Switch in slide-by actuation mode

4.4 Battery Connection Procedure

m WARNINGRISk OF DEATH OR SERIOUS INJURY FROM EXPLOSION OR FIREConnection and disconnection of the batteries should only be performed in a non-hazardous area. The batteries used in this device may present a risk of fire or chemical burn if mistreated. Do not recharge, disassemble, heat above 100 °C [212 °F], or incinerate.


m WARNINGRISk OF DEATH OR SERIOUS INJURY FROM EXPLOSION OR FIREIf WLS is to be returned to Honeywell for any reason, the battery MUST be removed prior to shipping. Dispose of used batteries promptly per local regulations or the battery manufacturer’s recommendations. Keep away from children. Do not disassemble and do not dispose of in fire.




, ATTENTIONRISk OF DEATH OR SERIOUS INJURY FROM EXPLOSION OR FIREUse only the following 3.6 V lithium thionyl chloride (Li-SOCl2) battery (non-rechargeable), size 2/3 AA. No other batteries are approved for use in the WLS Series.

•GreenEnergy,ER14335M

•Honeywell,WBT1

WLS battery activation (see Figures 9 and 10):Tools required: Slotted or Phillips screwdriver

Step Action

1 If applicable, remove the two screws on the housing cover.

2 Using a finger, press down slightly on the battery top and remove the battery insulator . Insure that the battery is prop-erly seated and making good contact.

3 Replace cover and retighten screws or immediately proceed to Section 4.5 Pairing Mode.

Figure 9. Limitless™ WLS housing Figure 10. Limitless™ WLS battery and Insulator

1

1

2

3



4.5 Pairing ModePairing is required to initiate and establish an RF communication link between each single WLS and a single WPMM or WDRR. The WLS will be shipped from the factory with two identification labels (1) that are recommended to be completed and applied to the WLS housing during the pairing mode. As there are up to 16 WLS devices that can be paired to a single WPMM or WDRR, these labels will be used to identify the WLS in the sequence of #1 to #16. The initial WLS paired to the WPMM or WDRR will be Sequence #1; the second WLS paired will be Sequence #2 and so on. If replacing a WLS that has been purged, as applicable(see section 6.5 of the WPMM Installation and Technical Manual or Section 7.3 of the WDRR Installation & Technical Manual), identify the correct replacement Sequence # on the identification labels.

Pairing steps when using a WPMM: The battery will need to be activated in the WLS and proper power applied to the WPMM (green LED illuminated) before proceeding with this pairing procedure. Once the pairing is completed, the WLS selected will only commu-nicate with the WPMM it was paired to and no other device.

Step Action

1 Completely read this procedure before starting in order to understand the timing of events that need to be performed.

2 WLS: Remove (if required) the two screws on the housing cover (See Figure 11, page 21) of the WLS and locate the function button to be used in Step 4.

3 WPMM: Press the Function button on WPMM (See Figure 12, page 21) for more than four seconds and less than eight seconds at which time the green and yellow LEDs will be flashing which indicates to release the function button im-mediately as it has entered the pairing mode.

4 WLS: Within a 30 second interval of Step 3, depress the WLS switch function button (See Figure 13, page 21) and hold depressed for more than one second and less than 12 seconds at which time the orange LED turns on. While in pair-ing mode, the orange led will flash on for 100 ms every second. The orange LED flashes three times 100 ms on, 100 ms off when pairing succeeds. If pairing does not succeed, the orange LED will turn off and user will need to repeat steps starting with Step 3.

5 WPMM: Successful pairing will be indicated by the green and yellow LEDs (See Figure 12, page 21) ceasing to flash and remaining on for a few seconds before turning off. A short buzzer beep will also occur.

6 To confirm proper pairing between the WLS and WPMM: actuate the WLS actuator, actuate using the magnetic actuator (WLS Non-Contact Switch only), or actuate the user-supplied switch for the WLS Single Switch Adapter, and the red LED should illuminate along with a buzzer sound.

7 Record the WLS Sequence # on identification labels � and apply to the WLS housing in desired locations (See Figure 14, page 21).

8 Repeat Steps 2-7 to add additional WLS units switches. Up to 16 WLS can be paired to a single WPMM.



Figure 11. Limitless™ WLS Housing

1

1

Figure 13. Limitless™ WLS with Function Button De-pressed

Figure 12. Limitless™ WPMM Housing

NOTE: Use a blunt object, such as a paper clip to actuate the function switch .

Figure 14. Limitless™ WLS Label Placement(shown on the WLGA switch)

7

78

6

6



Pairing Steps when using a WDRR (see Figure 13): The battery will need to be activated in the WLS and proper power applied to the WDRR (green LED illuminated) before proceeding with this pairing procedure. Once the pairing is completed, the WLS selected will only communicate with the WDRR it was paired to and no other device.

Step Action

1 Completely read this procedure before starting in order to understand the timing of events that need to be performed.

2 WLS: Remove (if required) the two screws on the housing cover (See Figure 11, page 21) of the WLS and locate the function button (see Figure 10) to be used in Step 4.

3 WDRR: Press the Function button on WDRR (See Figure 15, page 23) for more than four seconds and less than eight seconds at which time the green and yellow LEDs (see Figure 14, page 21) will be flashing which indicates to release the function button immediately as it has entered the pairing mode.

4 WLS: Within a 30 second interval of Step 3, depress the WLS function button (See Figure 13, page 21) and hold de-pressed for more than one second and less than 12 seconds at which time the orange LED turns on (see Figure 12, page 21). While in pairing mode, the orange LED will flash on for 100 ms every second. The orange LED flashes three times 100 ms on, 100 ms off when pairing succeeds. If pairing does not succeed, the orange LED will turn off and user will need to repeat steps starting with Step 3.

5 WDRR Receiver: Successful pairing will be indicated by the green and yellow LEDs (see Figure 15, page 23) ceasing to flash and remaining on for a few seconds before turning off. The specific Tricolor Output LED will also turn on.

6 To confirm proper pairing between the WLS and WDRR: actuate the WLS actuator, actuate using the magnetic actuator (WLS Non-Contact Switch only), or actuate the user supplied switch for the WLS Single Switch Adapter, and the Tricolor Output LED (see Figure 15, page 23) should turn on to indicate the proper output status.

7 Record the WLS Sequence # on identification labels � and apply to the WLS actuator or WLS housing in desired locations (See Figure 14, page 21).

8 Repeat Steps 2-7 to add additional Limitless™ switch. Up to 14 WLS can be paired to a single WDRR.



Figure 15. Limitless™ WDRR Housing



4.6 WLS MountingMounting: The WLS housing has two slotted mounting holes that will accept a M5 or #10 size screw and it also has two 10-32 UNF tapped holes for mounting from the back. Refer to Section 5.6 in this manual for more detail

4.7 Antenna AdjustmentThe antenna of the WLS and WPMM or WDRR should be oriented with respect to each other such that they are parallel. This will in most cases allow the longest range and highest RF communication link/signal. The least RF signal is normally in a direction in-line with the top of the antenna, so it is best to avoid having the antennas pointed directly toward each other, or directly away from each other. An acceptable RF signal is also indicated by the RF signal strength LEDs on the WDRR; see the WDRR Installation and Technical Manual for further information.

Figure 16. Limitless™ WLS and WPMM in Parallel

m WARNINGRF EXPOSURETo satisfy FCC RF exposure requirements for mobile transmitting devices, a separation distance of 20 cm [7.87 in] or more should be maintained between the antenna of this device and persons during device operation. To ensure compliance, operations at closer than this distance is not recommended. The antenna used for this transmitter must not be co-located in conjunction with any other antenna or transmitter.




4.8 WLS Purge ModeThe purging of a WLS is required when a previously paired WLS is desired to paired again per Section 4.4. Follow the procedure be-low which will then allow a new pairing to be conducted after successful purging:

Step Action

1 Remove (if required) the two screws � on the housing cover of the WLS (See Figure 11, page 21) and locate the WLS function button & orange LED (See Figure 13, page 21).

2 Press and hold the WLS function button for greater than 12 seconds. Initially the orange LED turns on and after the 12 seconds will turn off indicating the WLS has been purged.

3 Repeat above steps if necessary to purge more Limitless™ switch(s).

4.9 WPMM Operation and LED functions4.9.1 Principle of Operation of the WPMM and Limitless™ Switch: A Limitless™ WLS will send an RF signal to the WPMM when the actuator (mechanical or magnetic) of the WLS switch or user sup-plied switch for the WLS Single Switch Adapter changes position. There are up to 16 Limitless™ WLS switches and/or WLS Single Switch Adapter user supplied switches that will communicate and indicate their actuation position with a single WPMM. The mechani-cal actuation (free position to full overtravel) of any one of the WLS switches, actuation using the magnetic actuator of any one of the WLS Non-Contact Switches, and/or actuation of any one of the WLS Single Switch Adapter user-supplied switches will cause a single red output LED to illuminate, a buzzer to sound, and/or a change in the electrical output. However, there will be no differentiation of outputs (visual, audible or electrical state change) between any of the WLS switches and/or WLS Single Switch Adapter user supplied switches (up to 16) being actuated. Further, if a WLS switch or WLS Single Switch Adapter user-supplied switch is actuated and thus causes the single red output LED to illuminate, a buzzer to sound, and a change in the electrical output, actuation of any other Limit-less™ WLS will not cause another output change (visual, audible or electrical state change).

The operation and LED functions for the WPMM are visually depicted and described in the attached file. This file is also located as a separate file at sensing.honeywell.com.



Figure 17. WPMM Operation and LED Functions Chart – part 1

installation and technical manual for thelimitless™ series wls … · 2019. 3. 5. ·...

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