installation documentation opel...

Water Heater

Installation documentation

Ident. No.: 1315900B_EN Fee Euro 10.00 © Webasto AG

Opel Astra

Gasoline

from Model Year 2010

Left-hand drive vehicle

5G / 6G manual gear

Automatic 6-gear

Manual AC

Not for automatic AC!

Feel the drive

WARNING!

Hazard warning:

Incorrect installation or repair of Webasto heating systems may cause a fire or result in the emission of carbon monoxide, which can be fatal. Serious or fatal injuries can be caused as a result.

Specialist company training, technical documentation, specialised tools and equipment are required to install and repair Webasto heating and cooling systems. Only original Webasto parts must be used. For this, also see the catalog of air and water heat-er accessories from Webasto.

NEVER attempt to install or repair Webasto heating or cooling systems if you have not successfully completed the company training and thereby acquired the required tech-nical skills, or if you do not have access to the required technical documentation, tools and equipment needed to carry out correct installation and repairs.

ALWAYS follow all Webasto installation and repair instructions and observe all warnings.

The initial startup is to be executed with the Webasto Thermo Test Diagnosis.

Webasto does not accept any liability for defects and damage that are attributable to installa-tion by untrained staff.

Thermo Top Evo Parking Heatere1

00 0258

Opel Astra

Table of Contents

Validity

Vehicle and engine types, equipment variants and national specifications not listed in this installation documentation have not been tested. However, installation according to this installation documentation may be possible.

The installation location of the digital timer must be coordinated with the end-customer before the in-stallation!

Manufacturer Model Type EG-BE No./ABEOpel Astra P-J e1 * 2007 / 46 * 0141 * ...

Engine type Engine model Output in kW Displacement in cm³A14XER Gasoline 74 1398A14NET Gasoline/T 103 1364A16XER Gasoline 85 1598A16LET Gasoline/T 132 1598

Validity 2Heater / Installation Kit 3Foreword 3General Instructions 3Special Tool 3Explanatory Notes on Document 4Preliminary Work 5Heater installation location 5Preparing electrical system 6Electrical system 7Fan controller 9Digital timer 12Remote option (Telestart) 12

Preparing installation location 13Preparing heater 15Installing heater 16Fuel 17Combustion air 20Coolant circuit 1.4 with 74 / 103kW 21Coolant circuit 1.6 with 85 / 132kW 27Exhaust gas 32Final Work 35Template for bracket 36Template for Fuel Standpipe 37Operating Instructions for End Customer 38

1315900B_EN 2

Opel Astra

Heater / Installation Kit

ForewordThis installation documentation is valid for Opel Astra Gasoline vehicles with manual air-conditioning system- For the validity, see page 2 - from model year 2010 and later, assuming technical modifications to the vehicle do not affect installation, any liability claims excluded. Depending on the vehicle version and equipment, modifications may be necessary during installation with respect to this installation docu-mentation.

However, where this is the case the stipulations in this "installation documentation" and "operating and maintenance instructions" for the Thermo Top C should be observed.The corresponding rules of technology and any information from the vehicle manufacturer should be observed during the installation work.

General InstructionsInstallation should be carried out according to the general, standard rules of technology. Unless spec-ified otherwise, fasten hoses, lines and wiring harnesses to original vehicle lines and wiring harnesses using cable ties.Sharp edges must be provided with rub protection (cut-open fuel hose)!Spray unfinished body areas, e.g. drilled holes, with anti-corrosion wax (Tectyl 100K, Order No. 111329).While installing an IPCU, the corresponding settings must be checked or adjusted before the installa-tion!

Special Tool- Torque wrench for 2.0 - 10 Nm- Hose clamping pliers- Metric thread-setter kit

Quantity Description Order No.:1 Thermo Top Evo basic retail accessories See price list1 Installation kit of Opel Astra 2010 Gasoline manual air-condi-

tioning1315901B

1 Heater control See price list

1315900B_EN 3

Opel Astra

Explanatory Notes on Document

To provide you with a quick overview of the individual working steps, you will find an identification mark on the outside top right corner of the page in question.

1315900B_EN 4

Special features are highlighted using the following symbols:

The arrow in the vehicle icon indicates the position on the vehicle and the viewing angle.

Specific risk of injury or fatal accidents.

Specific risk of damage to components.

Specific risk of fire or explosion.

Reference to general installation instructions of Webas-to components or to the manufacturer's vehicle-specific documents.

Reference to a special technical feature.

All dimensions are in mm!Tightening torque of 5x13 heater bolts = 8Nm!Tightening torque of 5x15 bolt of water connection piece retaining plate = 7Nm!

Mechanical system

Electrical system

Coolant circuit

Fuel

Exhaust gas

Combustion air

Software

Opel Astra

Preliminary Work

WARNING!

- Open the fuel tank cap and vent the fuel tank.- Close the tank cap again.- Depressurize the cooling system.- Copy the factory number from the original type label to the duplicate type label.- Remove years that do not apply from the duplicate label.- Attach the duplicate label (type label) in the appropriate place.- Completely remove the battery- Remove the air filter box- Remove the coolant reservoir cap.- Remove the lubricant reservoir- Disconnect the coolant expansion tank and lay it aside.- Remove the front right underride protection- Remove fuel tank according to manufacturer's specifications.- Remove the footwell trim on the driver's side.- Remove the lower instrument panel trim on the driver's side.- Remove the glove compartment.- Remove the A-pillar trim on the driver's side- Remove the control panel of the central console- Remove monitor screen- Remove radio / CD-changer- Remove the A/C control unit in accordance with the manufacturer's instructions.

Remove page 38 "Operating Instructions for End Customer" and insert with vehicle operating instruc-tions.

Installa-tion loca-tion

Heater installation location

Figure shows 1.4!

1 Heater

1

1

1315900B_EN 5

Opel Astra

Preparingfuse holder of passen-ger com-partment

Preparing IPCU

Preparing IPCU

Installing angle bracket

Preparing electrical system

1 K1 relay 2 IPCU base3 Wiring harness of fuse holder4 Fuse holder5 F3 1A fuse6 K2 relay

Remove green/black (gn/ws) wire 1 from slot 2 and insert it in the IPCU/86 base!

IPCU view, from contact side!The pre-programmed settings must be checked during function control, and adjusted if necessary!

Duty cycle: 70%Frequency: 100HzVoltage: 11VFunction: Low-side

Fasten angle bracket 2 and brown (br) ground wire from K3.2 3 to original vehicle nut at original vehicle ground point!Produce connections as shown in wiring dia-gram.

1 M5x16 bolt, large diameter washer

6

5

4

1 2 3

1

2

86 85

A

E

15

IPCUA

1586 85

E

sw

br1

gn/ws

2

1

3

2

1315900B_EN 6

Opel Astra

Wiring har-ness in-stallation diagram

Electrical system

Ground wire

1 Ground wire at original vehicle ground support point

Positive wire

1 Positive wire

Engine compartment fuse holder

Fasten wiring harness of fuse holder 2 with cable tie. Ensure adequate distance from Fuses F1 and F2 1, because the battery carrier is installed later. For routing, see next page!

Passenger compartment fuse holder

1 Large diameter washer, M5 flanged nut2 Fuse holder

3

1

4

1

Do not install the metering pump cable harness until later together with fuel pipe along the original vehicle fuel lines on the under-body

5

1

2

approx.150

6

1

2

1315900B_EN 7

Opel Astra

Wiring har-ness in-stallation diagram

4. Routing wiring harness of heater

1 Wiring harness of heater unit to A/C line

3. Routing wiring harness of heater

1 Wiring harness of heater unit to brake lines

1. Routing wiring harness of fuse holder

1 Wiring harness of heater unit to original vehi-cle wiring harness of electrical steering

2 Wiring harness of engine compartment fuse holder

2. Wiring harness pass through

1 Protective rubber plug2 Wiring harness of heater control3 Wiring harness of passenger compartment fuse holder

7

1 1

1 8

11

1

Do not install the metering pump cable harness until later together with fuel pipe along the original vehicle fuel lines on the under-body

9

1

2

2

10

1

2

3

1315900B_EN 8

Opel Astra

Wiring dia-gram for manual air condition-ing

Legends

Fan controller

Webasto components Vehicle components Colours and symbolsHG TT-Evo heater GE Fan unit rt redX1 6-pin heater connector KS A/C control unit ws whiteX2 2-pin heater connector J2 20-pin connector brown (br) sw blackX10 4-pin connector

Heater controlF Fuses br brown

gn greenK1 Fan relay bl blueK2 Additional relay vi violetF1 Fuse 20A bl blueF2 Fuse 30A or orangeF3 Fuse 1AIPCU settings:Duty cycle: 70%Frequency: 100HzVoltage: 11V X Cutting pointFunction: Low-side Wiring colours may vary.

Webasto

31

3015

Opel

HG

X2 1 2 X152F2 F1

br

gn/ws0,75²

ge0,5²

rt/sw0,5²

rt4²

br0,5²

X10

gn/ws0,75²

br0,5²

rt4²

rt/sw0,5²

F3

86

85 30

87a87

K1

86

85 30

87a87

K2

sw

sw

br

bl

bl

3

GE M

KS

J215 9

bl/ws

bl/ws

rt

vi/gn

vi/gn

1

or/gn

F

1

F

or/gn

85

A

E

86

IPCU

br0,5²

1315900B_EN 9

Opel Astra

Fastening fuse holder

Connect-ing heater unit wiring harness

Connect-ing K2 re-lay


Install battery carrier 3.

1 Mount M5x16 bolt, large diameter washer [2x], retaining plate of fuse holder, flanged nut, existing hole

2 F1, F2 fuses mounted

Connection add-on wiring harness 2 with wir-ing harness of fuse holder 1 according to cir-cuit diagram, such that same-colour wires are connected!

Connection to 20-pin, brown (br) J2 connec-tor 5 from the air conditioning control panel.Produce connections as shown in wiring dia-gram.

1 Orange/green wire (or/gn) of Terminal 302 Blue (bl) wire K2/873 Blue (bl) wire K2/304 Orange/green (or/gn) wire of 20-pin brown

(br) connector Pin 1

Connection to 20-pin, brown (br) J2 connec-tor 4 from the air conditioning control panel. Detach connector of black (sw) wire 2.Produce connections as shown in wiring dia-gram.

1 Blue/white wire of 6-pin connector GE Pin 32 Black (sw) wire of K1/303 Blue/white wire of 20-pin brown (br) con-

nector Pin 15

11

3

1

2

122

1

13

3

1

2

45

144

2

1

3

1315900B_EN 10

Opel Astra


Connection to 20-pin, brown (br) J2 connec-tor 2 from the air conditioning control panel.Produce connections as shown in wiring dia-gram.

1 Violet/green wire (vi/gn) wire of Terminal 15

3 Violet/green (vi/gn) wire of 20-pin brown (br) connector Pin 9

4 Red (rt) wire from K1/86

15

1

23

4

1315900B_EN 11

Opel Astra

Installing digital tim-er

Installing receiver

Installing antenna

Installing tempera-ture sensor

Digital timer

1 Digital timer

Remote option (Telestart)

Fasten receiver 1 with adhesive tape.

1 Antenna

Installing T100 HTM temperature sensor

Fasten temperature sensor 1 with adhesive tape.

16

1

1

17

1

18

1

19

1315900B_EN 12

Opel Astra

Removing fan motor

Cutting out insulation

Holes in firewall

Cutting out insulation of engine compart-ment

Preparing installation location

Pull out connector 1 from fan controller. Press tab 2 downwards, and turn fan motor 3 to the right.

Cut out insulation 1 and discard!

1 7 mm dia. hole [2x]

Cut out insulation in the area of the holes 1. Provide holes with corrosion protection.

20

1 2

3

21

1

50 50

50

22

1 1

30

40

30

231 1

40

40

40

40

1315900B_EN 13

Opel Astra

Angling down tab

Inserting bolt

Sliding shim on

Copying hole pat-tern

Angle down tab 1 by 90° on the strut mount-ing.

1 M6x55 bolt, large diameter washer[2x each]

1 40mm ship, pin lock [2x each]

Prepare holder according to template.Mount bracket 4 on bolt and place on upper edge 2. Make markings 3 on the insulation at the left and right of the bracket!

1 Copy hole pattern [2x]

24

1

251 1

26

11

27

4

1 2 1

3 3

1315900B_EN 14

Opel Astra

Holes in the coolant reservoir

Installing coolant connect-ing pieces

Preparing heater unit

Installing bracket

Cut out insulation in the area of the holes 1 up to the markings at the left and right. Provide holes with corrosion protection.

1 7 mm dia. hole [2x]

Preparing heater

1 Coolant connecting piece, sealing ring [2x each]

2 5x15 self-tapping bolt, retaining plate of coolant connecting pieces

1 90° moulded hose, 10 mm dia. clamp [2x]2 Fuel line3 Mount wiring harness of circulating pump4 Combustion air pipe, 25 mm dia. spring clip

1 5x13 self-tapping bolt [3x]2 Bracket

28

1 1

10

291

1

2

4

30

1 2

3

2

31

1

1

1

1315900B_EN 15

Opel Astra

Installing heater

Installing heater

Installing heater

Connect wiring harness on heater.

1 Flanged nut [2x]

1 M6x12 bolt, flanged nut [2x each]

3211

33

1 1

1315900B_EN 16

Opel Astra

Installing lines

Installing lines

Removing fuel

Fuel

CAUTION!Open the vehicle's fuel tank cap, ventilate the tank and then re-close the tank lock.

Catch any fuel running off with an appropriate container.

Install fuel line and metering-pump wiring harness so that they are protected against stone impact. Un-less specified otherwise, always fasten using cable ties.Mount the fuel line and wiring harness with rub protection on sharp edges.

WARNING!The fuel line and wiring harness are routed to the metering pump in as shown in the wiring harness routing diagram.

Slide corrugated tube 1 over the fuel line and wiring harness of the metering pump and route together to the original vehicle lines on the underbody.

Route wiring harness of metering pump and fuel line in corrugated tube 1 along original vehicle lines to installation location of meter-ing pump.

Remove fuel-tank sending unit 1 in accord-ance with manufacturer's specifications. In-stall flanged nut of fuel tank standpipe in honeycomb pattern at position 2!

3 Copy hole pattern, 6 mm dia. hole

34

1

1

35

1

1

36

1

3

2

1315900B_EN 17

Opel Astra

Installing fuel stand-pipe

Connect-ing fuel line

Installing fuel line

Preparing perforated bracket

Shape fuel standpipe 1 according to tem-plate, cut to length and install. Insert three plain washers at position 2 as height compen-sation. Align fuel standpipe 1 in ducting to po-sition 3!

2 Washer [3x], flanged nut

Install fuel-tank sending unit 1 in accordance with manufacturer's instructions.

2 Fuel standpipe3 Hose section, 10 mm dia. clamp [2x]4 50 mm edge protection

Install fuel line 1 in retaining clip 2. Secure fuel line 1 with cable tie to fuel line. Install fuel-tank according to manufacturer's specifi-cations!

Angle down perforated bracket 1 and drill at position 2 to 8.5mm dia.!

37

1

2

1

3

38

2

1

3

4

39

1

2 11

40

1

2

47

100¬

1315900B_EN 18

Opel Astra

Premount-ing meter-ing pump

Installing metering pump

Connect-ing meter-ing pump

1 Perforated bracket2 Cable tie3 Mounting of metering pump4 Metering pump5 M6x25 bolt, flanged nut

Figure depicts vehicle with electric hand brake!

1 Wiring harness of metering pump, connec-tor mounted

2 Perforated bracket3 Original vehicle bolt of hand brake rope

bracket (use M8x20 bolt and spring lock-washer for vehicles with electric hand brake!)

4 Hose section, 10 mm dia. clamp [2x]5 Fuel line of heater

Check the position of the components; adjust if necessary. Check that they have free clear-ance.

1 Fuel line of fuel standpipe2 90° moulded hose, 10 mm dia. clamp [2x]

41

2

2

3

45

1

3

42

1

2

345

43

1

2

1315900B_EN 19

Opel Astra

Installing muffler


Installing perforated bracket

Installing muffler

Combustion air

All except 1.6 B 85kW

1 Combustion air pipe2 5x13 self-tapping bolt3 51 mm dia. clamp4 Muffler

1.6 B 85kW

Angle down perforated bracket 1

1 5x13 self-tapping bolt2 Perforated bracket3 5x13 self-tapping bolt, large diameter

washer

1 Combustion air pipe2 M5x16 bolt, flanged nut3 51 mm dia. clamp4 Muffler

44

2

3

1

4

12 72

90°90°

1

453 2 1

46

2

3

1

4

1315900B_EN 20

Opel Astra

Hose in-stallation diagram

Coolant circuit 1.4 with 74 / 103kW

WARNING!Any coolant running off should be collected using an appropriate container! Route coolant hoses kink-free! Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the hoses, the heater must be filled with coolant.The connection should be "inline" based on the following diagram:

All spring clips without a specific designation = 25 mm dia. Hose clamp = 20-27 mm dia.!1= Circulating pump All connecting pipes without a specific designation and = dia. 18x18!

E

F

G

D

CB A

Ø 18x20 Ø 27

1

1315900B_EN 21

Opel Astra

Cutting point

Preparing connec-tion of heat exchanger inlet

Cutting hoses to length


Remove hose section of heat exchanger inlet 1.

2 Engine outlet hose section

Remove hose section. Cut out ring 2 careful-ly. Do not damage the coupling, it will be re-used. Discard ring 2 and 90° elbow 3.

1 Coupling of heat exchanger inlet

74kW

Discard section X.Hose A-F = 18mm dia. moulded hoseHose C = 90° elbow.Hose G = 180°, 20mm dia. moulded hose

A = 55B = 290D = 110E = 110F = 310

103kW

Discard section X.Hose A-F = 18mm dia. moulded hoseHose C = 90° elbow.Hose G = 180°, 20mm dia. moulded hose

A = 115B = 230D = 110E = 110F = 310

47

1

2

48

2 31

X E FAB D

C X

G

X E FAB D

C X

G

1315900B_EN 22

Opel Astra

Premount-ing hoses

Connect-ing heat exchanger inlet

Connect-ing heater outlet

Holes in the coolant reservoir

74 / 103 kW


1 7 mm dia. hole

E

G

D B

F

C

49

G

1

50F

E

51

60

50

1

1315900B_EN 23

Opel Astra


Premount-ing circu-lating pump

Installing circulating pump


74kW


1 Mounting of circulating pump2 Circulating pump3 Perforated bracket4 M6x25 bolt, flanged nut

1 M6x20 bolt, large diameter washer, flang-ed nut

2 Perforated bracket

103kW


90°

90°

40 221

522

4

1

3

53

2

1

20 45

90°90°

1

1315900B_EN 24

Opel Astra



Connect-ing engine outlet

Connect-ing circu-lating pump

1 Mounting of circulating pump2 Circulating pump3 M6x25 bolt, flanged nut4 Perforated bracket

1 Perforated bracket2 M6x20 bolt, large diameter washer, flang-

ed nut

74 / 103kW

This and all the following figures show 74kW.

1 Hose of engine outlet

543

2

1

4

55

1 2

56

1

A

57B

1315900B_EN 25

Opel Astra

Connect-ing heater inlet

Installing wiring har-ness of cir-culating pump

Mount wiring harness of circulating pump 2 on circulating pump and secure to brake line 1.Align hoses. Ensure sufficient distance from adjacent components; correct if necessary.

58D C

59

1

2

1315900B_EN 26

Opel Astra

Hose in-stallation diagram

Coolant circuit 1.6 with 85 / 132kW

WARNING!Any coolant running off should be collected using an appropriate container! Route coolant hoses kink-free! Unless specified otherwise, always fasten using cable ties. Position clamps so that no other hose can be damaged! When installing the hoses, the heater must be filled with coolant.The connection should be "inline" based on the following diagram:

All spring clips without a specific designation = 25 mm dia. All hose clamps = 20-27 mm dia.!1= Circulating pump All connecting pipes without a specific designation and = dia. 18x18!

D

E

F

C

B A

Ø 18x20 Ø 27

1

1315900B_EN 27

Opel Astra

Fasten wire

Cutting point

Preparing connec-tion of heat exchanger inlet


85kW

1 Original vehicle wire of bubble separator2 18 mm dia. rubber-coated pipe clamp3 M6x20 bolt, flanged nut, existing hole

85 / 132kW

Figure shows 132kW. Remove hose section of heat exchanger inlet 1.

2 Engine outlet hose section

Remove hose section. Cut out ring 2 careful-ly. Do not damage the coupling, it will be re-used. Discard ring and remaining hose 3.


Discard section X.Hose A-E = 18mm dia. moulded hoseHose F = 180°, 20mm dia. moulded hose

B = 290D = 95E = 330

85kW

C = 95

132kW

C = 65

60

2

3

1

61

1

2

62

21

3

X ECB D

X

F

A

1315900B_EN 28

Opel Astra

Premount-ing hoses

Connect-ing heat exchanger inlet

Connect-ing heater outlet


Figure shows 132kW.


Figure shows 132kW.

Angle down perforated bracket 1 and drill at position 2 to 8.5mm dia.

63

F

A

E

BC

D

64

F

1

E

65

D E

90°

90°

40 22

2

1

1315900B_EN 29

Opel Astra





1 Mounting of circulating pump2 Circulating pump3 Perforated bracket4 M6x25 bolt, flanged nut

Figure shows 132kW.

1 Original vehicle stud bolt, M8 flanged nut2 Perforated bracket

85kW


663

2

1

4

67

1 2

1 2

68

1

AB

69C B

1315900B_EN 30

Opel Astra

Routing wiring har-ness of cir-culating pump



Routing wiring har-ness of cir-culating pump

Slide wiring harness of the circulating pump 1 on the circulating pump.Aligning hoses Ensure sufficient distance from adjacent components; correct if neces-sary.

2 Cable tie

132kW


Slide wiring harness of the circulating pump 2 on the circulating pump.Aligning hoses Ensure sufficient distance from adjacent components; correct if neces-sary.

1 Cable tie

701

2

71

1

AB

72C B

732

1

1315900B_EN 31

Opel Astra

Preparing exhaust pipe

Installing rivet nut

Installing rivet nut

Cutting out insulation

Exhaust gas

Discard section X.

1 Exhaust pipea = 450

2 Exhaust end sectionb = 280

1 Rivet nut, existing hole

1 Rivet nut, existing hole

Cut away insulation at the marking, if availa-ble!

1 Remove and discard section

a b

1 2

X

74

1

75

1

1

76

1315900B_EN 32

Opel Astra


Preassem-bling muf-fler

Installing muffler

Installing exhaust pipe

Angle down perforated bracket 1 by 90°

1 Muffler2 Perforated bracket3 M6x12 bolt, flanged nut

Insert two plain washers between perforated bracket 2 and frame side member.

1 M6x20 bolt, spring lockwasher, plain wash-er [2x]

1 Hose clamp2 Exhaust pipe

32

441

1 2

3

77

2

78

1

1

2 79

1315900B_EN 33

Opel Astra



Installing exhaust end sec-tion

Aligning exhaust end sec-tion

1 M6x20 bolt, spring lockwasher, large diam-eter washer

2 Angle bracket3 Exhaust pipe4 M6x20 bolt, p-clamp, flanged nut

1 Hose clamp2 Exhaust pipe

Remove retaining clip from original vehicle wiring harness 3 at position 2 and install at position 5 in the existing hole!

1 Perforated bracket2 M6x12 bolt, flanged nut4 M6x20 bolt, p-clamp, flanged nut6 Exhaust end section

60 mm dia. hole in underride protection 1 at position 2. Cut out insulation (if available) in the area of the hole.Ensure sufficient distance from adjacent com-ponents; correct if necessary!

1 Underride protection installed2 Exhaust end section

80

3

1 2

4

81

1 2

4

1

6

2

82

3

5

1

2 83

1315900B_EN 34

Opel Astra

Final Work

WARNING!Mount removed parts in reverse order. Check all hoses, clamps and all electrical connections for firm seating. Insulate and tie back all loose wires.Only use manufacturer-approved coolant. Spray heater components with anti-corrosion wax (Tectyl 100K, Order No. 111329).

- Connect the battery.- Fill and bleed the coolant circuit according to the vehicle manufacturer’s specifications.- Set the digital timer, try out Telestart transmitter- Make settings on A/C control panel according to the "Operating Instructions for End Custo-

mer".- Place the "Switch off parking heater before refuelling" signboard in the area of the filler

neck- For initial start-up and function check, see installation instructions

Printed in Germany 02/2011 Printing: Steffen 351315900B_EN

Feel the driveWebasto AGPostfach 80D-82132 Stockdorf / GermanyNational Hotline: 01805 93 22 78(14 Cent aus dem deutschen Festnetz)Hotfax: 0395 5592 353Hotmail: [email protected]://www.webasto.de

Opel Astra

0

1

Template for bracket

1315900B_EN 36100mm

00mm

55

Ø 6,5Ø 6,5 5

15 15

Scale 1:1

Compare the size of the printed ver-sion with dimension lines.Permitted tolerance a maximum of 2%.

Set the printer settings to “no margin” or “minimise margins” and 100% of the normal size.

Opel Astra

Template for Fuel Standpipe

1315900B_EN 37

0

100mm

100mm

Scale 1:1

Compare the size of the printed version with dimension lines.Permitted tolerance a maximum of 2%.

Set the printer settings to “no margin” or “minimise mar-gins” and 100% of the normal size.

Opel Astra

Manual air condition-ing

Operating Instructions for End Customer

Please remove page and add to the vehicle operating instructions.

Note:We recommend matching the heating time to the driving time.Heating time = driving timeExample:For a driving time of approx. 20 min. (in one direction), we recommend not exceeding a switch-on time of 20 min.

In vehicles with passenger compartment monitoring it must be deactivated in addition to the vehicle settings for the heating operation .For information on deactivation, please see the vehicle owner's manual.

Before parking the vehicle, make the following settings:

1 Air outlet to windshield2 Set temperature to "max."

842

1

1315900B_EN 38

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