installation fender flares version 1 2017 ridgeline ... ridgeline/2017... · 2017 ridgeline. may...

16
Publications No. Issue Date INSTALLATION INSTRUCTIONS Accessory Application © 2016 American Honda Motor Co., Inc. – All Rights Reserved. AII02857-14 (1605) 1 of 16 08P21-T6Z-1000-90 VERSION 1 FENDER FLARES P/N 08P21-T6Z-100 2017 RIDGELINE MAY 2016 PARTS LIST Right front bumper flare Left front bumper flare Right front fender flare Left front fender flare Right rear bumper flare Left rear bumper flare Right rear fender flare Left rear fender flare 8 Clips 4 Snap fit clips 6 Alcohol swabs 2 Self-tapping screws, 5 x 14 mm 2 Self-tapping screws, 5 x 20 mm

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Page 1: INSTALLATION FENDER FLARES VERSION 1 2017 RIDGELINE ... RIDGELINE/2017... · 2017 RIDGELINE. MAY 2016. PARTS LIST. Right front bumper flare ... AII02857-14 (1605) © 2016 American

Publications No.

INSTALLATIONINSTRUCTIONS

Accessory Application

© 2016 American Honda Motor Co., Inc. – All Rights Re

VERSION 1

FENDER FLARESP/N 08P21-T6Z-100

served. AII02857-14 (160

2017 RIDGELINE

5) 0

Issue Date

MAY 2016

PARTS LISTRight front bumper flare

Left front bumper flare

Right front fender flare

Left front fender flare

Right rear bumper flare

Left rear bumper flare

Right rear fender flare

Left rear fender flare

8 Clips

4 Snap fit clips

6 Alcohol swabs

2 Self-tapping screws, 5 x 14 mm

2 Self-tapping screws, 5 x 20 mm

1 of 168P21-T6Z-1000-90

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2 Washers

2 Spring nuts

TOOLS AND SUPPLIES REQUIRED

Phillips screwdriverStubby Phillips screwdriverFlat-tip screwdriverRatchet10 mm Socket10 mm Open end wrenchBlanketShop towelPushpinDrill3 mm, 5 mm, 6 mm, 8 mm, and 10 mm Drill bitsEye protection (face shield, safety goggles, etc.)FileUtility knifeMasking tape TapeThe following tools are available through the Honda Tool and Equipment Program. On the iN, click on: Service > Service Bay > Tool and Equipment Program, then enter the number under “Search.” Or, call 888-424-6857.• Trim Tool Set (T/N SOJATP2014)• Air Saw (T/N AT192A)

2 of 16 AII02857-1

Illustration of the Fender Flares on the Vehicle

RIGHT FRONT FENDER FLARE

RIGHT REAR FENDER FLARE

RIGHT REAR BUMPER FLARE

RIGHT FRONT BUMPER FLARE

LEFT FRONT BUMPER FLARE

LEFT FRONT FENDER FLARE

LEFT REAR FENDER FLARE

LEFT REAR BUMPER FLARE

4 (1605) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.

Page 3: INSTALLATION FENDER FLARES VERSION 1 2017 RIDGELINE ... RIDGELINE/2017... · 2017 RIDGELINE. MAY 2016. PARTS LIST. Right front bumper flare ... AII02857-14 (1605) © 2016 American

INSTALLATION

Customer Information: The information in this installation instruction is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely add equipment to your vehicle. These procedures should not be attempted by “do-it-yourselfers.”

1. Disconnect the negative cable from the battery:• Wrap a shop towel around the hood latch.

HOOD LATCH(Wrap with a shop towel.)

© 2016 American Honda Motor Co., Inc. – All Rights Reserved. AII02857-1

• Remove the front bulkhead cover.

FRONT BULKHEAD COVER

10 CLIPS

• Remove the intake air tube.• Disconnect the negative cable from the battery.

INTAKE AIR TUBE2 CLIPS

4 (1605) 3 of 16

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2. Remove the three self-tapping screws from the left front wheel arch protector.

LEFT FRONT WHEEL ARCH PROTECTOR

3 SELF-TAPPING SCREWS

3. Remove the left front wheel arch protector.

6 CLIPS

LEFT FRONT WHEEL ARCH PROTECTOR

2 RETAINING TABS

2 CLIPS(FRONT SIDE) CLIP

(REAR SIDE)

RETAINING TAB

4. Repeat steps 2 and 3 on the right side of the vehicle.

4 of 16 AII02857-1

5. Remove the front bumper:• Using a flat-tip screwdriver, remove the H

emblem from the front grille.

H EMBLEM

FRONT GRILLE4 CLIPS

H EMBLEM2 RETAINING TABS

FRONT

FLAT-TIP SCREWDRIVER

FRONT CENTER UPPER BEAM

4 (1605) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.

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• Remove the front upper grille.

4 RETAINING TABS

FRONT UPPER GRILLE

4 BOLTS

12 CLIPS

• Apply masking tape on each side as shown.

FRONT BUMPER

HEADLIGHT

FRONT FENDER

MASKING TAPE

© 2016 American Honda Motor Co., Inc. – All Rights Reserved. AII02857-1

• Remove the four self-tapping screws, eight clips, four washer-bolts, and four flange bolts.

4 SELF-TAPPING SCREWS

4 CLIPS 2 WASHER-BOLTS

4 FLANGE BOLTS

2 WASHER-BOLTS

BOTTOM VIEW

2 WASHER-BOLTS

2 WASHER-BOLTS

2 CLIPS 2 CLIPS

4 CLIPS

4 FLANGE BOLTS

4 (1605) 5 of 16

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• With the help of an assistant, release the seven retaining tabs on each side.

3 RETAINING TABS

FRONT BUMPER

4 RETAINING TABS

FRONT BUMPER

FRONT BUMPER

6 of 16 AII02857-1

• Release the front grille.

2 RETAINING TABS

FRONT GRILLE

FLAT-TIP SCREWDRIVER

2 RETAINING TABS

FRONT GRILLE

FRONT GRILLE

FRONT GRILLEHEADLIGHT

4 (1605) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.

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• With the help of an assistant, remove the front bumper and unplug the vehicle connectors.

• Place the front bumper on a blanket.

FRONT BUMPER

VEHICLE CONNECTOR

VEHICLE CONNECTOR(if equipped)

6. Remove the seven clips from the left front wheel arch protector.

6 CLIPS

CLIP

LEFT FRONT WHEEL ARCH PROTECTOR(Do not reuse.)

© 2016 American Honda Motor Co., Inc. – All Rights Reserved. AII02857-1

7. Install the seven clips removed in step 6 to the left front fender flare.

6 CLIPS

LEFT FRONT FENDER FLARE

CLIPSPRING NUT

8. Install one spring nut to the left front fender flare as shown. NOTE: Make sure to install the spring nut in the correct orientation.

9. Attach a piece of masking tape to the end of the adhesive backings as shown. Peel back the adhesive backings partway and temporarily attach them to the front surface of the left front fender flare.

MASKING TAPE

Temporarily attach.

11 ADHESIVE BACKINGS(Peel.)

LEFT FRONT FENDER FLARE

4 (1605) 7 of 16

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10. Using one alcohol swab, thoroughly clean the area where the left front fender flare will attach.

LEFT FRONT FENDER

ALCOHOL SWAB

Clean with an alcohol swab.

11. Install the left front fender flare to the left front fender.

LEFT FRONT FENDER FLARE

7 CLIPS

2 RETAINING TABS

8 of 16 AII02857-1

12. Secure the left front fender flare to the left front fender with the two self-tapping screws removed in step 2.

RUBBER MOLDING(Make sure it is not twisted or rolled under the flare.)

11 ADHESIVE BACKINGS(Remove.)

LEFT FRONT FENDER FLARE

2 SELF-TAPPING SCREWS

SECTION VIEW

LEFT FRONT FENDER FLARE

FRONT FENDER

13. While applying light pressure against the left front fender flare, carefully remove the taped adhesive backings.

14. Using the palm of your hand, firmly press the left front fender flare against the left front fender.

4 (1605) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.

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15. Using a utility knife, cut off the left front inner fender where the left front fender flare is interfering as shown.

LEFT FRONT FENDER FLARE

LEFT FRONT INNER FENDER

Cut off.

LEFT FRONT INNER FENDER LEFT FRONT

FENDER FLARECUTTING AREA

© 2016 American Honda Motor Co., Inc. – All Rights Reserved. AII02857-1

16. Secure the left front fender flare to the vehicle bracket with the self-tapping screw removed from the front bumper.

SELF-TAPPING SCREW(Removed from the front bumper.)

LEFT FRONT FENDER FLARE

VEHICLE BRACKET

17. Repeat steps 6 through 16 on the right side of the vehicle to install the right front fender flare.

18. Using a pushpin, pierce the five scribe marks on the front bumper. NOTE: Make sure to pierce perpendicular to the front bumper.

: 5 MARKS

5 SCRIBE MARKS FRONT

BUMPER

PUSHPIN(Pierce perpendicular.)

FRONT BUMPER(inside)

4 (1605) 9 of 16

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19. While wearing eye protection, drill the four pierced marks on the front bumper to 10 mm. Drill first with a 3 mm drill bit. Next, drill with a 6 mm drill bit and an 8 mm drill bit. Then, finish with a 10 mm drill bit. Remove any burrs.NOTE: Make sure to drill perpendicular to the front bumper.

: 4 MARKS

FRONT BUMPER

DRILL(Drill perpendicular.)

3 mm 6 mm 8 mm 10 mm DRILL BITS

FRONT BUMPER(outside)

: MARK

DRILL(Drill perpendicular.)

3 mm 5 mm DRILL BITS

FRONT BUMPER

20. While wearing eye protection, drill one pierced mark to 5 mm. Drill first with a 3 mm drill bit, then finish with a 5 mm drill bit. Remove any burrs.NOTE: Make sure to drill perpendicular to the front bumper.

10 of 16 AII02857-1

21. While wearing eye protection, cut off the front bumper along the scribe line with an air saw. Remove any burrs.

FRONT BUMPER

Cut off.

AIR SAW

CUTTING AREA

FRONT BUMPER

SCRIBE LINE

22. Repeat steps 18 through 21 on the right side of the front bumper.

23. With the help of an assistant, temporarily install the front bumper. Do not secure the left and right front inner fenders in this step.

FRONT BUMPER

4 (1605) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.

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24. Install the two snap fit clips to the left front bumper flare.

2 SNAP FIT CLIPS

LEFT FRONT BUMPER FLARE

25. Attach a piece of masking tape to the end of the adhesive backings as shown. Peel back the adhesive backings partway and temporarily attach them to the front surface of the left front bumper flare.

MASKING TAPE

Temporarily attach.

4 ADHESIVE BACKINGS(Peel.)

LEFT FRONT BUMPER FLARE

© 2016 American Honda Motor Co., Inc. – All Rights Reserved. AII02857-1

26. Using one alcohol swab, thoroughly clean the area where the left front bumper flare will attach.

FRONT BUMPER

ALCOHOL SWAB

Clean with an alcohol swab.

27. Install the left front bumper flare to the front bumper with the two snap fit clips.

LEFT FRONT BUMPER

LEFT FRONT BUMPER FLARE

2 SNAP FIT CLIPS

4 (1605) 11 of 16

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28. Pull back the left front inner fender. Secure the left front bumper flare to the front bumper with the four clips. NOTE: Do not push the clip too tightly, or it may deform the left front bumper flare. Adjust the clip, as necessary.

4 CLIPSLEFT FRONT BUMPER FLARE

WASHER

LEFT FRONT INNER FENDER(Pull back.)

5 x 14 mm SELF-TAPPING SCREW(supplied)

29. Secure the left front bumper flare to the front bumper with one washer and one 5 x 14 mm self-tapping screw.

12 of 16 AII02857-1

30. Secure the left front bumper flare to the front bumper with one 5 x 20 mm self-tapping screw and one self-tapping screw removed in step 2. Reinstall one self-tapping screw to the front bumper.

LEFT FRONT BUMPER FLARE

5 x 20 mm SELF-TAPPING SCREW(supplied)

2 SELF-TAPPING SCREWS

RUBBER MOLDING(Make sure it is not twisted or rolled under the flare.)

SECTION VIEW

LEFT FRONT BUMPER FLARE

FRONT BUMPER

31. While applying light pressure against the left front bumper flare, carefully remove the taped adhesive backings.

32. Using the palm of your hand, firmly press the left front bumper flare against the front bumper.

33. Repeat steps 24 through 32 on the right side of the vehicle to install the right front bumper flare.

4 (1605) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.

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34. Remove the seven self-tapping screws from the left rear wheel arch protector.

LEFT REAR WHEEL ARCH PROTECTOR

7 SELF-TAPPING SCREWS

35. Remove the left rear wheel arch protector.

LEFT REAR WHEEL ARCH PROTECTOR

RETAINING TAB

9 CLIPS

3 RETAINING TABS

© 2016 American Honda Motor Co., Inc. – All Rights Reserved. AII02857-1

36. Remove the nine clips from the left rear wheel arch protector.

LEFT REAR WHEEL ARCH PROTECTOR(Do not reuse.)

9 CLIPS

37. Install the nine clips removed in step 36 to the left rear fender flare.

LEFT REAR FENDER FLARE

9 CLIPS

4 (1605) 13 of 16

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38. Attach a piece of masking tape to the end of the adhesive backings as shown. Peel back the adhesive backings partway and temporarily attach them to the front surface of the left rear fender flare. Remove the remaining adhesive backings.

LEFT REAR FENDER FLARE

14 ADHESIVE BACKINGS(Peel.)

6 ADHESIVE BACKINGS(Remove.)

MASKING TAPE

Temporarily attach.

RIGHT REAR FENDER FLARE

15 ADHESIVE BACKINGS(Peel.)

4 ADHESIVE BACKINGS(Remove.)

MASKING TAPE

Temporarily attach.

14 of 16 AII02857-1

39. Using one alcohol swab, thoroughly clean the area where the left rear fender flare will attach.

LEFT REAR FENDER

Clean with an alcohol swab.

ALCOHOL SWAB

40. Install the left rear fender flare to the left rear fender.

RETAINING TAB

LEFT REAR FENDER FLARE

3 RETAINING TABS

9 CLIPS

4 (1605) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.

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41. Secure the left rear fender flare to the left rear fender with the five self-tapping screws removed in step 34.

14 ADHESIVE BACKING(Remove.)

LEFT REAR FENDER FLARE

5 SELF-TAPPING SCREWS

RUBBER MOLDING(Make sure it is not twisted or rolled under the flare.)

SECTION VIEW

LEFT REAR FENDER FLARE

REAR FENDER

42. While applying light pressure against the left rear fender flare, carefully remove the taped adhesive backings.

43. Using the palm of your hand, firmly press the left rear fender flare against the left rear fender.

© 2016 American Honda Motor Co., Inc. – All Rights Reserved. AII02857-1

44. Align the hook on the left rear bumper flare with the holder on the left rear fender flare, then slide the left rear bumper flare rearward into place.

LEFT REAR FENDER FLARE HOOK

LEFT REAR FENDER FLARE

LEFT REAR BUMPER FLARE

LEFT REAR BUMPER FLARE

FRONT

4 (1605) 15 of 16

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45. Secure the left rear bumper flare to the rear bumper with the two remaining self-tapping screws removed in step 34.

2 SELF-TAPPING SCREWS

LEFT REAR BUMPER FLARE

RUBBER MOLDING(Make sure it is not twisted or rolled under the flare.)

SECTION VIEW

LEFT REAR BUMPER FLARE

REAR BUMPER

46. Repeat steps 34 through 45 on the right side of the vehicle to install the right rear fender flare and the right rear bumper flare.

47. Install all removed parts except for the front bulkhead cover and the intake air tube.

48. Check that all wire harnesses are routed properly and all connectors are plugged in.

49. Connect the negative cable to the battery.50. Install the front bulkhead cover and the intake air

tube.51. Press and hold the audio unit power button for 2

seconds to restore the audio and navi (if equipped) system functions.

52. Set the clock on vehicles without navigation.53. If necessary, restore the systems back to normal

operation as described in the service information.

16 of 16 AII02857-1

MAINTENANCE

Removing the Rear Bumper

• If you remove the rear bumper, remove the left and right rear bumper flares to access the screws that fasten the rear bumper.

LEFT REAR FENDER FLARE

REAR BUMPER

LEFT REAR FENDER FLARE

SCREW

REAR BUMPER

4 (1605) © 2016 American Honda Motor Co., Inc. – All Rights Reserved.