installation guide - eleganza...

| 1

Installation guide

| 3

0. Index

00. Installation 4000. Instructions 51. Leg assembly and levelling 62. Assembly of low furniture units 73. Infils and Free standing panels 94. Montaje de desagües portafregaderos 125. Front Bar assembly ST Programme (without handle) 136. Tall units assembly with horizontal bar 167. Antaro drawer 178. Placement and extraction of shelves 249. Assembly of unmounted units 2510. Assembly of wall units 2611. Installation instructions for suspended units 2812. Canopy units installation 3413. Lift-system. Aventos HK-S 3514. Lift-system. Aventos HK 3815. Compass (hinge) for lift-up doors 4116. Lift-system. Aventos HS 4217. Lift-system. Aventos HF 4518. Lift-system. Aventos HK-XS 4919. Standard hinge/170º/155º 5220. BLUMOTION hinge 5621. Plinth 5822. Tools needed to install the kitchen 6023. Environmental information 6124. Cleaning your finished installation 62

| 4

00. Installation

We would like to thank you in advance for your care and attention in fitting this new Xey kitchen for our client.The story so far – Our client, who wanted to buy a kitchen, contacted the xey distributor and inquired regarding the purchase and fitting of a new kitchen. The distributor (with the client’s help) has designed a kitchen they like and which the client has been shown the following qualities:•Those of xey kitchens •Those of the company’s services, particularly the assembly.You are now the last link in the project, and it is you who will allow us all to make the client’s dreams come true. Ensuring all expectations are fully and finally met.To help you achieve this we have created this installation guide, which is based on all the feedback we have had from many fitters from around the world like yourself. Our aim is to help make the installation as straightforward as possible, so that our mutual client will have a perfect kitchen at the end of the installation.Once again we thank you, for your contribution towards achieving another satisfied client thus ensuring a good recommendation to friends and family.

Xey Technical ServiceIn order to continue to improve this guide; please feel free to send any suggestions you may have to

To the installer

| 5

000. Instructions

PreparationIf possible, store all the furniture elements in an adjacent room and unpack them.Remove the front pieces (doors, drawers, etc...) from the carcasses. This makes it easier to move them and also more comfortable to work when aligning, levelling, securing, etc... This will also protect the front pieces from knocks, scratches, etc...

Recommended method• Place the units, base and tall, beginning at the corner.• Adjust height, align and level up. Join the fur-niture units to each other and secure them to the wall (under the sink, oven/cooker, etc...)• Position the wall units above the base units, fit the wall supports and hang the wall units.• Adjust height, align and level up. Join the wall units to each other.• Adjust and fit the worktops in the correct po-sitions.

• Insert the hotplate, sink, etc... into the wor-ktop.• Fit the complements (cornices, light pelmets, plinths, etc...).• Fit the upstand base support and secure to the worktops.• Fit and secure (if required) the household appliances in the spaces.• Assemble and adjust the shelves, doors and drawers.•Clean and fix the brand logo to the light pel-met, extractor, etc..

| 6

E

P

S

B

Furniture legsThe legs are supplied with the furniture unit and are height-adjustable between 35/32in/ 423⁄32in and 347/64in/529⁄32in They are fixed to the underside of the unit by lugs or screws in the case of end units and others.

Insert and lock the legs P into the bases B.

Insert and secure the bases S to the underside using sunk lugs and locking them through the encrusted pins E.

1. Leg assembly and levelling

Level

| 7

335⁄64 in for plinth of 35/32 in496/64 in for plinth of 347/64 in

2. Assembly of low furniture units

Place the furniture, always beginning at the corner and adjust the legs height.lign, level and hold them against each other using halberd with protectors.

Level

| 8

Drill in the least visible places and secure adjacent furniture units with 20 x 30 mm p/b/h screws.If necessary, secure to the side wall with screw sheathes and 21 x 35 mm p/p/h screws.

For low sinks and ovens, secure to the back wall with screw sheaths and 21 x 35 mm c/p/p screws.

| 9

3. Infils and Free standing panels

Common designThey are placed in line (flush) with the front of the carcase side.

Adjust and line-up flush with the carcase. Secure with 20 x 30 mm p/p/h screws from inside the adjacent furniture unit and in the least visible area.

Fit flush with the carcase using 20 x 30 mm p/p/h screws from inside both furniture units and in the least visible areas.

There are 2 types of Infils

| 10

Door designItem s delivered with infil, in order to make su-pport and close.Adjust, fit and together with to make (wall units). Fix it using 20 x 30 mm p/p/h screws, from the inside of the adjacent unit at a non visible area.

Use item to make. Fix it to infil and assemble as before.

Infil includes pieces making a frame that is also used to align the adjacent carcasses.To assemble, fix from the inside of the adjacent units with 20 x 30 mm p/p/h screws.

| 11

Free standing panelsFix to the underside of the worktop with angle brackets and screws.In the case of a fridge with wall unit above, also secure from inside the furniture unit.

| 12

61/2”

77/8”

3117/32”

3543/64”

91/4”

1919/64”

21/8”

311/32”

49/64”

1919/64”21/8”

311/32”

529/32”

77/8”

941/64”

363/16”

3241/64”

35/32”

4. Installation of drains for sink units

| 13

1

30”, 36”, 42”, 48”

5. Bars Assembly - Ranges without handle

Fit the bars (metal profiles) cut to size in the space provided for them. Place the holding piece in the rear groove of the bar and slot in, turning 90º, slide towards the side of the furniture unit.

Secure with screws.

| 14

2

Chamfered joints. Before securing the front bar with the metal holding pieces, fit the caps to the ends of the bar.

| 15

3

Clip

Use the self adhesive side covers to finish the exposed ends.

Tall units assembly with horizontal bar

| 16

6. Montaje columnas con barra horizontal

Detail A

Detail A

| 17

7. Antaro drawer

Placement of drawer front support to the front.

Assembly1

| 18

2 Joint of bottom drawer to the drawer front.

| 19

Clip

3 Placement of drawer front

| 20

4

5

Extraction of drawer front

Adjustment

Side adjustment

| 21

Clip

6 Decoration placement

Height adjustment

| 22

7 Rod placement of deep drawers

Front assembly

Rear assembly

Decoration placement

| 23

8

9 Drawer uncoupling

Drawer coupling


| 24

Clip

8. Placement and extraction of shelves

Only for transport

Wood shelves

Glass shelves

| 25

9. Assembly of unmounted units

| 26

Ø 5,5x60Ø 5,5x60

Ø 5,5x60

10. Assembly of wall units

Screw anchor Ø 8Screw anchor Ø 8

Screw anchor Ø 8

| 27

Long hanger support

Make a cut

| 28

L

H

35/32”

35/32”

11. Installation instructions for suspended units

Piece 3

Prior to the furniture installation, it is recommended to check the strength of the wall to ensure it will support the weight of the unit.

In the case of plaster walls or similar, it is recommended to strengthen the area of the wall where the brackets fastening systems will be set (see Figure 1), depending on the different heights of the suspended unit.

Variable

Variable

wood reinforcement

Pieza 2

Pieza 1

Figure 1

H= Undercounter heightL = Furniture width -33/8”

Piece 1 Piece 2

| 29

27/1

6”13

11/3

2”

27/1

6”18

37/6

4”

27/1

6”23

55/6

4”

Height 1525/32”

Height 2919/64”

Height 211/32”

Piece2

27/1

6”

2461

/64”

27/1

6”

Height 221/8”

Height 2713/32”13

11/3

2”27

/16”

1911

/16”Height

1525/32”

Figure 2

Suspended base units

Suspended base units ST / SI

Approach the wall unit by introducing brackets at the rear of the unit in its upper part (part 3) in the upper mountings fixed to the wall (part 1).

Place the supports (part 1) on the wall according to scheme 2.Consider the different orientation of the upper supports (Part1) as shown.The lower support (part 2) is placed at the corresponding height, according to the scheme, leaving enough slack to be able to introduce the unit thereafter.

Piece 1Piece 3

Piece 2

| 30

5

±05/8

±05/8

Using the screwdriver, turn the screw 90 ° according to the scheme to block the unit in place.

Using the screwdriver, turn the screw to adjust the unit to the wall.

wall

unit

| 31

6

±025/64”

±025/64”

Lower part of the unit

Side unit

Vertical adjustmentFront adjustment

Set the lower support wall, part 2, to the vertical adjusting it to the unit base and to the horizontal so that the side of the unit is suppor-ted on the support.

| 32

063/64”

045/64”

Depth adjustment

Height adjustament


| 33

Ø 4,5x30

131/32” 131/32”

09/32”

11/16”11/16”

223/64”

Dimensions detail. Gusset 1 and 3. Dimensions in inches

Dimensions detail. Gusset 2. Dimensions in inches

Level wall units

| 34

12. Canopy units installation

All hood units not as tall as standard wall units leave a section of the adjacent unit exposed; this section must be protected against the effects of fire, fat, smoke, etc.

For this purpose, all hood units ordered with op-tion K are supplied with adhesive metal plates to fit on the exposed sides of adjacent units. These plates are made of stainless steel .

Side-cover sets 8859, 8861, 8862 and 8865, depending on the height of the units, need to be used on furniture layouts like those shown in drawing 4.

| 35

Clip

1

2

13. Lift-system. Aventos Hk-S

RIsk oF InjuRy by spRIng-LoADED LEvER ARM!

WaRnIng!!

Attach the door using the CLIP mechanism to the arm assembly.

Carefully remove the transport tab.

Removing transport tab.

Door assembly

| 36

3

Height adjustment±05/64”

Side adjustment±05/64”

Angle adjustment±05/64”

Adjustable openingUse a screw gun and a #2 x 2 POZI driver bit to adjust the lift mechanism to the desired tension (door weight balanced).

Adjustment options

| 37

5 6

Clip

Clip

Angle restriction clips Attaching cover caps

| 38

1

2

Clip

Attach the door using the CLIP mechanism to the arm assembly.

Removing transport tab.

Carefully remove the transport tab.

14. Lift-system. Aventos Hk


WaRnIng!!

Door assembly

| 39

3


Side adjustmen±05/64”


Adjustable openingUse a screw gun and a #2 x 2 POZI driver bit to adjust the lift mechanism to the desired tension (door weight balanced).

Adjustment options

| 40

4

5

Clip

Angle restriction clips

Attaching cover caps

| 41

-+

1

Fix the corresponding brackets onto the side and front.

Insert the compass (hinge) onto the bolts of each bracket.

The compass should be fitted as shown in the picture.

If necessary, the closing pressure may be adjusted using the screw on the compass centre.

15. Compass (hinge) for lift-up doors

Assembly

| 42

1

2

Clip

16. Lift-system. Aventos HS

Pull off the door from the stays with a screwdriver pressing the support clip.

Stabilizing bar

Door assembly

Removal

| 43

3


Side adjustment±05/64”Angulo adjustment

±05/64”

Adjustable openingAdjust the lift-up mechanism with a power drill, so that the door is held in the opening position. Use a screw gun and a #2 x 2 POZI driver bit to adjust the lift mechanism to the desired tension (door weight ba-lanced).

Adjustment options

| 44

4

Clip

RIsk oF InjuRy by aRm assembly!

Do not push aRm assembly DoWn aRm DoWn

Attaching cover caps

WaRnIng!!

| 45

Do not push telescopIc aRm DoWn

1Cast off the crowbar on the lower door.

Cast off the hinges joining both doors.

Cast off the hinges of the upper door.

To cast off the crowbar, please press as shown in the drawing.

Do not push telescopIc aRm DoWn

17. Lift-system. Aventos hF

WaRnIng!!

| 46

2

ClipClip

Both doors are joined with the same system.

The crowbar is fixed onto the mechanism

by means of “Clip”.

Assembly

The upper door is fixed onto the unit by means of “clip” hinges.

The lower door is fixed onto the crowbar by means of the side supports.

| 47

3

Angle adjustment+01/8” / -05/64”

Side adjustment ±05/64”


Lift mechanism tension adjustmentClose and flush doors to cabinet. Open and close door to test closing force.Use a screw gun and a #2x2 POZI driver bit to adjust the lift mechanism to the desired tension. Test door again and repeat until desired function is achieved. Tension adjustment should be the same on both lift mechanisms.

Adjustament options

Adjust each top door hinge and mounting plate to properly align the top door to the cabinet.

| 48

4

Height adjustment+01/16” -01/8”

Side adjustment ±05/64”


Adjust each bottom door hinge and mounting plate to properly align doors to the cabinet and to the top door.

Angle restriction clips

| 49

1

18. Lift-system. Aventos Hk-XS

Removal


WaRnIng!!

| 50

Clip

Clip

2 Assembly

Attach the lift mechanism to cabinet mounting plate

Attach lift mechanism to door

Attach door to the cabinet

| 51

3

Height adjustment+01/16” / -01/8”



Adjustment options

Adjusting the lift mechanism

| 52

+

-

1 2

3

4

+-

-+


Depth adjustment+01/8”/ -05/64”


Remove door

Angle restriction clip

Adjustament options

Attach door

Clip

19. Standard hinge/170º/155º

| 53

4


Switch off

Switch on

| 54

5 Cover caps

RemovalAssembly

| 55

2

+

-

+-

-+


Depth adjustment+01/8”/ -05/64”


Assembly

| 56

1

2

Assembly

Angle restriction clip

20. blumotIon hinge

| 57

3

4

Assembly Blumotion

Removal Blumotion

| 58

1

21. Plinth

Plinth is supplied with clips, supports and screws. For aluminium style, clips only.

Prepare all the pieces, cut to straight lengths. If the piece has an internal/external corner pie-ce at 90º or 135º take this into account when cutting.

Line up against the unit legs and mark their position on the plinth pieces. Fit the supports to the necessary points, secured with screws. Insert the clips and join to the legs by pushing in place.

| 60

• 8” adjustable spanner• Set of fixed flat spanners (sizes 6 to 22)• Set of fixed tube spanners (sizes 6 to 13)• Set of Allan keys• Set of 10 – 20 and 28 mm chisels.• 12 mm medium-fine flat file• Medium-fine rasp (medium stem)• Span-saw• Bow saw for iron• Manual brus• Silicon gun• Tin of white glue• Tin of contact glue• Sand paper, rags for finishing and cleaning• Folding ladder (aluminium)

Indispensable electric tools• Electric drill (with hammer)• Battery screwdriver with charger• Coping saw with blades for wood, chip board, aluminium, stainless steel, etc.

Recommended electric tools• Disc saw (mitering)• Blades for disc saw• Electric brush• Electric iron

Required• Tool box• 5 m flexible tape measure (2.5 cm wide)• Propelling pencil, felt-tip pen• Metal marker• Portable light• 10 m extension cable• 25 m extension cable• 3 or 4 way extension socket• 150 cm spirit level• 30 cm spirit level• Electrician’s scissors/snips• Spatula• Cleaning brush• Flat paintbrush• Knife (cutter)• Hole punch• Hammer• Rubber mallet• Short screwdriver• Screwdriver with exchangeable tip• Pozidrive tips• Stainless steel drill bits (Ø 2 to 12 mm.)• Drill bits for metal/stone (Ø6, 8 and 10 mm.)• Drill Bit for countersinking• Drill bit for Ø 35 mm hinge plate.• 30 cm angle plate. (90º)• T square• 2 ‘D’ Clamps• Chisel• Universal pliers• Universal clippers• Socket set

22. Tools needed to install the kitchen

| 61

23. Environmental information

From an environmental point of view, it’s important to meet the legal commitment acquired by all regarding the proper management of packaging and packaging waste entering the market. For a proper environmental management we recommend that during the installation and assembly process, to reuse the components as much as possible.The originated waste must be sorted to allow the reuse, recycling and other forms of valuation in order to avoid or reduce their disposal.Some of the waste is disposed through a selective collection done by the municipalities with different containers:Blue container for cardboard and paper.Yellow container for plastic (strapps, packaging waste), plastic containers of glue residue, silicone, lacquer,...Green container for glass and crystal.For certain waste like electrical material, batteries, metal, granite, ferrostone,... as well as bulky waste must be moved periodically to recycling points in order to be correctly managed.According to these premises, retail and distribution points must be aware of the great involvement they have, to secure the habit of recovery and recycling of waste generated in the installation process.

| 62

24. Cleaning your finished installation

Cleaning your finished installationOnce you have finished the installation, ensure you clear away the packaging, surplus material, off-cuts, sawdust, etc.... and clean and dry all items with a clean brush (hinges, drawers etc...).For front pieces with protection, remove the adhesive sheet. Any marks or prints can be cleaned with a slightly damp cloth, using soapy water containing no abrasive element.

ImportantThe installer is responsible for the installation.Use the screws and raw plugs referred to for any elements that are attached to the wall.

For hard walls (concrete, stone, brick, etc..).

For hard walls (fibre plates, plaster, etc...).

Items installed with silicone should be allowed to dry for 24 hours.

| 64GRUPO MOBILIARIO DEL UROLA, SL Bº Oikia s/n 20750 Zumaia (Gipuzkoa) Tel.: +34 943 865 010 www.xey.com

installation guide - eleganza...

Documents