installation instructions and homeowner’s manual · homeowner’s manual models: cond-ocd-09...

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INSTALLATION INSTRUCTIONS AND HOMEOWNER’S MANUAL Models: COND-OCD-09 COND-OCD-12 COND-OCD-18 COND-OCD-24 COND-OCD-30 COND-OCD-36 INSTALLER / SERVICE TECHNICIAN: Use the information in this manual for the installation / servicing and keep the document near the furnace for future reference. Communication wire connected between the indoor and outdoor units must be rated for at least 120VAC, they are protected by the outdoor unit breaker and must be sized appropriatly. Do not install any metering device on the indoor coil. The expension valve is located in the outdoor unit. If a metering device is already installed in the indoor coil, it must be removed. Both refrigerant lines must be separately insulated in order to avoid condensation and to ensure proper efficiency. COND-OCD -09 -12 -18 -24 -30 -36 Liquid line dia (In) 1/4 1/4 1/4 1/4 1/4 1/4 Gas line dia (In) 3/8 1/2 5/8 5/8 5/8 5/8 HOMEOWNER: Please keep this manual near the furnace for future reference. CAUTION: Do not tamper with the unit or its controls. Call a qualified service technician. Manufactured by: Dettson Industries Inc. Sherbrooke, Qc, Canada www.dettson.com Printed in Canada on 2020-05-08 X40257 Rev.A 100% recycled paper

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Page 1: INSTALLATION INSTRUCTIONS AND HOMEOWNER’S MANUAL · HOMEOWNER’S MANUAL Models: COND-OCD-09 COND-OCD-12 COND-OCD-18 COND-OCD-24 COND-OCD-30 COND-OCD-36 INSTALLER / SERVICE TECHNICIAN:

INSTALLATION INSTRUCTIONS ANDHOMEOWNER’S MANUAL

Models:COND-OCD-09COND-OCD-12COND-OCD-18COND-OCD-24COND-OCD-30COND-OCD-36

INSTALLER / SERVICE TECHNICIAN:

Use the information in this manual for the installation / servicing and keep the document near the furnacefor future reference.

Communication wire connected between the indoor and outdoor units must be rated for at least 120VAC,they are protected by the outdoor unit breaker and must be sized appropriatly.

Do not install any metering device on the indoor coil. The expension valve is located in the outdoor unit.If a metering device is already installed in the indoor coil, it must be removed.

Both refrigerant lines must be separately insulated in order to avoid condensation and to ensure properefficiency.

COND-OCD -09 -12 -18 -24 -30 -36

Liquid line dia (In) 1/4 1/4 1/4 1/4 1/4 1/4

Gas line dia (In) 3/8 1/2 5/8 5/8 5/8 5/8

HOMEOWNER:

Please keep this manual near the furnace for future reference.

CAUTION:

Do not tamper with the unit or its controls. Call a qualified service technician.

Manufactured by:Dettson Industries Inc.

Sherbrooke, Qc, Canadawww.dettson.com

Printed in Canada on 2020-05-08 X40257 Rev.A100% recycled paper

Page 2: INSTALLATION INSTRUCTIONS AND HOMEOWNER’S MANUAL · HOMEOWNER’S MANUAL Models: COND-OCD-09 COND-OCD-12 COND-OCD-18 COND-OCD-24 COND-OCD-30 COND-OCD-36 INSTALLER / SERVICE TECHNICIAN:

Table of Contents

1 SAFETY 3

1.1 Warning . . . . . . . . . . . . . . . . . . . . . . . . . 3

1.2 Caution. . . . . . . . . . . . . . . . . . . . . . . . . . 3

2 Specifications 4

3 Installation 5

3.1 Notices . . . . . . . . . . . . . . . . . . . . . . . . . . 5

3.2 Installation Site . . . . . . . . . . . . . . . . . . . . 5

3.3 Safety Precautions for Electric Appliances. 5

3.4 Clearances . . . . . . . . . . . . . . . . . . . . . . . 6

3.5 Indoor Coil . . . . . . . . . . . . . . . . . . . . . . . 6

3.6 Interface Board (K03081) . . . . . . . . . . . . . 6

3.7 Outdoor Unit . . . . . . . . . . . . . . . . . . . . . . 7

3.8 Connection Pipes . . . . . . . . . . . . . . . . . . 8

3.9 Operation Test. . . . . . . . . . . . . . . . . . . . . 8

4 Troubleshooting 9

4.1 Interface Board . . . . . . . . . . . . . . . . . . . . 9

4.2 Outdoor Unit Error Codes . . . . . . . . . . . . 10

5 Commissioning Checklist 11

6 Replacement Parts 12

List of Figures

Figure 1: Installation and Clearances . . . . . 6Figure 2: Winting Interface Board to ODU . . 7Figure 3: Indoor Coil Sensor Location . . . . 7Figure 4: Tube Tightening . . . . . . . . . . . 8

Figure 5: Interface Board . . . . . . . . . . . . 9

Figure 6: ODU Serial Number Location . . . . 11

Figure 7: Exploded View 9k and 12k . . . . . 12Figure 8: Exploded View 18k and 24k . . . . . 14Figure 9: Exploded View 30k and 36k . . . . . 16

List of Tables

Table 1: Outdoor Unit Specifications . . . . . 4

Table 3: Checklist After Installation . . . . . . 8Table 2: Tubing Torque Tightening . . . . . . 8

Table 4: Interface Board Display . . . . . . . 9Table 5: Outdoor Unit Error Codes . . . . . . 10

Table 6: Parts List 9k and 12k . . . . . . . . . 13Table 7: Parts List 18k and 24k . . . . . . . . 15Table 8: Parts List 30k and 36k . . . . . . . . 17

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1 SAFETYInstalling, starting up, and servicing air conditionercan be hazardous due to system pressure, electricalcomponents, and equipment location, etc.

Only trained, qualified installers and service personnelare allowed to install, start-up, and service thisequipment.

When handling the equipment, observe precautions inthe manual and on tags, stickers on the equipment.Follow all safety codes. Wear safety glasses and workwith gloves. Keep quenching cloth and fire extinguishernearby when brazing.

Read the instructions thoroughly and follow all warningsor cautions in literature and attached to the unit. Alwaysfollow building codes and current edition of national aswell as local electrical codes.

Recognize the following safety information: Warning:Incorrect handling could result in personal injury or deathCaution: Incorrect handling may result in minor injury, ordamage to product or property

Recognize the following safety information:

Warning: Incorrect handling could result in personalinjury or death.

Caution: Incorrect handling may result in minorinjury, or damage to product or property.

1.1 Warning

WARNINGAll electric work must be performed by a licensedtechnician according to local regulations and theinstructions given in this manual.

• Before installing, modifying, or servicing thesystem, the main electrical disconnect switch mustbe in the OFF position. There may be more than 1disconnect switch. Lock out and tag switches witha suitable warning label;

• Never supply power to the unit unless all wiring andtubing are completed, connected and checked;

• This system contains dangerous electrical voltage.Incorrect connection or inadequate grounding cancause personal injury or death. Stick to the wiringdiagram and all the instructions when wiring;

• Have the unit adequately grounded in accordancewith the local electric codes;

• Have all wiring connected tightly. Loose con-nections may lead to overheating and a possiblefire hazard. All installation or repair work shallbe performed by your dealer or a specializedsubcontractor as there is the risk of fire, electricshock, explosion or injury.

• Make sure the outdoor unit is installed on a stable,level surface with no accumulation of snow, leaves,or trash beside;

• Avoid contact between refrigerant and fire as itgenerates poisonous gas;

• Apply specified refrigerant only. Never have itmixed with any other refrigerant. Never have airremain in the refrigerant lines as it may lead torupture and other hazards;

• Make sure no refrigerant gas is leaking out wheninstallation is completed;

• Should there be refrigerant leakage, the densityof refrigerant in the air shall in no way exceed itslimited value, or it may lead to explosion;

• Keep your fingers and clothing away from anymoving parts;

• Clear the site after installation. Make sure noforeign objects are left in the unit;

• Always ensure effective grounding of the unit.

1.2 Caution

CAUTION• Never install the unit in a place where a combustible

gas might leak, it may lead to fire or explosion;

• Provide a ground fault interrupter (GFI) when it isinstalled in a wet environment;

• Never wash the unit with water

• Handle unit transportation with care. The unitshould not be carried by only one person if it is morethan 20 kg;

• Never touch the heat exchanger fins with barehands;

• Never touch the compressor or refrigerant pipingwithout wearing gloves;

• Make sure that the air handler filter is clean;

• Should any emergency occur, stop the unit anddisconnect the power immediately;

• Properly insulate ALL refrigerant tubing fromoutdoor units to the interior cooling coil to preventcondensation.

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2 SpecificationsTable 1 – Outdoor Unit Specifications

Model COND-OCD-09 COND-OCD-12 COND-OCD-18 COND-OCD-24 COND-OCD-30 COND-OCD-36

Power Supply 208/230 VAC, 60 Hz, 1 phase

Cooling Capacity (min-max) BTU/h 9000 (3100-9600) 12000 (3100-13000)18000 (6800-20000)22000 (6824-27296) 28000 (9490-30030) 33600 (7400-36000)

Heating Capacity (min-max) BTU/h 11000 (1911-12000)13000 (2400-14000)19800 (7340-23500)23000 (6824-30708)28400 (10000-32990)34600 (14980-36000)

Cooling Input (min-max) W 630 (160-1300) 960 (200-1350) 1435 (450-2150) 1830 (450-3000) 2750 4100

Heating Input (min-max) W 1020 (160-1350) 1100 (400-1400) 1730 (580-2600) 2000 (450-3000) 2800 3800

Rated Input W 1350 1400 2600 3000 4000 4300

Rated Current A 6.0 6.3 12.5 14.5 17.5 20

MCA A 9 9 16 20 20 24

MOCP A 15 15 25 30 30 40

EER BTU/h/W 14.0 12.5 12.5 12.5 10.3 8.2

COP W/W 3.16 3.46 3.35 3.37 3.00 2.70

SEER 23 22 20 20 18 18

HSPF 10.5 10.1 10.0 10.0 9.0 9.0

Compressor Type Swing Swing Rotary Rotary Rotary Rotary

Compressor LRA A - - 25 25 40 67

Compressor RLA A 4.00 4.00 12.08 11.50 13.50 13.50

Compressor Power Input W 845 845 1440 2550 2450 3010

Fan Motor RLA A - 0.36 0.49 0.65 0.45 0.89

Fan Motor Power W 30 30 60 92 120 170

Air Flow Volume CFM 1059 1177 3200 4000 2354 2589

Throttling Method Electronic expansion valve

Cooling Amb. Temp. °F 0 - 115

Heating Amb. Temp. °F -4 - 75

Sound Pressure Level dB(A) 53 54 55 59 62 65

Unit Dimension (W x H x D) in 33.4 x 21.3 x 12.6 33.4 x 23.3 x 12.6 37.6 x 27.6 x 15.6 38.6 x 31.1 x 16.8 39.5 x 31.1 x 14.6 39.5 x 31.1 x 14.6

Net Weight lb 78 86 106 142 154 161

Refrigerant R410A

Refrigerant Charge oz 45.9 47.6 56.44 81.1 84.66 91.71

Additional Charge oz/ft 0.2 0.2 0.2 0.5 0.5 0.2

Pipe Length ft 24.6 24.6 24.6 24.6 24.6 24.6

Pipe Max Length ft 49 66 82 82 98 98

Pipe Max Height ft 33 33 33 33 33 33

Pipe Diameter See cover page

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3 Installation

3.1 Notices

CAUTION1. This unit must be installed only by authorized

qualified technicians according to local and/orgovernment regulations and in compliance with thismanual;

2. Warning: before obtaining access to terminals, allsupply circuits must be disconnected;

3. The temperature of refrigerant line will be high;please keep the interconnection cable away fromthe copper tube.

3.2 Installation SiteProper installation site is vital for correct and efficientoperation of the unit. Avoid the following sites where:

• Strong heat sources, vapours, flammable gas orvolatile liquids are emitted;

• High-frequency electro-magnetic waves are gene-rated by radio equipment, welders and medicalequipment;

• Salt-laden air prevails (such as close to coastalareas);

• The air is contaminated with industrial vapours andoils;

• The air contains sulphuric gases such as in hotspring zones;

• Corrosion or poor air quality exists.

For the outdoor unit:

• Select a site where there is sufficient ventilation;

• Select a site where there is no obstructionsblocking the inlet and outlet;

• The site should be able to withstand the full weightand vibration;

• Select a dry place, and do not expose the unit todirect sunlight nor strong winds;

• Make sure that the outdoor unit is installed inaccordance with the installation instructions, and isconvenient for maintenance and repair;

• The maximum pipe height and lenght must complywith unit specifications (table 1).

3.3 Safety Precautions for ElectricAppliances

1. A dedicated power supply circuit should be used inaccordance with local electrical safety regulations;

2. The unit should be reliably grounded and con-nected to an exclusive ground device by theprofessionals;

3. The circuit breaker must have the functions ofmagnetic dripping and heat dripping to preventshort circuit and overload;

4. The minimum distance between the unit andcombustive surface is 4,9 ft.(1.4935 m);

5. The appliance shall be installed in accordance withnational wiring regulations:

6. An all-pole disconnection switch with a contactseparation of at least 0.1 inch in all poles shouldbe connected in fixed wiring.

Grounding1. Please ensure that the unit is reliably grounded;

2. The yellow-green wire in the outdoor unit is thegrounding wire which cannot be used for the otherpurposes. Improper grounding may cause electricshock;

3. The ground must have reliable terminal. Please donot connect wire with the following: water pipe, gaspipe, sewer pipe, or other place that professionalpersonnel consider is unreliable.

4. The model and rated values of fuses should accordwith the silk print on fuse cover or related PCB.

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3.4 Clearances

Figure 1 – Installation and Clearances

3.5 Indoor CoilCheck the coil for shipping damage and verify thecontents of the box containing the evaporator coil. If youshould find damage, immediately contact the last carrier.Coils are shipped with a 10 psi dry air holding charge.Puncture rubber plug on suction line to release chargebefore removing plugs. The absence of pressure doesnot verify a leak. Check the coil for leaks before installingor returning it to your wholesaler.

Coil should be level, or pitched slightly toward the drainconnection. Airflow face velocity above 350 ft/min is notrecommended for downflow or counterflow applicationsdue to potential water blow-off.

For an installation with a Chinook, position the coil on thesupply outlet of the furnace using sheet metal screws.Drain pans are made of a polymer that can withstandtemperatures up to 232°C (450°F). Maintain a minimumof 3” clearance over the heat exchanger.

For an installation with a Supreme, position the coil onthe return outlet of the furnace.

A splashguard is included for horizontal installations(multiposition colis). In downflow and counter flowconfigurations, aluminum foil tape must be applied to sealthe top edge of the insulation to the cabinet.

Do not install any metering device on the indoor coil.The expension valve is located in the outdoor unit.If a metering device is already installed in the indoorcoil, it must be removed.

Condensate DrainCoils are equipped with multiple drain connections.Determine the drain connections to be used and note the

difference between the primary (green) and secondary(red) openings. Drain plugs are provided for all openings;remove and discard the appropriate plugs with ½” driveratchet and verify that remaining plugs are tight (2.5 ft-lbs). Attach drain line to pan with ¾” male pipe threadPVC fittings. Hand tight is adequate – do not overtighten and do not reduce drain line size.

Route drain line(s) line so they will not be exposedto freezing temperatures and do not interfere withaccessibility to the coil, air handling system or filter. Thedrain should be pitched downward 1” per 10’ with a 2”trap as close to the coil as possible. If line makes asecond trap, or has an extended run before termination,a vent tee should be installed after the trap closest to thepan.

If the coil is located in or above a living space wheredamage may occur from condensate overflow, a separate¾” drain must be provided from the secondary drainconnection. Run this drain to a place in compliance withlocal installation codes where it will be noticed when unitis operational. Condensate flowing from the secondarydrain indicates a plugged primary drain. Prime the trapwith water. Test line for leaks. Test water flow with unit inoperation. An auxiliary drain pan should also be installedunder the unit as specified by most local building codes.

3.6 Interface Board (K03081)

Installation of the interface card is made easy on theDettson’s Chinook and Supreme furnaces. Installationport has been designed on these furnaces. Refer to theinstallation instructions provided with the interface board

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for installation location and thermostat wiring. Wire to theoutdoor unit as shown in the figure.

Figure 2 – Winting Interface Board to ODU

Communication wire connected between the indoorand outdoor units must be rated for at least 120VAC,they are protected by the outdoor unit breaker andmust be sized appropriatly.

Coil SensorWith the interface board kit comes a coil sensor. It mustbe properly installed.

1. Attach the provided temperature sensor to theevaporator coil as shown;

2. Get the wire through the refrigerant line opening;

3. Cut the wire and skin the conductors. Add wirelength if necessary;

4. Connect the two conductors to T1 and TC on theinterface card. The polarity is not important.

Figure 3 – Indoor Coil Sensor Location

3.7 Outdoor Unit

Electrical Wiring

1. Remove the handle on the right side plate ofoutdoor unit;

2. Remove cord anchor. Connect and fasten powerconnection cord to the terminal board;

3. Secure the power connection cord cord anchor;

4. Make sure the wires have been fastened properly.

NOTE: Incorrect wiring may cause malfunction.

L1 and L2 must be connected to the 208/230VAC powersupply. The unit must be properly grounded via theground terminal.

After the wires have been fastened, ensure there is freespace between the connection and fastening places onthe main wire.

Air Purging and Leakage Test

1. Connect charging hose of manifold valve to chargeend of low pressure valve (both high/low must betightly shut);

2. Connect joint of charging hose to vacuum pump;

3. Fully open the handle of Lo manifold valve;

4. Open the vacuum pump for vacuumization. At thebeginning, slightly loosen joint nut of low pressurevalve to check if there is air entering. Then, tightenthe nut;

5. Keep evacuating for more than 15 min. and makesure the reading of multi-meter is -100 kPa(-76cmHg);

6. Fully open high/low pressure valves;

7. Remove charging hose from charging end of lowpressure valve;

8. Tighten bonnet of low pressure valve.

Condensate Drainage

During heating operation, the condensate and defrostingwater should be drained through the drain hose. Installthe outdoor drain connector in a φ 0.98 in hole on thebase plate, and attach the drain hose to the connector sothat the waste water formed in the outdoor unit can bedrained. The hole φ 0.98 in must be plugged. Whetherto plug other holes or not will be determined by thetechnician.

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Table 3 – Checklist After Installation

Items to be checked Possible malfunctionHas the unit been fixed firmly? The unit may drop, shake or emit noiseHas the refrigerant leakage test been performed? It may cause insufficient cooling (heating)Is thermal insulation sufficient? It may cause condensationIs water drainage satisfactory? It may cause water leakageIs the voltage in accordance with the rated voltage It may cause electric malfunction or damage the unitmarked on the nameplate?Is the electric wiring or piping connection installed It may cause electric malfunction or damage partscorrectly and securely?Has the unit been securely grounded? It may cause electrical leakageIs the inlet or outlet blocked? It may cause insufficient cooling (heating)Have the refrigerant charge and the length The refrigerant charge is not accurateof connection pipes and been recorded?

3.8 Connection Pipes

Align the center of the pipe flare with the relevantvalve. Screw in the flare nut by hand and then tightenthe nut with spanner and torque wrench following thespecifications.

Both refrigerant lines must be separately insulatedin order to avoid condensation and to ensure properefficiency.

Table 2 – Tubing Torque Tightening

Hex Nut Diameter Tightening Torque (N·m)

φ6 15-20

φ9.52 30-40

φ12 45-55

φ16 60-65

φ19 70-75

Figure 4 – Tube Tightening

3.9 Operation TestBefore operation test

1. Do not switch on power before installation iscompletely finished;

2. Electric wiring must be connected correctly andsecurely;

3. Cut-off valves of the connection pipes should beopened;

4. All the impurities such as scraps and thrums mustbe cleared from the unit.

Operation test methodSwitch on power and call for heating or cooling onthermostat to check whether the operation is normal ornot.

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4 Troubleshooting4.1 Interface Board

Figure 5 – Interface Board

Table 4 – Interface Board Display

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4.2 Outdoor Unit Error CodesTable 5 – Outdoor Unit Error Codes

9k, 12k, 30k, 36k 18k, 24k

# MalfunctionLED Flashes LED Status

Status CausesYellow Red Green

D40 D41 D42 D43D5 D6 D16 D30

1 High pressure protection - B B B Unit stops Poor exchange (blockage), ambiant temperature toohigh, too much refrigerant

2 Anti-freeze protection 3 ON - ON - ODU stops in cooling Poor air exchange (IDU), abnormal fan speed, dirtyevaporator

3 Lack of refrigerant 9 Unit stops Lack of refrigerant, bad evaporator sensor, unit plugged4 High discharge temp. 7 ON - ON B Unit stops Poor exchange, blocked capillary, ambiant temperature

too high, component malfunction5 Overcurrent protection 5 - ON B - Unit stops Unstable power supply, dirty evaporator6 Communication error ON* F - - - B Unit stops Wrong connections7 High temp. protection 6 ON - ON ON Unit stops Poor exchange, ambiant temperature too high8 EEPROM error 11 - - - ON Unit stops Defective ODU control board9 Gathering refrigerant 17 Forced cooling Normal cooling mode

10 Ambient sensor error 6 - - B ON Unit stops Damaged or disconnected sensor11 Condensor sensor error 5 - - B - Unit stops Damaged or disconnected sensor12 Discharge sensor error 7 - - B B Unit stops Damaged or disconnected sensor13 Frequency limit (overload) 3 ON - B B Decreased frequency Poor exchange, ambiant temperature too high14 Frequency limit (overcurrent) 1 ON ON - ON Decreased frequency Low input voltage, overload, high system pressure15 Frequency limit (discharge) 2 ON ON - - Decreased frequency Overload, high temperature, lack of refrigerant,

defective EXV16 Frequnecy limit (anti-freeze) 4 Decreased frequency Poor indoor exchange, fan running too slowly17 DC bus high voltage 13 - ON - B Unit stops Supply voltage too high, board malfunction18 DC bus voltage low 12 - ON ON - Unit stops Supply voltage too low, board malfunction19 Overload protection 8 - B B - Unit stops OVC-COMP wiring loose, lack of refrigerant, capilary

blockage, defective EXV, ambiant temperature too high,poor exchange

20 Abnormal system 6 Unit stops Overload protection, condenser temp. too high, ambianttemp. too high, poor exchange

21 IPM protection 4 ON - ON ON Unit stops Error should disappear on its own, or after a powercycle, or defective board

22 Module temp. too high 1023 PFC protection 14 - ON B B Unit stops Bad reactor wiring (L), damaged capacitor24 Compressor desynchronizing - B ON B Unit stops IPM protection, overcurrent25 ODU Fan motor failure 14 Unit stops Motor malfunction, fan blocked, motor disconnected26 Power protection 9 3-minute cycles Abnormal power supply voltage27 Frequency limit (power) 1328 Compressor running 129 Temperature reached 830 Frequency limit (temperature) 1131 Normal communication 132 Defrosting 2 In heating mode NormalF: Fixed on or offB: Blinking* For 30k and 36k units only

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5 Commissioning ChecklistIndoor Unit: ______________ s/n#: ______________Outdoor Unit: ______________ s/n#: ______________

� Filter is clean� Line length: ________ ft Line height: ________ ft� Temp sensor position at mid-height on A-coil� A-coil orifice removed� Error code: ________� Temp rise through the coil:

T before: ________ °FT after: ________ °F

Rise ∆ T: ________ °F� Static pressure:

P return: ________ ” W.C.P supply: ________ ” W.C.

∆ P: ________ ” W.C.� Temperature readings:

T ext: ________ °FT discharge: ________ °F

T condensor tube: ________ °FT at coil mid-height: ________ °F

� Temperature readings:T ext: ________ °F

T discharge: ________ °FT condensor tube: ________ °F

T at coil mid-height: ________ °F� In Cooling:

T mesured on suction line (Tm): ________Converted pressure to temperature: ________

Super heat: ________Compressor frequency: ________ Hz

� In Heating:Discharge pressure: ________

Compressor frequency: ________ Hz

Notes:

Figure 6 – ODU Serial NumberLocation

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6 Replacement PartsFigure 7 – Exploded View 9k and 12k

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Page 13: INSTALLATION INSTRUCTIONS AND HOMEOWNER’S MANUAL · HOMEOWNER’S MANUAL Models: COND-OCD-09 COND-OCD-12 COND-OCD-18 COND-OCD-24 COND-OCD-30 COND-OCD-36 INSTALLER / SERVICE TECHNICIAN:

Table 6 – Parts List 9k and 12k

# Description COND-OCD-09 COND-OCD-121 Front grill 01473012 014730122 Front pannel 0153304901 01535016043 Chassis sub assy 01700000053P 01700000053P4 Compressor gasket 76713027 767130275 Electric heater 76513004 765130046 Compressor and fittings 00103892 001038927 Valve support 01713041 017130418 Valve 3/8 or 1/2 07100005 071000069 Valve 1/4 07100003 0710000310 Valve cover 2012300101 2224301011 Cable cross plate 1 02123013P 02123013P12 Cable cross plate 2 02123014P 02123014P13 Right side plate 0130306903 0001300000100214 Cover of pass wire 01413069 -14 4 way valve assy 03073083 0301520009815 Discharge tube assy 03733709 -16 Inhalation tube assy 03833444 -17 Temp sensor sleeving 05212423 -18 Electronic expansion valve 07133769 03002600007019 Magnet coil 07200200001204 0720020000120520 Rear grill 01473057 0147501421 Condenser assy 01163565_L91307 01100200013722 Compressor overload protection 00183114 0018311123 Clapboard sub assy 01233034 0123309024 Top cover plate 01253443 0125344325 Cover of reactor box 01413029 -26 Reactor 43130185 4313018527 Reactor sub assy 01413092 -28 Motor support assy - -29 Fan motor 1501308507 150130850730 Axial flow fan 10333004 1033300431 Elec cover sub assy 0260309601 026030960132 Magnetic ring 49010104 4901010433 Main board 30138000521 3013800051934 Radiator 49013026 4901302635 Electric box 20113005 2011300536 Wire clamp 71010003 7101000337 Electric box assy 10000100188 1000010019038 Temperatur sensor 3900030903 39000310

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Page 14: INSTALLATION INSTRUCTIONS AND HOMEOWNER’S MANUAL · HOMEOWNER’S MANUAL Models: COND-OCD-09 COND-OCD-12 COND-OCD-18 COND-OCD-24 COND-OCD-30 COND-OCD-36 INSTALLER / SERVICE TECHNICIAN:

Figure 8 – Exploded View 18k and 24k

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Page 15: INSTALLATION INSTRUCTIONS AND HOMEOWNER’S MANUAL · HOMEOWNER’S MANUAL Models: COND-OCD-09 COND-OCD-12 COND-OCD-18 COND-OCD-24 COND-OCD-30 COND-OCD-36 INSTALLER / SERVICE TECHNICIAN:

Table 7 – Parts List 18k and 24k

# Description COND-OCD-18 COND-OCD-24

1 Front grill 016004000006 01473050

2 Fan motor 10335008 15010400000102

3 Electric box (fireproofing) - 01413426

4 Radiator 49010252 49015215

5 Main board 30138000873 30138000504

6 Electric box assy 10000100632 10000100164

8 Terminal board 42010255 42200006001401

9 Left handle 26235401 -

10 Left side plate 01305093P 01305043P

11 Top cover 01255005P 01255006P

12 Motor support assy 01705067 017012000017

13 Condenser support plate 01795010 01175092

14 Clapboard sub assy 01235081 01235040

15 Condenser assy 01103000090 01100200162

16 Rear grill 01475020 01475013

17 Wiring clamp 26115004 26115004

18 Temperature sensor 3900030902 3900030901

20 Right side plate assy 0130329208 0130504402P

21 Handle 26233053 02115005

22 Cut off valve assy 07130239 07313157

23 Valve support - 0171501201P

24 Valve support sub assy 01705046P 0171501201P

25 Capillary 03015737 03015737

26 4 ways valves assy 03073411 03015200087

27 Magnet coil for 4 ways valve 430004032 4300040045

28 Compressor gasket - 76713066

29 Compressor and fitting 00105249G 0010505701

30 Drain hose 06123401 06123401

31 Chassy sub assy 01700000161P 0280319604P

33 Fan motor 1501506402 10335014

34 Front panel - 01303249P

35 Front panel sub assy 000003060055 0153501405

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Page 16: INSTALLATION INSTRUCTIONS AND HOMEOWNER’S MANUAL · HOMEOWNER’S MANUAL Models: COND-OCD-09 COND-OCD-12 COND-OCD-18 COND-OCD-24 COND-OCD-30 COND-OCD-36 INSTALLER / SERVICE TECHNICIAN:

Figure 9 – Exploded View 30k and 36k

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Page 17: INSTALLATION INSTRUCTIONS AND HOMEOWNER’S MANUAL · HOMEOWNER’S MANUAL Models: COND-OCD-09 COND-OCD-12 COND-OCD-18 COND-OCD-24 COND-OCD-30 COND-OCD-36 INSTALLER / SERVICE TECHNICIAN:

Table 8 – Parts List 30k and 36k

# Description COND-OCD-30 COND-OCD-361 Front Grill 01473050 014730502 Cabinet 0143500401P 0143500401P3 Front Side Plate 01303249P 01303249P4 Axial Flow Fan 10335014 103350145 Drainage Plug 06813401 068134016 Chassis Sub-assy 02803101P 02803026P7 Drainage Connecter 06123401 061234018 Compressor Gasket 76715022 767102079 Compressor and fittings 00105051 0020527510 Electrical heater 7651873209 765187320911 Magnet Coil 4300040029 430004002912 4-way Valve Assy 03123895 0312389013 Right Side Plate 0130504402P 0130504402P14 Valve Support Sub-Assy 0171501201P 0171501201P15 Cut-off Valve 07133157 0713505416 Valve cover 22245003 2224500317 Retaining plate 02115006P 02115006P18 Handle assy 02113109 0211310919 Wiring clamp 26115004 2611500420 Electronic expansion valve Sub-Assy 07133688 0713368821 Temperature Sensor 3900031001 390003100122 Rear Grill 01475013 0147501323 Condenser Assy 01163509 0116349124 Clapboard 01233134 0123313425 Condenser support plate 01175092 0117503726 Motor Support Sub-Assy 0180287601 0180287627 Top Cover Sub-Assy 01255007 0125500728 Electric Box Cover 01425279 0142527929 Reactor 43130192 4313019230 Electric Box Sub-Assy 02603620 0260362031 Pass wire ring sub-assy 76614102 7661410232 Left handle 26233053 2623305333 Left Side Plate 01305043P 01305043P34 Fan Motor 15702802 157028020535 Electric Box Cover 01425281 0142528136 Main Board 30148338 3013800071137 Electric Box 02603614 0260361438 Radiator 49010252 4901025239 Terminal Board 4201025501 420102550140 Electric Box Assy 02613050 1000010032841 Electrical Heater (Chassis) 765100047 7651000413

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