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© 2017 Raymarine UK Limited 87180-4 Document number: 01-2017 Date: English (en-US) INSTALLATION INSTRUCTIONS Evolution EV-1 and ACU

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Page 1: INSTALLATION INSTRUCTIONS - images-na.ssl-images … · Description Part number Hydraulic Linear Drive Installation instructions Installationandcommissioninginstructions forthefollowingHydraulicLinearDrives:

© 2017 Raymarine UK Limited87180-4Document number:01-2017Date:

English (en-US)

INSTALLATION INSTRUCTIONS

Evolution EV-1 and ACU

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Trademark and patents noticeRaymarine, Tacktick, Clear Pulse, Truzoom, HSB, SeaTalk, SeaTalkhs, SeaTalkng, Micronet, Raytech,Gear Up, Marine Shield, Seahawk, Autohelm, Automagic, and Visionality are registered or claimedtrademarks of Raymarine Belgium.FLIR, DownVision, SideVision, Dragonfly, Quantum, Instalert, Infrared Everywhere, and The World’sSixth Sense are registered or claimed trademarks of FLIR Systems, Inc.All other trademarks, trade names, or company names referenced herein are used for identification onlyand are the property of their respective owners.This product is protected by patents, design patents, patents pending, or design patents pending.

Fair Use StatementYou may print no more than three copies of this manual for your own use. You may not make any furthercopies or distribute or use the manual in any other way including without limitation exploiting the manualcommercially or giving or selling copies to third parties.

Software updates

Important: Check the Raymarine website for the latest software releases for your product.

www.raymarine.com/software

Product handbooksThe latest versions of all English and translated handbooks are available to download in PDF format from the websitewww.raymarine.com.Please check the website to ensure you have the latest handbooks.

Copyright ©2017 Raymarine UK Ltd. All rights reserved.

English (en-US)Document number: 87180-4AA;1679;2017-01-05T16:06:24

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ContentsChapter 1 Important information............. 7

Water ingress ............................................ 7Disclaimer.................................................. 8Suppression ferrites .................................. 8Connections to other equipment ............... 8Declaration of conformity........................... 8Product disposal........................................ 8Warranty registration ................................. 8IMO and SOLAS........................................ 8Technical accuracy.................................... 8

Chapter 2 Document and productinformation................................................ 9

2.1 Handbook information ....................... 10Applicable products................................. 10Product documentation ........................... 10

2.2 Product overview................................11Required additional components............. 12SeaTalkng®............................................. 12Multiple data sources (MDS)overview.................................................. 12

Chapter 3 Planning theinstallation............................................... 13

3.1 Installation checklist .......................... 14Schematic diagram ................................. 14

3.2 Parts supplied.................................... 14Parts supplied — EV-1 and EV-2............ 14Parts supplied — ACU-100,ACU-150 ................................................. 14Parts supplied — ACU-200, ACU-300,ACU-400 ................................................. 15

3.3 Software updates .............................. 153.4 Compatible autopilotcontrollers................................................ 163.5 Compatible drive units....................... 173.6 System examples .............................. 19

Example: Evolution minimum systemACU-100, ACU-150................................. 19Example: Evolution recommendedsystem ACU-100, ACU-150 .................... 19Example: Evolution minimum systemACU-200, ACU-300, ACU-400................ 20

Example: Evolution recommendedsystem ACU-200, ACU-300,ACU-400 ................................................. 20

3.7 Warnings and cautions...................... 213.8 Selecting a location ........................... 21

Location requirements — EV–1 andEV–2 ....................................................... 21Location requirements — ACU ............... 22Compass safe distance........................... 22EMC installation guidelines ..................... 22

3.9 Product dimensions........................... 23Dimensions — EV–1 and EV–2 .............. 23Dimensions — ACU-100,ACU-150 ................................................. 23Dimensions — ACU-200, ACU-300,ACU-400 ................................................. 23

Chapter 4 Cables andconnections ............................................ 25

4.1 General cabling guidance.................. 26Cable types and length ........................... 26Routing cables ........................................ 26Strain relief .............................................. 26Cable shielding........................................ 26

4.2 EV connections ................................. 26Connections overview — EV-1 andEV-2 ........................................................ 26Connecting SeaTalkng® cables .............. 26Power connection — EV-1...................... 27SeaTalkng® power connectionpoint ........................................................ 27Power distribution — SeaTalkng®........... 27

4.3 ACU-100, ACU-150connections ............................................. 29

Connections overview — ACU-100,ACU-150 ................................................. 29Making connections ................................ 29Power connection — ACU-100,ACU-150 ................................................. 29Grounding — Dedicated drain wirerequired................................................... 30Power distribution — ACU ...................... 30Power and drive cables........................... 31

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Drive (motor) connection — ACU-100,ACU-150 ................................................. 32SeaTalkng® connection — ACU-100,ACU-150 ................................................. 32Rudder reference connection.................. 33

4.4 ACU-200, ACU-300, ACU-400connections ............................................. 34

Connections overview —ACU-200 ................................................. 34Connections overview —ACU-300 ................................................. 34Connections overview —ACU-400 ................................................. 34Making connections ................................ 34Power connection — ACU-200,ACU-300, ACU-400................................. 34Grounding — Dedicated drain wirerequired................................................... 35Power distribution — ACU ...................... 35Power and drive cables........................... 37Motor (drive) and clutch connection —ACU-200 and ACU-400........................... 37Solenoid (drive) and bypass valveconnection - ACU-300............................. 38VMU adapter connection —ACU-400 ................................................. 39SeaTalkng® connection — ACU-200,ACU-300, ACU-400................................. 39Sleep switch connection — ACU-200,ACU-300, ACU-400................................. 40Rudder reference connection.................. 40

4.5 SeaTalk® pilot controllerconnection............................................... 41

Chapter 5 Installation............................. 435.1 EV-1 Installation ................................ 44

Surface mounting the EV-1..................... 44Bracket mounting the EV-1 ..................... 44Releasing the unit from theadaptor .................................................... 45

5.2 ACU Installation................................. 46Mounting the ACU-100, ACU-150........... 46Mounting the ACU-200, ACU-300,ACU-400 ................................................. 47

5.3 Drive unit installation ......................... 47

Chapter 6 System checks andtroubleshooting ...................................... 49

6.1 Post-installation checks..................... 506.2 Autopilot system setup ...................... 506.3 Alarms ............................................... 516.4 LED indications — EV-1.................... 546.5 LED indications — ACU .................... 55

Chapter 7 Maintenance .......................... 577.1 Service and maintenance.................. 587.2 Routine equipment checks................ 587.3 Product cleaning................................ 59

Chapter 8 Technical support ................. 618.1 Raymarine product support andservicing .................................................. 62

Viewing product information.................... 628.2 Learning resources............................ 63

Chapter 9 Technical specification......... 659.1 Technical specification — EV-1 andEV-2 ........................................................ 669.2 Technical specification— ACU-100,ACU-150.................................................. 679.3 Technical specification— ACU-200,ACU-300, ACU-400................................. 68

Chapter 10 Spares andaccessories............................................. 69

10.1 Spare parts...................................... 7010.2 Evolution SeaTalkng cable kit........... 7010.3 SeaTalkng® cables andaccessories ............................................. 71

Appendix A NMEA 2000 sentences(PGNs) — EV-1 and EV-2 ....................... 73

Appendix B NMEA 2000 sentences(PGNs) — ACU........................................ 75

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Chapter 1: Important informationWarning: Autopilot systemInstallationAs correct performance of the vessel’ssteering is critical for safety, weSTRONGLY RECOMMEND thatan Authorized Raymarine ServiceRepresentative fits this product. You willonly receive full warranty benefits if youcan show that an Authorized RaymarineService Representative has installed andcommissioned this product.

Warning: Maintain apermanent watchAlways maintain a permanent watch, thiswill allow you to respond to situationsas they develop. Failure to maintain apermanent watch puts yourself, yourvessel and others at serious risk of harm.

Warning: Ensure safenavigationThis product is intended only as an aidto navigation and must never be usedin preference to sound navigationaljudgment. Only official governmentcharts and notices to mariners contain allthe current information needed for safenavigation, and the captain is responsiblefor their prudent use. It is the user’sresponsibility to use official governmentcharts, notices to mariners, caution andproper navigational skill when operatingthis or any other Raymarine product.

Warning: Potential ignitionsourceThis product is NOT approved for use inhazardous/flammable atmospheres. DoNOT install in a hazardous/flammableatmosphere (such as in an engine roomor near fuel tanks).

Warning: Product groundingBefore applying power to this product,ensure it has been correctly grounded, inaccordance with the instructions provided.

Warning: Positive groundsystemsDo not connect this unit to a system whichhas positive grounding.

Warning: Switch off powersupplyEnsure the vessel’s power supply isswitched OFF before starting to install thisproduct. Do NOT connect or disconnectequipment with the power switched on,unless instructed in this document.

Warning: Power supplyvoltageConnecting this product to a voltagesupply greater than the specifiedmaximum rating may cause permanentdamage to the unit. Refer to the Technicalspecification section for voltage rating.

Caution: Power supplyprotectionWhen installing this product ensure thepower source is adequately protectedby means of a suitably-rated fuse orautomatic circuit breaker.

Caution: Product cleaningWhen cleaning products:

• Lightly rinse or flush with clean, coolfresh water.

• If your product has a display screen, doNOT wipe the screen with a dry cloth,as this could scratch the screen coating.

• Do NOT use: abrasive, acidic,ammonia, solvent of chemical basedcleaning products.

• Do NOT use a jet wash.

Caution: Service andmaintenanceThis product contains no user serviceablecomponents. Please refer all maintenanceand repair to authorized Raymarinedealers. Unauthorized repair may affectyour warranty.

Water ingressWater ingress disclaimerAlthough the waterproof rating capacity of thisproduct meets the stated IPX standard (refer to theproduct’s Technical Specification), water intrusionand subsequent equipment failure may occur if theproduct is subjected to commercial high-pressurewashing. Raymarine will not warrant productssubjected to high-pressure washing.

Important information 7

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DisclaimerRaymarine does not warrant that this product iserror-free or that it is compatible with productsmanufactured by any person or entity other thanRaymarine.Raymarine is not responsible for damages or injuriescaused by your use or inability to use the product,by the interaction of the product with productsmanufactured by others, or by errors in informationutilized by the product supplied by third parties.

Suppression ferrites• Raymarine cables may be pre-fitted or suppliedwith suppression ferrites. These are important forcorrect EMC performance. If ferrites are suppliedseparately to the cables (i.e. not pre-fitted), youmust fit the supplied ferrites, using the suppliedinstructions.

• If a ferrite has to be removed for any purpose (e.g.installation or maintenance), it must be replaced inthe original position before the product is used.

• Use only ferrites of the correct type, supplied byRaymarine or its authorized dealers.

• Where an installation requires multiple ferrites tobe added to a cable, additional cable clips shouldbe used to prevent stress on the connectors dueto the extra weight of the cable.

Connections to other equipmentRequirement for ferrites on non-Raymarine cablesIf your Raymarine equipment is to be connectedto other equipment using a cable not supplied byRaymarine, a suppression ferrite MUST always beattached to the cable near the Raymarine unit.

Declaration of conformityRaymarine UK Ltd. declares that this product iscompliant with the essential requirements of EMCdirective 2004/108/EC.The original Declaration of Conformity certificatemay be viewed on the relevant product page atwww.raymarine.com.

Product disposalDispose of this product in accordance with theWEEE Directive.

The Waste Electrical and Electronic Equipment(WEEE) Directive requires the recycling of wasteelectrical and electronic equipment.

Warranty registrationTo register your Raymarine product ownership,please visit www.raymarine.com and register online.It is important that you register your product toreceive full warranty benefits. Your unit packageincludes a bar code label indicating the serial numberof the unit. You will need this serial number whenregistering your product online. You should retainthe label for future reference.

IMO and SOLASThe equipment described within this documentis intended for use on leisure marine boats andworkboats NOT covered by International MaritimeOrganization (IMO) and Safety of Life at Sea(SOLAS) Carriage Regulations.

Technical accuracyTo the best of our knowledge, the information in thisdocument was correct at the time it was produced.However, Raymarine cannot accept liability for anyinaccuracies or omissions it may contain. In addition,our policy of continuous product improvement maychange specifications without notice. As a result,Raymarine cannot accept liability for any differencesbetween the product and this document. Pleasecheck the Raymarine website (www.raymarine.com)to ensure you have the most up-to-date version(s) ofthe documentation for your product.

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Chapter 2: Document and product information

Chapter contents• 2.1 Handbook information on page 10• 2.2 Product overview on page 11

Document and product information 9

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2.1 Handbook informationThis handbook describes installation of the Evolutionautopilot system.The handbook includes information to help you:• plan your autopilot system and ensure you haveall the necessary equipment,

• install and connect the EV-1 and ACU (ifapplicable) as part of the autopilot system,

• obtain support if required.This and other Raymarine product documentationis available to download in PDF format fromwww.raymarine.com.

Applicable products

Part number Name Description

Maximumcontinuousdrive poweroutput

E70096 EV-1 AttitudeHeadingReferenceSensor(AHRS)

Notapplicable.

E70098 ACU-100 ActuatorControl Unit(ACU)

7 A

E70374 ACU-150 ActuatorControl Unit(ACU)

12 A

E70099 ACU-200 ActuatorControl Unit(ACU)

15 A

E70139 ACU-300 ActuatorControl Unit(ACU)

5 A

E70100 ACU-400 ActuatorControl Unit(ACU)

30 A

Product documentationThe following documentation is applicable to yourproduct:

Evolution documentationDescription Part numberEvolution autopilot system InstallationinstructionsPlan and install an autopilot system includingan EV-1 Attitude Heading Reference Sensor(AHRS) and an Actuator Control Unit (ACU).

87180

Evolution Drive-By-Wire (DBW) autopilotsystem Installation instructionsPlan and install a DBW autopilot systemincluding an EV-2 AHRS.

87181

ACU-100 and ACU-150 Mounting templateTemplate for surface mounting the ACU-100or ACU-150.

87192

Description Part numberACU-200, ACU-300 and ACU-400 MountingtemplateTemplate for surface mounting the ACU-200,ACU-300 or ACU-400.

87176

EV-1 and EV-2 mounting templateTemplate for surface or wall mounting theEV-1/EV-2 sensor.

87170

Autopilot controller documentationCommissioning and operating instructions for yourautopilot with compatible Autopilot Controllers areshown below:Description Part numberp70/p70R installation and operationinstructionsInstallation, commissioning and operationinstructions including connection to a widersystem of marine electronics.

81355

p70s/p70Rs installation and operationinstructionsInstallation, commissioning and operationinstructions including connection to a widersystem of marine electronics.

81365

LightHouse™ MFDsOperations and autopilot commissioninginstructions including connection to a widersystem of marine electronics.

81360

All documents are available to download from theRaymarine website: www.raymarine.com/manuals

Autopilot drive unit documentationInstallation instructions for your autopilot drive unitare listed below. Please select the appropriatedocument for your autopilot drive unit:Description Part numberTiller Drive Installation instructionsInstallation and commissioning instructionsfor the following Tiller Drive:Q047

87279

ST1000+ / ST2000+ Tiller Drive OwnerhandbookInstallation and commissioning instructionsfor the following Tiller Drives:A12004, A12005

81130

Wheel Drive Installation instructionsInstallation and commissioning instructionsfor the following Wheel Drive:E12093

87287

Constant Running Hydraulic PumpInstallation instructionsInstallation and commissioning instructionsfor the following Constant Running HydraulicPumps:E12171, E12172

87039

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Description Part numberHydraulic Linear Drive InstallationinstructionsInstallation and commissioning instructionsfor the following Hydraulic Linear Drives:E12207, E12208, M81202, M81203

81177

Hydraulic Pump Installation instructionsInstallation and commissioning instructionsfor the following Hydraulic Pumps:E12139, M81119, M81120, M81121, M81122,M81123, M81124

81178

Mechanical Linear Drive InstallationinstructionsInstallation and commissioning instructionsfor the following Mechanical Linear Drives:M81130, M81131, M81132, M81133, M81134

81175

Rotary Drive Installation instructionsInstallation and commissioning instructionsfor the following Rotary Drives:M81135, M81136, M81137

81174

IO Stern Drive Installation instructionsInstallation and commissioning instructionsfor the following Stern Drives:M81138, E12019

81176

Universal IO Stern Drive InstallationinstructionsInstallation and commissioning instructionsfor the following Stern Drive:E12026

81180

All documents are available to download from theRaymarine website: www.raymarine.com/manuals

SeaTalkng® documentationDescription Part numberSeaTalkng® reference manualPlanning and connection of systems basedaround the SeaTalkng® network.

81300

SeaTalk — SeaTalkng® converterinstallation instructionsInstallation and connection of the SeaTalk —SeaTalkng® converter.

87121

2.2 Product overviewEvolution is a system of electronic components thatgive you autopilot control of your vessel’s steeringsystem.In conjunction with a compatible Autopilot controller,the Evolution components enable you to directlycontrol the vessel’s steering system and providenavigation commands, such as navigating topre-determined tracks and waypoints for example.The Evolution system provides a number of featuresto ensure ease of installation and minimal setup:• Flexible mounting options — The EV sensorcan be mounted horizontally on a flat deck oralternatively on a bracket, for mounting on a mast,wall or other vertical surface.

Note: The arrow on the front of the EV sensormust be parallel with the centerline of thevessel and pointing towards the vessel’s bow.

• Simple connections — all Evolution systemcomponents are connected to a single SeaTalkng®backbone.

• High accuracy — accurate course-keeping, towithin +/- 2 degrees, in all conditions.

• Built-in heading and attitude sensor — noadditional fluxgate compass required.

• Automatic setup— no calibration required. TheRudder Gain, Rudder Damping, Counter Rudder,and compass calibration settings required byexisting autopilots are no longer necessary

The Evolution system consists of the followingcomponents:Component PurposeEV-1 unit AHRS (AttitudeHeading Reference Sensor)

The primary heading sensorand course computer,incorporating an attitude9-axis sensor. This sensorreplaces the fluxgatecompass typical in existingautopilot systems.

ACU (Actuator Control Unit) Houses the main power anddrive electronics for directconnection to a vessel’ssteering system.

Document and product information 11

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Required additional componentsTo complete your autopilot system, you will need thefollowing components and data sources in additionto the Evolution components.Essential:• Compatible autopilot controller (See: 3.4Compatible autopilot controller).

• Drive unit appropriate for your vessel and EvolutionEV and ACU units (See: 3.5 Drive unit).

• ACU power cable (not supplied).• SeaTalkng® backbone.Recommended:• Compatible speed data source. The autopilot usesspeed data when making calculations relatingto navigation. As a minimum, this informationmust come from a GNSS receiver providing SOG(Speed Over Ground) data, or ideally from adedicated speed sensor.

• Compatible wind data source (only required forsailing vessels). The autopilot uses wind vane datato steer relative to a specified wind angle. Thisdata must come from an analog wind transducerconnected to the SeaTalkng® backbone.

• Rudder angle sensor. To ensure optimum autopilotperformance, it is highly recommended that arudder reference unit is used.

Note: The system components listed aboveare “recommended” because they help toprovide optimum performance for autopilotsystems when used in conjunction with the“essential” components listed. However, these“recommended” components are not included inall autopilot products or system packs. Consult theRaymarine website or your local dealer for a fulllist of the components included with your autopilotsystem.

Optional:• Position data source – The autopilot uses positiondata when following routes and calculating theoptimum course to steer. This data is usuallysupplied by a GNSS receiver on the SeaTalkng®backbone.

SeaTalkng®SeaTalkng® (Next Generation) is an enhancedprotocol for connection of compatible marineinstruments and equipment. It replaces the olderSeaTalk and SeaTalk2 protocols.SeaTalkng® utilizes a single backbone to whichcompatible equipment connect using a spur. Dataand power are carried within the backbone. Devicesthat have a low draw can be powered from thenetwork, although high current equipment will needto have a separate power connection.SeaTalkng® is a proprietary extension to NMEA 2000and the proven CAN bus technology. CompatibleNMEA 2000 and SeaTalk and SeaTalk2 devices canalso be connected using the appropriate interfacesor adaptor cables as required.

Multiple data sources (MDS) overviewWhen a system includes multiple instances of adata source the preferred data source is selectedautomatically. The systems preferred source may notbe your preferred source, or if you are experiencing adata conflict you can manually select your preferreddata source.MDS enables you to choose a preferred source forthe following data types:• GNSS Position• GNSS Datum• Time & Date• Heading• Depth• Speed• WindThis exercise would usually be completed as partof the initial installation, or when new equipment isadded.For MDS to be available all products in the systemthat use the data sources listed above, must beMDS-compliant. The system will report any productsthat are NOT MDS-compliant. It may be possibleto upgrade the software for these products, tomake them compliant. Visit the Raymarine website(www.raymarine.com) to obtain the latest softwarefor your products.If MDS-compliant software is not available for theproduct and you do NOT want to use the systemspreferred data source, you must remove anynon-compliant product from the system. You shouldthen be able to select your preferred data source.

Note: Once you have completed setting up yourpreferred data sources, you may be able to addthe non-compliant products back into the system.

Multiple data source exceptionsWith the Evolution system, there are a number ofimportant exceptions to the handling of multiplesources of certain types of data.Specifically:• Heading data — If a non-Evolution source ofheading data is designated by the user, theEvolution system components will combine thisheading data with its own gyro and accelerometerdata, and then use the improved heading data.This combined heading data will also be availableto other equipment on the SeaTalkng® bus.

• Rudder angle data — Where there are multiplesources of rudder reference information, theEvolution system components will ignore rudderangle inputs from any rudder reference units thatare NOT connected directly to the ACU.

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Chapter 3: Planning the installation

Chapter contents• 3.1 Installation checklist on page 14• 3.2 Parts supplied on page 14• 3.3 Software updates on page 15• 3.4 Compatible autopilot controllers on page 16• 3.5 Compatible drive units on page 17• 3.6 System examples on page 19• 3.7 Warnings and cautions on page 21• 3.8 Selecting a location on page 21• 3.9 Product dimensions on page 23

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3.1 Installation checklistInstallation includes the following activities:

Installation Task1 Plan your system.2 Obtain all required equipment and tools.3 Site all equipment.4 Route all cables.5 Drill cable and mounting holes.6 Make all connections into equipment.7 Secure all equipment in place.8 Power on and test the system.

Schematic diagramA schematic diagram is an essential part of planningany installation. It is also useful for any futureadditions or maintenance of the system. Thediagram should include:• Location of all components.• Connectors, cable types, routes and lengths.

3.2 Parts supplied

Parts supplied — EV-1 and EV-2

Item Description Quantity1 Mounting trim. 12 EV-1 / EV-2. 13 Sealing ring. 14 Mounting tray. 15 Sealing ring. 16 Wall mounting bracket. 17 Screws for deck or bracket

mounting.4

8 Screws for wall bracket. 39 Document pack. 110 1m (3.3ft) SeaTalkng spur cable. 1

Parts supplied — ACU-100, ACU-150

Item Description Quantity1 ACU unit 12 Documentation pack 13 Screws (pan head type) 24 SeaTalkng® spur to bare wires

cable 1 m (3.3 ft)1

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Parts supplied — ACU-200, ACU-300,ACU-400

Item Description Quantity1 ACU unit. 12 Rudder reference unit (if supplied;

refer to separate installation sheetfor list of parts supplied).

1

3 Cable ties. 104 Mounting screws 25 Document pack 1

3.3 Software updatesThe software running on the product can be updated.• Raymarine periodically releases software updatesto improve product performance and add newfeatures.

• The software on many products can be updatedusing a connected and compatible multifunctiondisplay (MFD).

• Refer to www.raymarine.com/software/ for thelatest software updates and the software updateprocedure for your specific product.

Important:• To prevent potential software-related issues withyour product, always follow the relevant updateinstructions carefully and in the sequenceprovided.

• If in doubt as to the correct procedure forupdating your product software, refer to yourdealer or Raymarine technical support.

Caution: Installing softwareupdatesThe software update process is carriedout at your own risk. Before initiating theupdate process ensure you have backedup any important files.Ensure that the unit has a reliable powersupply and that the update process is notinterrupted.Damage caused by incomplete updatesare not covered by Raymarine warranty.By downloading the software updatepackage, you agree to these terms.

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3.4 Compatible autopilotcontrollersA SeaTalkng® autopilot controller is required tooperate your autopilot system. SeaTalk autopilotcontroller can be used when connected via aSeaTalk to SeaTalkng® converter, but may havelimited functionality.More than 1 autopilot controller can be used tocontrol your autopilot system.

SeaTalkng® Autopilot controllersProduct namep70s

p70Rs

p70

p70R

ST70

ST70+

LightHouse™ MFD

SeaTalk® Autopilot ControllersProduct nameST6002

ST7002

ST8002

Product nameSmartController (repeatcontroller only)

S100 remote (repeatcontroller only)

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3.5 Compatible drive unitsThe drive unit interfaces with the vessel’s steering system. The type of drive required depends on the typeof vessel and capacity of the associated steering system.Raymarine autopilot systems accommodate hydraulic, mechanical and power assisted stern drive systems.

Drive category Available typesSuitableACU

* Maxoutput

Type 0.5 ACU-100 7 AType 1 12 V dc only ACU-150 12 AType 1 12 V / 24 V dc ACU-200 15 AType 2 ACU-400 30 AType 3 ACU-400 30 A

Hydraulic pumpsRaymarine autopilots connect to hydraulic steering systems using a ruggedhydraulic pump matched to the capacity of the hydraulic steering system.To find a suitable pump, you'll need to know the size (in cc) of the hydrauliccylinder ram(s) mounted to the rudder on vessels featuring an inboard engine,or to the drive unit on vessels featuring outboard engines. Refer to your steeringsystem documentation for this information. Alternatively, you can look on thecylinder ram itself for the brand and model number.Once you have this figure, refer to the Cylinder RamSize Chart on the Raymarinewebsite to determine which hydraulic autopilot pump is compatible with yourvessel's hydraulic steering system: http://www.raymarine.co.uk/view/?id=209.

Constant Runningpump (solenoid)

ACU-300 5 A

Type 2 (for vesselswith a maximumdisplacement of22,000 Kg)

ACU-400 30 AMechanical hydraulic linear drivesDesigned for larger mechanically-steered vessels over 20,000 kg, hydrauliclinear drives consist of a reversing pump, reservoir and hydraulic ram.A hydraulic linear drive unit connects to the rudder stock via an independenttiller arm. Accessory fittings from your steering system manufacturer may berequired. The vessel’s steering system must be capable of being back-drivenfrom the rudder.Correct drive selection depends on the maximum displacement of your vessel.Additionally, both the vessel’s fitting structure and the tiller arm (or rudderquadrant) must be able to cope with the peak levels of thrust generated by thehydraulic linear drive. For peak thrust data, refer to the technical specificationsection of the Hydraulic Linear Drive installation instructions.

Type 3 (for vesselswith a maximumdisplacement of35,000 Kg)

ACU-400 30 A

Type 1 (for vesselswith a maximumdisplacement of11,000 Kg)

ACU-200 15 A

Type 2 Short(for vessels witha maximumdisplacement of15,000 Kg)

ACU-400 30 A

Mechanical linear drivesUsed in sailing vessels, the mechanical linear drive moves the rudder directlyby pushing the tiller arm or a rudder quadrant.Correct drive selection depends on the maximum displacement of your vessel.

Type 2 Long(for vessels witha maximumdisplacement of20,000 Kg)

ACU-400 30 A

Type 1 (for vesselswith a maximumdisplacement of11,000 Kg)

ACU-200 15 AMechanical rotary drivesDesigned for power and sailing vessel systems that can be driven from the helmposition through a chain and sprocket e.g. cable and rod.Optional drive sprockets and modification to the steering chain may be required.Correct drive selection depends on the maximum displacement of your vessel. Type 2 (for vessels

with a maximumdisplacement of20,000 Kg)

ACU-400 30 A

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Drive category Available typesSuitableACU

* Maxoutput

Universal stern driveFor use with inboard / outboard (I/O) vessels with cable power-assisted steering.

ACU-200 15 A

Wheel drive — Power (Sport Drive)Designed for smaller power vessels featuring a steering system that can bedriven directly from the helm position.

Power (formechanicallysteered vesselswith a maximumdisplacementof 2,000 Kg),or hydraulicallysteered vesselswith a maximumdisplacement of3,181 Kg)

ACU-200 15 A

Wheel drive — SailDesigned for smaller sailing vessels featuring a steering system that can bedriven directly from the helm position.

Sail (for vesselswith a maximumdisplacement of 7,500Kg)

ACU-100 7 A

Tiller driveDesigned for smaller tiller-steered sailing vessels.

Plus Tiller (forvessels witha maximumdisplacement of 6,000Kg)

ACU-100 7 A

Note:* Drive maximum continuous power output supported by the ACU.

Note:• When determining your vessel displacement, always add 20% to the displacement of your vessel toaccount for the added weight of fuel, gear, provisions and people.

• The information provided in the preceding table is for guidance only. If you are in any doubt as to thecorrect drive unit for your vessel, contact Raymarine Technical Support or an authorized Raymarinedealer.

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3.6 System examples

Example: Evolution minimum systemACU-100, ACU-150

1. 12 V dc power supply (providing power toSeaTalkng®)

2. EV-1 sensor3. Autopilot controller4. SeaTalkng® backbone5. SeaTalkng® 5–way block6. Drive unit (example)7. 12 V dc power supply (providing power to the

ACU)8. ACU

Example: Evolution recommendedsystem ACU-100, ACU-150

1. 12 V dc power supply (providing power toSeaTalkng®)

2. EV-13. Wind transducer (only required for Sailing

vessels)4. Speed data source:

a. Speed transducer (STW), orb. GNSS Receiver (SOG)

5. iTC-56. 12 V dc power supply (providing power to the

ACU)7. Autopilot controller8. ACU9. Drive unit (example)10. Rudder reference transducer

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Example: Evolution minimum systemACU-200, ACU-300, ACU-400

1. Autopilot controller2. EV-1 sensor3. SeaTalkng® backbone4. 12 V / 24 V dc power supply (providing power to

the ACU and SeaTalkng® backbone)5. ACU6. SeaTalkng® 5–way block7. Drive unit (example)

Example: Evolution recommendedsystem ACU-200, ACU-300, ACU-400

1. Autopilot controller2. EV-13. Wind transducer (only required for Sailing

vessels)4. Speed data source:

a. Speed transducer (STW), orb. GNSS Receiver (SOG)

5. iTC-56. 12 V / 24 V dc power supply (providing power to

the ACU and SeaTalkng® backbone)7. ACU8. Drive unit (example)9. Rudder reference transducer

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3.7 Warnings and cautionsImportant: Before proceeding, ensure that youhave read and understood the warnings andcautions provided in the Chapter 1 Importantinformation section of this document.

3.8 Selecting a locationWarning: Potential ignitionsourceThis product is NOT approved for use inhazardous/flammable atmospheres. DoNOT install in a hazardous/flammableatmosphere (such as in an engine roomor near fuel tanks).

Location requirements — EV–1 andEV–2The installation location must take into account thefollowing requirements:

• The unit can be installed above or below decks.• The unit must be mounted on a horizontal andlevel surface. The unit may be mounted upright orupside-down, but the unit must be level within 5ºof pitch and 5º of roll (compared with the vessel’sneutral position when at rest and normally loaded).

1. Roll2. Pitch

• The unit can be mounted on a vertical surfacesuch as a bulkhead or mast etc, using the suppliedbracket.

• The unit location must be at least 1 m (3 ft.) awayfrom any source of magnetic interference, such ascompasses and electrical cables.

• Choose a location where the unit will be safe fromphysical damage and excessive vibration.

• Choose a location where the unit will not besubjected to a load or force.

• Mount away from any source of heat or potentialflammable hazards, such as fuel vapor.

• The unit should be mounted in a location wherethe diagnostics LED is viewable.

• The unit must be mounted with the LED ‘arrow’ onthe top of the unit pointing towards the vessel’sbow and must be in parallel alignment with thelongitudinal axis (centerline) of the vessel.

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1. Vessel’s longitudinal axis.

Location requirements — ACUThe installation location must take into account thefollowing requirements:

• ACU-200, ACU-300, ACU-400 — install belowdecks in a dry area.

• ACU-100, ACU-150 — install above or belowdecks.

• The unit should be mounted on a vertical surface.• The unit should be located as close to the batteryas practical.

• Choose a location where the unit will be safe fromphysical damage and excessive vibration.

• Choose a location where the unit will not besubjected to a load or force.

• Mount away from any source of heat or potentialflammable hazards, such as fuel vapor.

• The unit should be mounted in a location wherethe diagnostics LED is viewable.

Compass safe distanceTo prevent potential interference with the vessel'smagnetic compasses, ensure an adequate distanceis maintained from the product.When choosing a suitable location for the productyou should aim to maintain the maximum possibledistance from any compasses. Typically this distanceshould be at least 1 m (3 ft) in all directions. Howeverfor some smaller vessels it may not be possible tolocate the product this far away from a compass. Inthis situation, when choosing the installation locationfor your product, ensure that the compass is notaffected by the product when it is in a powered state.

EMC installation guidelinesRaymarine equipment and accessories conform tothe appropriate Electromagnetic Compatibility (EMC)regulations, to minimize electromagnetic interference

between equipment and minimize the effect suchinterference could have on the performance of yoursystemCorrect installation is required to ensure that EMCperformance is not compromised.

Note: In areas of extreme EMC interference,some slight interference may be noticed on theproduct.Where this occurs the product and thesource of the interference should be separated bya greater distance.

For optimum EMC performance we recommendthat wherever possible:• Raymarine equipment and cables connected toit are:– At least 1m (3ft) from any equipment transmittingor cables carrying radio signals e.g. VHF radios,cables and antennas. In the case of SSB radios,the distance should be increased to 7 ft (2 m).

– More than 2m (7ft) from the path of a radarbeam. A radar beam can normally be assumedto spread 20 degrees above and below theradiating element.

• The product is supplied from a separate batteryfrom that used for engine start. This is important toprevent erratic behavior and data loss which canoccur if the engine start does not have a separatebattery.

• Raymarine specified cables are used.• Cables are not cut or extended, unless doing so isdetailed in the installation manual.

Note: Where constraints on the installationprevent any of the above recommendations,always ensure the maximum possible separationbetween different items of electrical equipment, toprovide the best conditions for EMC performancethroughout the installation

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3.9 Product dimensions

Dimensions — EV–1 and EV–2

Dimensions — ACU-100, ACU-150

Dimensions — ACU-200, ACU-300,ACU-400

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Chapter 4: Cables and connections

Chapter contents• 4.1 General cabling guidance on page 26• 4.2 EV connections on page 26• 4.3 ACU-100, ACU-150 connections on page 29• 4.4 ACU-200, ACU-300, ACU-400 connections on page 34• 4.5 SeaTalk® pilot controller connection on page 41

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4.1 General cabling guidance

Cable types and lengthIt is important to use cables of the appropriate typeand length• Unless otherwise stated use only standard cablesof the correct type, supplied by Raymarine.

• Ensure that any non-Raymarine cables are of thecorrect quality and gauge. For example, longerpower cable runs may require larger wire gaugesto minimize voltage drop along the run.

Routing cablesCables must be routed correctly, to maximizeperformance and prolong cable life.• Do NOT bend cables excessively. Whereverpossible, ensure a minimum bend diameter of 200mm (8 in) / minimum bend radius of 100 mm (4 in).

• Protect all cables from physical damage andexposure to heat. Use trunking or conduit wherepossible. Do NOT run cables through bilges ordoorways, or close to moving or hot objects.

• Secure cables in place using tie-wraps or lacingtwine. Coil any extra cable and tie it out of the way.

• Where a cable passes through an exposedbulkhead or deckhead, use a suitable watertightfeed-through.

• Do NOT run cables near to engines or fluorescentlights.

Always route data cables as far away as possiblefrom:• other equipment and cables,• high current carrying AC and DC power lines,• antennae.

Strain reliefEnsure adequate strain relief is provided. Protectconnectors from strain and ensure they will not pullout under extreme sea conditions.

Cable shieldingEnsure that all data cables are properly shieldedthat the cable shielding is intact (e.g. hasn’t beenscraped off by being squeezed through a tight area).

4.2 EV connections

Connections overview — EV-1 andEV-2

1. SeaTalkng®2. DeviceNet

Important:The DeviceNet port is for use with the EV-2 only.Do NOT connect this port on the EV-1 unit.

Connecting SeaTalkng® cables

1. Rotate the locking collar on the unit to theunlocked position.

2. Ensure the cable’s connector is correctly oriented.3. Fully insert the cable connector.4. Rotate locking collar clockwise (2 clicks) until it is

in the locked position.

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Power connection — EV-1The power for the EV-1 unit is provided by theSeaTalkng® backbone.• The EV-1 unit must be connected to a spurconnection on the SeaTalkng® backbone.

• SeaTalkng® requires ONE 12 V dc power source.This can be provided by:– A battery– An Evolution ACU–200, ACU-300 or ACU-400providing power to the same SeaTalkng®backbone.

If your vessel has a 24 V supply a suitable voltageconvertor is required.

Warning: Positive groundsystemsDo not connect this unit to a system whichhas positive grounding.

SeaTalkng® power connection pointSmall systemsIf the backbone length is 60 m (197 ft) or less, thepower connection point may be connected at anypoint in the backbone.

Large systemsIf the backbone length is greater than 60 m (197 ft),the power connection point should be connected ata point that creates a balanced current draw fromeach side of the backbone. The Load EquivalencyNumber (LEN) is used to determine the powerconnection point for the system.

In the example above the system has an overall LENof 10, so the optimum connection point would be tohave 5 LEN either side of the connection point.

In-line fuse and thermal breaker ratingsThe SeaTalkng® network’s power supply requires anin-line fuse or thermal breaker to be fitted.In-line fuse rating Thermal breaker rating5 A 3 A (if only connecting one

device)

Note:The suitable fuse rating for the thermal breakeris dependent on the number of devices you areconnecting. If in doubt consult an authorizedRaymarine dealer.

SeaTalkng® system loadingThe maximum loading / LEN for a SeaTalkng®system depends on the length of the backbone.Loading type Backbone length Total LENUnbalanced 20 m (66 ft) 40Unbalanced 40 m (131 ft) 20Unbalanced 60 m (197 ft) 14Balanced 60 m (197 ft) or

less100

Balanced 80 m (262 ft) 84Balanced 100 m (328 ft) 60Balanced 120 m (394 ft) 50Balanced 140 m to 160 m

(459 ft to 525 ft)40

Balanced 180 m to 200 m(591 ft to 656 ft)

32

Power distribution — SeaTalkng®Recommendations and best practice.• Only use approved SeaTalkng® power cables. DoNOT use a power cable designed for, or suppliedwith, a different product.

• See below for more information on implementationfor some common power distribution scenarios.

Important:When planning and wiring, take into considerationother products in your system, some of which (e.g.sonar modules) may place large power demandpeaks on the vessel’s electrical system.

Note:The information provided below is for guidanceonly, to help protect your product. It coverscommon vessel power arrangements, but doesNOT cover every scenario. If you are unsure howto provide the correct level of protection, pleaseconsult an authorized Raymarine dealer or asuitably qualified professional marine electrician.

Implementation — direct connection to battery• SeaTalkng® power cables may be connecteddirectly to the vessel's battery, via a suitably ratedfuse or breaker.

• You MUST fit a suitably rated fuse or breakerbetween the red wire and the battery’s positiveterminal.

• Refer to the inline fuse ratings provided in theproduct’s documentation.

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• If you need to extend the length of the powercable, ensure you use suitably rated cable andthat sufficient power (12 V dc) is available at theSeaTalkng® backbone’s power connection.

A Battery connection scenario A: suitable for a vessel witha common RF ground point. In this scenario, if yourproduct’s power cable is supplied with a separate drainwire then it should be connected to the vessel’s commonground point.

B Battery connection scenario B: suitable for a vesselwithout a common grounding point. In this case, if yourproduct’s power cable is supplied with a separate drainwire then it should be connected directly to the battery’snegative terminal.

Implementation — connection to distributionpanel

• Alternatively, the SeaTalkng® power cable may beconnected to a suitable breaker or switch on thevessel's distribution panel or factory-fitted powerdistribution point.

• The distribution point should be fed from thevessel’s primary power source by 8 AWG(8.36 mm2) cable.

• Ideally, all equipment should be wired to individualsuitably-rated thermal breakers or fuses, withappropriate circuit protection. Where this is notpossible and more than 1 item of equipmentshares a breaker, use individual in-line fusesfor each power circuit to provide the necessaryprotection.

• In all cases, observe the recommendedbreaker / fuse ratings provided in the product’sdocumentation.

• If you need to extend the length of the powercable, ensure you use suitably rated cable andthat sufficient power (12 V dc) is available at theSeaTalkng® backbone’s power connection.

Important:Be aware that the suitable fuse rating for thethermal breaker or fuse is dependent on thenumber of devices you are connecting.

More informationIt is recommended that best practice is observed inall vessel electrical installations, as detailed in thefollowing standards:• BMEA Code of Practice for Electrical andElectronic Installations in Boats

• NMEA 0400 Installation Standard• ABYC E-11 AC & DC Electrical Systems on Boats• ABYC A-31 Battery chargers and Inverters• ABYC TE-4 Lightning Protection

Sharing a breakerWhere more than 1 piece of equipment shares abreaker you must provide protection for the individualcircuits. E.g. by connecting an in-line fuse for eachpower circuit.

1 Positive (+) bar2 Negative (-) bar3 Circuit breaker4 Fuse

Where possible, connect individual items ofequipment to individual circuit breakers. Where thisis not possible, use individual in-line fuses to providethe necessary protection.

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4.3 ACU-100, ACU-150connections

Connections overview — ACU-100,ACU-150

1. SeaTalkng® connection2. Rudder reference connection3. Power connection4. RF Ground connection (drain conductor)5. Motor (drive) connection

Making connectionsFor information on how to connect the variouscomponents of the autopilot system, refer to thefollowing sections:• 5.1 EV and ACU installation instructions• Pilot controller documents• Drive unit installation documents

Power connection — ACU-100,ACU-150Power to the ACU-100 and ACU-150 must be froman appropriately fused and rated supply.

1. ACU-100, ACU-150 power connection panel2. Vessel power distribution panel

Power connection colorsColor Description

A Red Power in Positive (+)12 V dc

B Black Power in Negative (–)0 V dc

Warning: Positive groundsystemsDo not connect this unit to a system whichhas positive grounding.

Fuses and circuit protectionThere are 3 levels of power protection in the autopilotsystem. The drive (motor) and associated cablesare initially protected by the current sensing and stallcondition detection within the ACU hardware andsoftware. A second level of protection is providedto these parts and the ACU components by theunit's main power fuse. Protection for the entireautopilot system and its wiring back to the mainpower distribution panel is provided by your vessel’scircuit breaker / fuse.

Power supply circuit protectionProtect the power supply for the Evolution system atthe distribution board with a fuse or circuit breakerthat is suitable for the ACU. For guidance, refer tomain power fuse rating stated on the ACU connectorpanel. If in doubt, consult your local dealer.

Internal fusesThe ACU uses standard automotive blade fuses.Spare fuses are located on the underside of theremovable cover.

Note:For clarity, only the power and fuse-relatedconnections are shown in the illustration above.

1. Power fuse (accessible via the removable cover)2. SeaTalkng® fuse (fuse power supply from ACU

to SeaTalkng® backbone)3. Power fuse (labelled with total power consumed

by system)

Fuse ratingsSeaTalkng® 3 AACU-100 10 A

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ACU-150 15 AACU-200 20 AACU-300 15 AACU-400 40 A

Grounding — Dedicated drain wirerequiredThis product includes a dedicated drain conductor(screen) for connection to a vessel's RF groundpoint.It is important that an effective RF ground isconnected to the unit. The unit can be groundedby connecting the drain conductor (screen) to thevessel's RF ground point. On vessels without anRF ground system the drain conductor (screen)should be connected directly to the negative batteryterminal.The dc power system should be either:• Negative grounded, with the negative batteryterminal connected to the vessel's ground; or

• Floating, with neither battery terminal connectedto the vessel's ground.

If several items require grounding, they may firstbe connected to a single local point (e.g. withina switch panel), with this point connected via asingle, appropriately-rated conductor, to the vessel’scommon RF ground point.

ImplementationThe preferred minimum requirement for the path toground is via a flat tinned copper braid, with a 30Arating (1/4inch) or greater. If this is not possible, anequivalent stranded wire conductor maybe used,rated as follows:• for runs of <1m (3 ft), use 6mm2 (#10 AWG) orgreater.

• for runs of >1m (3 ft), use 8 mm2 (#8 AWG) orgreater.

In any grounding system, always keep the length ofconnecting braid or wires as short as possible.

References• ISO10133/13297• BMEA code of practice• NMEA 0400

Power distribution — ACURecommendations and best practice.• The product is NOT supplied with a power cable.Please refer to the Power and drive cablessection for power cable requirements.

• Refer to the Power connection section for moreinformation on how to identify the wires in yourproduct’s power cable, and where to connect them.

• See below for more information on implementationfor some common power distribution scenarios.

Important:When planning and wiring, take into considerationother products in your system, some of which (e.g.sonar modules) may place large power demandpeaks on the vessel’s electrical system.

Note:The information provided below is for guidanceonly, to help protect your product. It coverscommon vessel power arrangements, but doesNOT cover every scenario. If you are unsure howto provide the correct level of protection, pleaseconsult an authorized Raymarine dealer or asuitably qualified professional marine electrician.

Implementation — direct connection to battery• The unit may be connected directly to the vessel'sbattery, via a suitably rated fuse or breaker.

• If the unit does not require a separate RF Ground(drain) connection, only the power cable’s red andblack wires need to be connected.

• You MUST fit a suitably rated fuse or breakerbetween the red wire and the battery’s positiveterminal.

• Refer to the inline fuse ratings provided in theproduct’s documentation.

A Battery connection scenario A: suitable for a vesselwith a common RF ground point. In this scenario, ifyour product requires a separate RF Ground (drain)connection then it should be connected to the vessel’scommon ground point.

B Battery connection scenario B: suitable for a vesselwithout a common grounding point. In this case, ifyour product requires a separate RF Ground (drain)connection then it should be connected directly to thebattery’s negative terminal.

Implementation — connection to distributionpanel

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• Alternatively, the unit’s power connection may beconnected to a suitable breaker or switch on thevessel's power distribution panel, or factory-fittedpower distribution point.

• The distribution point should be fed fromthe vessel’s primary power source by 8AWG(8.36mm2) cable.

• Ideally, all equipment should be wired to individualsuitably-rated thermal breakers or fuses, withappropriate circuit protection. Where this is notpossible and more than 1 item of equipmentshares a breaker, use individual in-line fusesfor each power circuit to provide the necessaryprotection.

• In all cases, observe the recommendedbreaker / fuse ratings provided in the product’sdocumentation.

Important:Be aware that the suitable fuse rating for thethermal breaker or fuse is dependent on thenumber of devices you are connecting.

GroundingEnsure that you observe the separate groundingadvice provided in the product’s documentation.

More informationIt is recommended that best practice is observed inall vessel electrical installations, as detailed in thefollowing standards:• BMEA Code of Practice for Electrical andElectronic Installations in Boats

• NMEA 0400 Installation Standard• ABYC E-11 AC & DC Electrical Systems on Boats• ABYC A-31 Battery chargers and Inverters• ABYC TE-4 Lightning Protection

Sharing a breakerWhere more than 1 piece of equipment shares abreaker you must provide protection for the individualcircuits. E.g. by connecting an in-line fuse for eachpower circuit.

1 Positive (+) bar2 Negative (-) bar

3 Circuit breaker4 Fuse

Where possible, connect individual items ofequipment to individual circuit breakers. Where thisis not possible, use individual in-line fuses to providethe necessary protection.

Power and drive cablesImportant electrical considerations when planningcable runs and equipment location.The amount of electrical current available to theautopilot system components will be impacted bythe length and gauge of the cables used to connectall the components. When determining the cablerequired for the power and drive connections it isnecessary to consider the combined cable lengthof both connections.

1. ACU (Actuator Control Unit)2. Power supply / distribution panel3. Drive unit

Power and drive cable selection

DriveSupplyvoltage

Max.length(A+B) Cable size0–7 m(0–23 ft)

2.5 mm2

(14 AWG)Type 0.5hydraulicpump

12 V

7–10 m(23–32.8 ft)

4 mm2 (12 AWG)

0–7 m(0–23 ft)

2.5 mm2

(14 AWG)• Type 1

drive• CR pump

(ACU–300only)

12 V

7–10 m(23–32.8 ft)

4 mm2 (12 AWG)

0–5 m(0–16.4 ft)

6 mm2 (10 AWG)12 V

5–7 m(16.4–23 ft)

10 mm2 (8 AWG)

0–3 m(0–9.8 ft)

4 mm2 (12 AWG)

3–5 m(9.8–16.4 ft)

6 mm2 (10 AWG)

Type 2 drive

24 V

5–10 m (16.4–32.8 ft)

10 mm2 (8 AWG)

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DriveSupplyvoltage

Max.length(A+B) Cable size

12 V 0–5 m(0–16.4 ft)

10 mm2 (8 AWG)

0–5 m(0–16.4 ft)

6 mm2 (10 AWG)

Type 3 drive

24 V

5–7 m(16.4–23 ft)

10 mm2 (8 AWG)

0–7 m(0–23 ft)

2.5 mm2

(14 AWG)Wheel drive— Sail

12 V

7–10 m(23–32.8 ft)

4 mm2 (12 AWG)

0–7 m(0–23 ft)

2.5 mm2

(14 AWG)Wheel drive— Power(Sport Drive)

12 V

7–10 m(23–32.8 ft)

4 mm2 (12 AWG)

0–7 m(0–23 ft)

2.5 mm2

(14 AWG)Tiller drive 12 V

7–10 m(23–32.8 ft)

4 mm2 (12 AWG)

Important:Use of an incorrect power cable size will reducethe power supplied to the drive unit and couldcause your autopilot to malfunction. If in doubt,use a heavier gauge cable. Keep cable runs to aminimum where possible, and also observe theguidance provided in the location requirementssection of this document.

Drive (motor) connection — ACU-100,ACU-150Motor connectionThe motor connects to the connection panel of theACU.

Note:The connection colors for the motor cables may bedifferent depending on the motor type.

Motor power outputACU-100 ACU-1507 A (maximum continuousoutput)

12 A (maximum continuousoutput)

Note:The motor output has full short-circuit andover-current protection. Should either of the motoroutput connections be shorted to ground, thereshould be no permanent damage to the autopilot.

SeaTalkng® connection — ACU-100,ACU-150The ACU connects to the SeaTalkng® backboneusing the supplied Spur cable.

1. Drain (Screen)2. Positive (+) 12 V dc (red wire)3. Negative (–) 0 V dc (black wire)4. CAN HI (white wire)5. CAN LO (blue wire)6. ACU-100, ACU-150 connector panel7. SeaTalkng® spur cable (supplied)8. SeaTalkng® backbone

Note:The ACU-100 and ACU-150 do NOT provide powerto the SeaTalkng® backbone. The backbonerequires a separate 12 V dc power supply.

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Rudder reference connectionA rudder reference sensor unit can be connected tothe ACU to provide rudder angle information to theautopilot system.The connection of a rudder reference unit is highlyrecommended, to help ensure optimum autopilotperformance.

Note: A rudder reference sensor is not includedwith all autopilot products or system packs.Consult the Raymarine website or your local dealerfor a full list of the components included with yourautopilot system.

A rudder reference unit converts its movementinformation to rudder angle in +/- degrees.Certain environmental conditions such ascross-current can cause the autopilot system tosteer persistently to port or starboard, even whenthe rudder is centered. With a rudder reference unitconnected to your autopilot system, you can use anautopilot control head to specify an offset angle in +/-degrees to compensate for inaccurate rudder angleinformation caused by such conditions.The more accurate the rudder angle information, themore accurately the autopilot system can keep to acorrect course.The rudder reference unit connection to the ACUconnection panel is shown below.

Ite-m

Wire color — ACU-100,ACU-150

Wire color — ACU-200,ACU-300, ACU-400

1 Red Gray (screen)2 Blue Red

Ite-m

Wire color — ACU-100,ACU-150

Wire color — ACU-200,ACU-300, ACU-400

3 Green Green4 Gray (screen) Blue

Note:Where there are multiple sources of rudderreference information, the Evolution systemcomponents will ignore rudder inputs from anyrudder reference units that are NOT connecteddirectly to an Evolution ACU.

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4.4 ACU-200, ACU-300, ACU-400connections

Connections overview — ACU-200

1. SeaTalkng® connection2. Sleep switch connection3. Power connection4. Motor (drive) connection5. RF ground connection (drain conductor)6. Rudder reference connection7. Clutch connection — selectable between 12 / 24

V dc to suit connected device

Connections overview — ACU-300

1. SeaTalkng® connection2. Sleep switch connection3. Power connection4. Solenoid A and B drive out connection5. Solenoid drive return connection6. RF ground connection (drain conductor)7. Rudder reference connection8. Bypass valve connection (solenoid drive output)

— selectable between 12 / 24 V dc

Connections overview — ACU-400

1. SeaTalkng® connection2. Digital input / output connection3. Sleep switch connection4. Power connection5. Motor (drive) connection6. RF ground connection (drain conductor)7. Rudder reference connection8. Clutch connection — selectable between 12 / 24

V dc to suit connected device

Making connectionsFor information on how to connect the variouscomponents of the autopilot system, refer to thefollowing sections:• 5.1 EV and ACU installation instructions• Pilot controller documents• Drive unit installation documents

Power connection — ACU-200,ACU-300, ACU-400Power to the ACU unit must be from an appropriatelyfused and rated supply.

1. ACU power connection panel2. Vessel power distribution panel

Power connection colorsColor Description

A Red Power in Positive (+) 12 / 24 Vdc

B Black Power in Negative (–) 0 V dc

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Warning: Positive groundsystemsDo not connect this unit to a system whichhas positive grounding.

Fuses and circuit protectionThere are 3 levels of power protection in the autopilotsystem. The drive (motor) and associated cablesare initially protected by the current sensing and stallcondition detection within the ACU hardware andsoftware. A second level of protection is providedto these parts and the ACU components by theunit's main power fuse. Protection for the entireautopilot system and its wiring back to the mainpower distribution panel is provided by your vessel’scircuit breaker / fuse.

Power supply circuit protectionProtect the power supply for the Evolution system atthe distribution board with a fuse or circuit breakerthat is suitable for the ACU. For guidance, refer tomain power fuse rating stated on the ACU connectorpanel. If in doubt, consult your local dealer.

Internal fusesThe ACU uses standard automotive blade fuses.Spare fuses are located on the underside of theremovable cover.

Note:For clarity, only the power and fuse-relatedconnections are shown in the illustration above.

1. Power fuse (accessible via the removable cover)2. SeaTalkng® fuse (fuse power supply from ACU

to SeaTalkng® backbone)3. Power fuse (labelled with total power consumed

by system)

Fuse ratingsSeaTalkng® 3 AACU-100 10 AACU-150 15 A

ACU-200 20 AACU-300 15 AACU-400 40 A

Grounding — Dedicated drain wirerequiredThis product includes a dedicated drain conductor(screen) for connection to a vessel's RF groundpoint.It is important that an effective RF ground isconnected to the unit. The unit can be groundedby connecting the drain conductor (screen) to thevessel's RF ground point. On vessels without anRF ground system the drain conductor (screen)should be connected directly to the negative batteryterminal.The dc power system should be either:• Negative grounded, with the negative batteryterminal connected to the vessel's ground; or

• Floating, with neither battery terminal connectedto the vessel's ground.

If several items require grounding, they may firstbe connected to a single local point (e.g. withina switch panel), with this point connected via asingle, appropriately-rated conductor, to the vessel’scommon RF ground point.

ImplementationThe preferred minimum requirement for the path toground is via a flat tinned copper braid, with a 30Arating (1/4inch) or greater. If this is not possible, anequivalent stranded wire conductor maybe used,rated as follows:• for runs of <1m (3 ft), use 6mm2 (#10 AWG) orgreater.

• for runs of >1m (3 ft), use 8 mm2 (#8 AWG) orgreater.

In any grounding system, always keep the length ofconnecting braid or wires as short as possible.

References• ISO10133/13297• BMEA code of practice• NMEA 0400

Power distribution — ACURecommendations and best practice.• The product is NOT supplied with a power cable.Please refer to the Power and drive cablessection for power cable requirements.

• Refer to the Power connection section for moreinformation on how to identify the wires in yourproduct’s power cable, and where to connect them.

• See below for more information on implementationfor some common power distribution scenarios.

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Important:When planning and wiring, take into considerationother products in your system, some of which (e.g.sonar modules) may place large power demandpeaks on the vessel’s electrical system.

Note:The information provided below is for guidanceonly, to help protect your product. It coverscommon vessel power arrangements, but doesNOT cover every scenario. If you are unsure howto provide the correct level of protection, pleaseconsult an authorized Raymarine dealer or asuitably qualified professional marine electrician.

Implementation — direct connection to battery• The unit may be connected directly to the vessel'sbattery, via a suitably rated fuse or breaker.

• If the unit does not require a separate RF Ground(drain) connection, only the power cable’s red andblack wires need to be connected.

• You MUST fit a suitably rated fuse or breakerbetween the red wire and the battery’s positiveterminal.

• Refer to the inline fuse ratings provided in theproduct’s documentation.

A Battery connection scenario A: suitable for a vesselwith a common RF ground point. In this scenario, ifyour product requires a separate RF Ground (drain)connection then it should be connected to the vessel’scommon ground point.

B Battery connection scenario B: suitable for a vesselwithout a common grounding point. In this case, ifyour product requires a separate RF Ground (drain)connection then it should be connected directly to thebattery’s negative terminal.

Implementation — connection to distributionpanel

• Alternatively, the unit’s power connection may beconnected to a suitable breaker or switch on thevessel's power distribution panel, or factory-fittedpower distribution point.

• The distribution point should be fed fromthe vessel’s primary power source by 8AWG(8.36mm2) cable.

• Ideally, all equipment should be wired to individualsuitably-rated thermal breakers or fuses, withappropriate circuit protection. Where this is notpossible and more than 1 item of equipmentshares a breaker, use individual in-line fusesfor each power circuit to provide the necessaryprotection.

• In all cases, observe the recommendedbreaker / fuse ratings provided in the product’sdocumentation.

Important:Be aware that the suitable fuse rating for thethermal breaker or fuse is dependent on thenumber of devices you are connecting.

GroundingEnsure that you observe the separate groundingadvice provided in the product’s documentation.

More informationIt is recommended that best practice is observed inall vessel electrical installations, as detailed in thefollowing standards:• BMEA Code of Practice for Electrical andElectronic Installations in Boats

• NMEA 0400 Installation Standard• ABYC E-11 AC & DC Electrical Systems on Boats• ABYC A-31 Battery chargers and Inverters• ABYC TE-4 Lightning Protection

Sharing a breakerWhere more than 1 piece of equipment shares abreaker you must provide protection for the individualcircuits. E.g. by connecting an in-line fuse for eachpower circuit.

1 Positive (+) bar2 Negative (-) bar

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3 Circuit breaker4 Fuse

Where possible, connect individual items ofequipment to individual circuit breakers. Where thisis not possible, use individual in-line fuses to providethe necessary protection.

Power and drive cablesImportant electrical considerations when planningcable runs and equipment location.The amount of electrical current available to theautopilot system components will be impacted bythe length and gauge of the cables used to connectall the components. When determining the cablerequired for the power and drive connections it isnecessary to consider the combined cable lengthof both connections.

1. ACU (Actuator Control Unit)2. Power supply / distribution panel3. Drive unit

Power and drive cable selection

DriveSupplyvoltage

Max.length(A+B) Cable size0–7 m(0–23 ft)

2.5 mm2

(14 AWG)Type 0.5hydraulicpump

12 V

7–10 m(23–32.8 ft)

4 mm2 (12 AWG)

0–7 m(0–23 ft)

2.5 mm2

(14 AWG)• Type 1

drive• CR pump

(ACU–300only)

12 V

7–10 m(23–32.8 ft)

4 mm2 (12 AWG)

0–5 m(0–16.4 ft)

6 mm2 (10 AWG)12 V

5–7 m(16.4–23 ft)

10 mm2 (8 AWG)

0–3 m(0–9.8 ft)

4 mm2 (12 AWG)

3–5 m(9.8–16.4 ft)

6 mm2 (10 AWG)

Type 2 drive

24 V

5–10 m (16.4–32.8 ft)

10 mm2 (8 AWG)

DriveSupplyvoltage

Max.length(A+B) Cable size

12 V 0–5 m(0–16.4 ft)

10 mm2 (8 AWG)

0–5 m(0–16.4 ft)

6 mm2 (10 AWG)

Type 3 drive

24 V

5–7 m(16.4–23 ft)

10 mm2 (8 AWG)

0–7 m(0–23 ft)

2.5 mm2

(14 AWG)Wheel drive— Sail

12 V

7–10 m(23–32.8 ft)

4 mm2 (12 AWG)

0–7 m(0–23 ft)

2.5 mm2

(14 AWG)Wheel drive— Power(Sport Drive)

12 V

7–10 m(23–32.8 ft)

4 mm2 (12 AWG)

0–7 m(0–23 ft)

2.5 mm2

(14 AWG)Tiller drive 12 V

7–10 m(23–32.8 ft)

4 mm2 (12 AWG)

Important:Use of an incorrect power cable size will reducethe power supplied to the drive unit and couldcause your autopilot to malfunction. If in doubt,use a heavier gauge cable. Keep cable runs to aminimum where possible, and also observe theguidance provided in the location requirementssection of this document.

Motor (drive) and clutch connection —ACU-200 and ACU-400Motor connectionThe motor connects to the connection panel of theACU.

1. Clutch (not all motors have this connection)Cables and connections 37

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2. Motor (not all compatible variants are shown inthe illustration above)

Clutch connection colorsColor Description

A Red Clutch Positive (+)connection

B Blue Clutch Negative (–)connection

Motor power outputACU–200 ACU-40015 A (maximum continuousoutput)

30 A (maximum continuousoutput)

Note:The motor output has full short-circuit andover-current protection. Should either of the motoroutput connections be shorted to ground, thereshould be no permanent damage to the autopilot.

Clutch power outputACU–200 ACU-400Up to 2 A continuous at 12 Von 12 V and 24 V systems.

• Up to 4 A continuous at12 V on 12 V systems.

• Up to 4 A continuous at24 V on 24 V systems.

• Up to 4 A continuous at12 V on 24 V systems.

Note:The use of a clutch drive will have an impacton the amount of electrical current available tothe SeaTalkng® backbone. On 24 V systems,there is an 8 A / 12 V maximum supply for theSeaTalkng® backbone and clutch drive combined.For example, if the clutch requires 4 A, theSeaTalkng® supply can only deliver 4 A to the restof the backbone.

Note:The clutch output on all ACU variants has fullshort-circuit and over-current protection. Shouldeither of the clutch output connections be shortedto ground, there should be no permanent damageto the autopilot.

Clutch voltage switch

If the drive has a separate clutch connection, youmust ensure that the clutch voltage switch on theACU is set correctly to suit the connected drive.

Important:To avoid potential damage to equipment, ensurevoltage selector switch is set to the correct setting.The clutch voltage may be different from that of thedrive itself, for example the range of both 12 V and24 V Raymarine drives all have a 12 V clutch. If indoubt, consult your local dealer.

Solenoid (drive) and bypass valveconnection - ACU-300Constant Running Pump (solenoid) drives connectto the connection panel of the ACU-300.

Solenoid drive connection

1. Electronic steering / jog lever (if required)2. Back-feed protection diodes (if using an

electronic steering or jog lever)3. Solenoid out4. Solenoid return5. Solenoid valves (with diodes across spool

valves)

Note:If an electronic steering or jog lever is used, fitdiodes (suggested type: 1N4004) in-line with thesolenoid outputs to prevent back-feeding the ACU.

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Bypass valve connection and voltage switchSome drives feature an electrically-operated bypassvalve to minimize the effect on the steering whenthe autopilot is in standby.If the drive has a separate bypass valve, connect itto the Bypass connection on the ACU, ensuring thatthe voltage selection switch is set correctly to 12 V /24 V as appropriate.

Important: To avoid potential damage toequipment, ensure voltage selector switch is set tothe correct setting. The bypass valve voltage maybe different from that of the drive itself. If in doubt,consult the manufacturer of the drive unit.

Bypass valve connection colorsColor Description

A Red Bypass valve Positive(+) connection

B Blue Bypass valve Negative(–) connection

VMU adapter connection — ACU-400The ACU-400 interfaces to the ZF-Marine VMU (sailpod drive) using the VMU adapter. The VMU adapterconnects to the ACU-400 as shown.

1. ACU-4002. VMU adapter3. ZF-Marine VMU (Connection to sail pod drive)

Note:The screen wire is terminated at the ZF-MarineVMU and VMU adaptor. It is NOT connected atthe ACU-400.

Raymarine recommends the following cablespecification:• 4-core (22 AWG) with overall screen

SeaTalkng® connection — ACU-200,ACU-300, ACU-400The ACU-200, ACU-300, and ACU-400 areconnected to a compatible autopilot controller usingSeaTalkng®.The ACU-200, ACU-300, and ACU-400 connect tothe SeaTalkng® backbone using the supplied spurcable.

Note:For clarity, only the power-related ACU connectionsare shown in the illustration above.

1. SeaTalkng® power switch2. ACU connector panel3. Evolution™ to SeaTalkng® spur cable4. SeaTalkng® backbone

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SeaTalkng® power switch (ACU-200, ACU-300,ACU-400 only)The ACU-200, ACU-300, ACU-400 can providepower to the SeaTalkng® backbone. This willprovide power to certain equipment connected to thebackbone (e.g. SeaTalkng® autopilot control headand instrument displays).Set the SeaTalkng® power switch on the connectorpanel to the appropriate position:• ON — The ACU-200, ACU-300, ACU-400 willsupply power to the SeaTalkng® backbone.

ImportantEnsure that there are no otherpower feeds connected into the backbone.

• OFF — The ACU-200, ACU-300, ACU-400 willNOT supply power to the SeaTalkng® backbone.Ensure that there is a separate power feed to theSeaTalkng® backbone.

Important:Use correct fuse. The fuse supplying theSeaTalkng® system MUST be rated as per thevalue shown on the ACU connector panel.

Sleep switch connection — ACU-200,ACU-300, ACU-400A Sleep switch disables the operation of theautopilot while retaining any power supplied to theSeaTalkng® backbone.

The switch and associated cable are not suppliedwith the Evolution system. Contact your dealer ordrive manufacturer for more information.

Rudder reference connectionA rudder reference sensor unit can be connected tothe ACU to provide rudder angle information to theautopilot system.The connection of a rudder reference unit is highlyrecommended, to help ensure optimum autopilotperformance.

Note: A rudder reference sensor is not includedwith all autopilot products or system packs.Consult the Raymarine website or your local dealerfor a full list of the components included with yourautopilot system.

A rudder reference unit converts its movementinformation to rudder angle in +/- degrees.Certain environmental conditions such ascross-current can cause the autopilot system tosteer persistently to port or starboard, even when

the rudder is centered. With a rudder reference unitconnected to your autopilot system, you can use anautopilot control head to specify an offset angle in +/-degrees to compensate for inaccurate rudder angleinformation caused by such conditions.The more accurate the rudder angle information, themore accurately the autopilot system can keep to acorrect course.The rudder reference unit connection to the ACUconnection panel is shown below.

Ite-m

Wire color — ACU-100,ACU-150

Wire color — ACU-200,ACU-300, ACU-400

1 Red Gray (screen)2 Blue Red3 Green Green4 Gray (screen) Blue

Note:Where there are multiple sources of rudderreference information, the Evolution systemcomponents will ignore rudder inputs from anyrudder reference units that are NOT connecteddirectly to an Evolution ACU.

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4.5 SeaTalk® pilot controllerconnectionThe SeaTalk® to SeaTalkng® converter can be usedto enable control of SeaTalkng® autopilots usinglegacy SeaTalk® pilot controllers. Other SeaTalk®devices can be connected to the SeaTalkng®backbone in the same way.

1. SeaTalkng® MFD (MFDs require a separatepower supply.)

2. SeaTalk® to SeaTalkng® adaptor cable(A22164)

3. SeaTalk® pilot controller (powered from theSeaTalkng® backbone.)

4. SeaTalkng® autopilot5. SeaTalkng® 12 V dc power supply connection6. SeaTalk® to SeaTalkng® converter

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Chapter 5: Installation

Chapter contents• 5.1 EV-1 Installation on page 44• 5.2 ACU Installation on page 46• 5.3 Drive unit installation on page 47

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5.1 EV-1 Installation

Surface mounting the EV-1The supplied Deck mounting kit is used to surfacemount the unit.Ensure that the chosen location meets the product’slocation requirements, see 3.8 Selecting a locationfor details.

Important:The installation must only be performed withthe vessel either on a hard standing, or tied-upalongside a pontoon or berth.

1. Using the Mounting tray template (87170), drill 4holes in the mounting surface, plus a 22 mm (7/8in) hole for the SeaTalkng® cable.

2. Place the small sealing ring in the groove locatedon the bottom of the Mounting tray.

3. Secure the tray to the mounting surface using the4 x fixings, supplied.

4. Place the large sealing ring into the groove onthe upper side of the Mounting tray.

5. Pull the SeaTalkng® cable through the mountingsurface hole and the Mounting tray. Plug in thecable connector on the underside of the unit andsecure by rotating the locking collar clockwise2 clicks.

6. Insert the unit into the mounting tray, ensuringthe tabs in the Mounting tray are slotted into thegrooves around the edge of the unit.

Important:The unit must be mounted with the LED ‘arrow’in parallel alignment with the longitudinal axis(centerline) of the vessel and be pointing towardsthe vessel’s bow.

7. Place the Mounting trim over the unit slightlyoffset, and then twist the Mounting trim clockwiseuntil it locks into position.

Bracket mounting the EV-1The supplied Deck mounting kit is used to mount theunit on a vertical surface.Ensure that the chosen location meets the product’slocation requirements, see 3.8 Selecting a locationfor details.

Important: The installation must only beperformed with the vessel either on a hardstanding, or tied-up alongside a pontoon or berth.

1. Use the Mounting bracket template (87170) todrill 3 pilot holes in the vertical mounting surface.Secure the mounting bracket to the surface usingthe supplied screws.

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2. Place the small sealing ring in the groove locatedon the bottom of the Mounting tray.

3. Secure the tray to the bracket using 3 of thesupplied screws, in the positions indicated in theillustration above.

4. Place the large sealing ring into the groove onthe upper side of the Mounting tray.

5. Pull the SeaTalkng® cable through the canter ofthe bracket and tray. Plug in the cable connectoron the underside of the unit and secure byrotating the locking collar clockwise 2 clicks.

6. Insert the unit into the mounting tray, ensuringthe tabs in the Mounting tray are slotted into thegrooves around the edge of the unit.

Important:The unit must be mounted with the LED ‘arrow’in parallel alignment with the longitudinal axis(centerline) of the vessel and be pointing towardsthe vessel’s bow.

7. Orientate the Mounting trim so that the releasehole is accessible when mounted.

8. Place the Mounting trim over the unit slightlyoffset, and then twist the Mounting trim clockwiseuntil it locks into position.

Releasing the unit from the adaptorFollow the steps below to release the unit from theMounting adaptor.

1. Insert the flat of a small flat blade screw driver,or similar tool into the release hole located onthe flat edge of the mounting adaptor and twistthe screw driver 90°, so that there is a small gapbetween the Mounting trim and Mounting tray.

Important: To help prevent scratching the product,cover the tip of your screw driver with a small pieceof insulation tape.

2. Twist the Mounting trim counter-clockwiseapproximately 10° and then lift away from theunit.

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5.2 ACU Installation

Mounting the ACU-100, ACU-150Ensure that the chosen location meets the product’slocation requirements, see 3.8 Selecting a locationfor details.

Important:The installation must only be performed withthe vessel either on a hard standing, or tied-upalongside a pontoon or berth.

1. Using an appropriate screwdriver, undo thescrews located on the top cover and remove thetop cover from the ACU.

Once the cover is removed, the unit’s mountingholes are accessible.

2. Mount the ACU in an appropriate location andsecure to the mounting surface using the suppliedscrews.

You should also mount the autopilot control headand rudder reference unit (if appropriate) at thistime.

3. To access the screw terminals for connecting thecables to the ACU, remove the screw terminal

connectors from the sockets, as shown in thefollowing illustration:

4. Insert the relevant wires from the SeaTalkngspur cable into the SeaTalkng screw terminals,as shown in the illustration above. Tightenthe screws to secure the wires. Repeat for allrequired connections.

5. Push the screw terminals back into the connectorpanel, ensuring a tight connection.

6. Route the cables through the cable guideslocated on the lower lip of the unit.Raymarine recommends that you use cable ties

to secure the cables to the unit.7. Once all connections are made and the cables

correctly routed in the guides, replace the ACUcover, ensuring a tight fit between the cover’srubber seal and the cables.

8. Using the supplied screws, secure the cover tothe unit, ensuring that the clips are aligned andsecured (along with an audible click):

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Mounting the ACU-200, ACU-300,ACU-400

Important: The installation must only beperformed with the vessel either on a hardstanding, or tied-up alongside a pontoon or berth.

1. Mount the ACU in an appropriate location andsecure with the screws supplied.

You should also mount the autopilot control headand rudder reference unit (if appropriate) at thistime.

2. Route the power, data and any other cablesrequired for connection to the ACU.

3. Make all necessary connections into the ACUconnector panel.

The connector panel is accessed by removingthe front cover.

• A — Unlock cover panel• B — Lock cover panel

5.3 Drive unit installationFor instructions on how to install the drive unitfor your autopilot system, refer to the dedicatedInstallation instructions supplied with the drive unit.Refer to the Product documentation section ofthis document for a full list of available drive unitdocuments.The documents are also available todownload from the Raymarine website:www.raymarine.com/manuals

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Chapter 6: System checks and troubleshooting

Chapter contents• 6.1 Post-installation checks on page 50• 6.2 Autopilot system setup on page 50• 6.3 Alarms on page 51• 6.4 LED indications — EV-1 on page 54• 6.5 LED indications — ACU on page 55

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6.1 Post-installation checksThese checks should be carried out after installation,and prior to the commissioning of the autopilotsystem.1. Switch on power to the autopilot system and

associated equipment.

• ACU (for EV-1 systems only)• Autopilot controller• SeaTalkng® backbone (if this has its ownpower supply)

2. Check that the autopilot controller powers up. Ifthe display is blank press and hold the Powerbutton for 2 seconds.

3. Check the display for error messages that couldindicate a problem with the installation.

For assistance with diagnosing faults:• Refer to the troubleshooting informationsupplied with the product, or

• contact Raymarine customer support

6.2 Autopilot system setupImportant: Before using the autopilot system itis essential that it is properly commissioned inaccordance with the setup instructions.

1. Perform an initial power-on test to ensure allcomponents are working correctly.

2. Refer to the latest version of your compatibleAutopilot Controller’s user documentation fordetailed instructions on how to commission yourEvolution autopilot system.

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6.3 AlarmsAlarms are raised by the autopilot system to alert you to mechanical and electrical conditions requiringyour attention.The Evolution components transmit alarm alerts on the SeaTalkng® network for display on autopilotcontrollers and MFDs, along with an audible alert. The Evolution components stop raising an alarm whenthe alarm condition ceases or the alarm is acknowledged on the autopilot controller or MFD. If the alarm issafety-critical it will be raised again after a timed delay.Unless otherwise stated in the table below, you should respond to alarms by selecting OK or Acknowledgeon your autopilot controller or MFD.Alarm Message Possible causes SolutionOFF COURSE Autopilot has deviated from planned

course.Check your vessel position and ifnecessary take manual control to steerthe vessel back on course.

WIND SHIFT Autopilot is unable to maintain navigationto the current wind angle.

LOW BATTERY Power supply voltage has dropped belowacceptable limits. Caused by low batteryvoltage or voltage drop at the ACUunit (EV-1 systems only), due to poorconnections or inadequate wiring.

Acknowledge the alarm and then start theengine to recharge the battery. If problempersists, check wiring connections andthat the quality and gauge of wiring isadequate for the current draw of the driveunit.

LARGE XTE Large cross-track error. The autopilothas deviated more than expected froma planned course.

Check your vessel position and ifnecessary take manual control to steerthe vessel back on course.

CU DISCONNECTED The autopilot control head has beendisconnected.

• Check the physical cables andconnections between the autopilotcontrol head and the SeaTalkng®system. Also between the EV-1 / EV-2and the SeaTalkng system.

• If the autopilot control head isconnected via a SeaTalk® toSeaTalkng® converter, check theconverter is using the latest softwareversion.

AUTO RELEASE Possible fault with rudder reference unit.Alternatively, if your autopilot systemincludes a stern I/O drive, you have takenmanual control of the steering while thepilot is in Auto mode.

• Check rudder reference unitconnections.

• For systems using the Volvo PentaEVC drive interface unit, check theunit is operating correctly.

WAYPOINT ADVANCE The autopilot has steered the vessel tothe current waypoint.

Acknowledge the turn to the nextwaypoint.

DRIVE STOPPED • Motor / steering has not moved within20 seconds of a course changecommand.

• The autopilot is unable to turn therudder (either because the weatherload on the helm is too high, or if therudder position sensor has passedbeyond the preset rudder limits orrudder end-stops.

• Autopilot resets due to an externalevent (such as use of the sleep switch,or faulty wiring causing the autopilotcomponents to power cycle).

• Autopilot resets due to software error.

• Check the rudder reference unit hasbeen installed correctly to reflect thelimits and end-stops of the vessel’srudder system.

• For EV-1 systems, check ACU driveoutput voltage and drive and clutchvoltage output (if applicable).

• For EV-1 systems, check allconnections to ACU.

• Check all connections to drive unit.• Check that the drive unit operates and

is not stalled.• Check steering system is secure.

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Alarm Message Possible causes SolutionNO RUDDER REFERENCE No rudder reference unit is detected,

or the rudder reference unit has turnedoutside its operational range (50degrees).

If a rudder reference unit is installed,check the wiring. Inspect the unit forpossible damage.

STALL DETECTED Motor speed dropped too low for givencourse change or motor stalling. Thiscan be caused by a faulty drive unit orsteering fault. Alternatively, the steeringhard-over time may be too slow.

• Check that the drive unit operates andis not stalled.

• Check the steering hard-over time.

CLUTCH OVERLOAD The clutch for the drive system isdemanding a greater power output thanis supported by the clutch power outputof the Evolution components.

Refer to the clutch power output ratingsprovided in the Installation instructionsfor the relevant Evolution components,and ensure the clutch for the drive unitdoes not exceed this power output.

CURRENT OVERLOAD Serious drive failure; the drive isdemanding too much electrical currentdue to short-circuit or jamming. Causedby a faulty drive unit or motor, or wiringshort-circuit. Alternatively, a fault in thesteering system may be causing the driveunit to lock-up.

Check the drive unit.

ROUTE COMPLETE Your vessel has arrived at the end of thecurrent route.

No action required.

NO DATA • The autopilot is in Wind Vane modeand has not received wind angle datafor 32 seconds.

• The autopilot is in Track mode and isnot receiving navigation data, or therudder position sensor is receiving alow-strength signal. This will clearwhen the signal improves.

Check the connections to the windtransducer, multifunction display, andautopilot control head (as appropriate).

PILOT STARTUP Autopilot components are initializing. Some components may take a momentto startup.

NO WIND DATA The autopilot is in Wind Vane mode andhas not received wind angle data for 32seconds.

Check the connections to the windtransducer.

NO SPEED DATA The autopilot has not received speed(STW or SOG) data for 10 seconds, whilein Auto mode.

Check the connections to the speedtransducer. Pilot does not require speeddata in order to operate. However, it doesenhance the overall performance whenin Auto mode.

NO COMPASS The EV-1 or EV-2 is not receivingheading data.

• Check the connections to the EV-1 /EV-2.

• Power cycle the EV-1 / EV-2, byremoving and then reconnecting theSeaTalkng® cable.

RATEGYRO FAIL The internal rate gyro on the EV-1 orEV-2 unit has developed a fault. This willbe evident as a compass issue and couldcause the compass heading to deviateor lock-up.

If the problem persists, contact your localRaymarine service center.

MOTOR POWER SWAPPED On the Evolution ACU unit, the motorcables are connected to the powerterminals, and vice versa.

Switch off the power to the unit andreconnect correctly.

NO GPS DATA A source of GPS data is not connected tothe SeaTalkng® system.

Check connections to the GPS datasource.

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Alarm Message Possible causes SolutionJOYSTICK FAULT A fault has occurred with the joystick.

This alarm applies only to autopilotsystems that include a joystick controller.

Check the connections to, and operationof the joystick.

NO IPS (NO DRIVE DETECTED) Loss of communications between theEV-1 and ACU, or EV-2 and driveinterface unit.

Check all physical data connectionsbetween these devices, as appropriate.

PILOTRESETNORMAL (UNEXPECTEDHARDWARE RESET)

• Autopilot resets due to an externalevent (such as use of the sleep switch,or faulty wiring causing the autopilotcomponents to power cycle).

Check all system wiring, especiallypower-related wiring.

PILOT RESET EXCEPTION(UNEXPECTED SOFTWARE RESET)

The EV-1 / EV-2 software has detecteda fault it cannot recover from, and hasreset the pilot.

Wait approximately 1 minute for the EV-1/ EV-2 to reset and re-initialize.

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6.4 LED indications — EV-1

LED color LED code Status Action requiredSolid green Normal operation. • None (normal power up

takes <1 minute.)Long flash green on(x1), long flash off.Cycle repeats after 2seconds.

Unit is initializing;no pilot or compassfunctions currentlyavailable.

• None (normal power uptakes <1 minute.)

Short flash red on(x2), long flash off.Cycle repeats after 4seconds.

No SeaTalkng®connection.

• Ensure network ispowered.

• Ensure network cable andconnections are secureand free from damage.

• If problem persists contactRaymarine technicalsupport.

Short flash red on(x7), long flash off.Cycle repeats after 9seconds.

SeaTalkng®connected but notreceiving data.

• If problem persists contactRaymarine technicalsupport.

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6.5 LED indications — ACU

LED color LED code Status Action requiredSolid green Normal operation. • None (normal power up

takes <1 minute.)Short flash red on(x2), long flash off.Cycle repeats after 4seconds.

No SeaTalkng®connection.

• Ensure network ispowered.

• Ensure network cable andconnections are secureand free from damage.

• If problem persists contactRaymarine technicalsupport.

Short flash red on(x7), long flash off.Cycle repeats after 9seconds.

SeaTalkng®connected but notreceiving data.

• If problem persists contactRaymarine technicalsupport.

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Chapter 7: Maintenance

Chapter contents• 7.1 Service and maintenance on page 58• 7.2 Routine equipment checks on page 58• 7.3 Product cleaning on page 59

Maintenance 57

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7.1 Service and maintenanceThis product contains no user serviceablecomponents. Please refer all maintenanceand repair to authorized Raymarine dealers.Unauthorized repair may affect your warranty.

7.2 Routine equipment checksRaymarine strongly recommends that you completea number of routine checks to ensure the correct andreliable operation of your equipment.Complete the following checks on a regular basis:• Examine all cables for signs of damage or wearand tear.

• Check that all cables are securely connected.

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7.3 Product cleaningBest cleaning practices.

When cleaning products:• Lightly rinse or flush with clean, cool fresh water.• If your product has a display screen, do NOT wipethe screen with a dry cloth, as this could scratchthe screen coating.

• Do NOT use: abrasive, acidic, ammonia, solventof chemical based cleaning products.

• Do NOT use a jet wash.

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Chapter 8: Technical support

Chapter contents• 8.1 Raymarine product support and servicing on page 62• 8.2 Learning resources on page 63

Technical support 61

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8.1 Raymarine product supportand servicingRaymarine provides a comprehensive productsupport service, as well as warranty, service, andrepairs. You can access these services through theRaymarine website, telephone, and e-mail.

Product informationIf you need to request service or support, pleasehave the following information to hand:• Product name.• Product identity.• Serial number.• Software application version.• System diagrams.You can obtain this product information using themenus within your product.

Servicing and warrantyRaymarine offers dedicated service departments forwarranty, service, and repairs.Don’t forget to visit the Raymarine website toregister your product for extended warranty benefits:http://www.raymarine.co.uk/display/?id=788.Region Tele-

phoneE-mail

UnitedKingdom (UK),EMEA, andAsia Pacific

+44(0)1329246 932

[email protected]

United States(US)

+1 (603)324 7900

[email protected]

Web supportPlease visit the “Support” area of the Raymarinewebsite for:• Manuals and Documents — http://www.rayma-rine.com/manuals

• FAQ / Knowledgebase — http://www.rayma-rine.com/knowledgebase

• Technical support forum — http://forum.rayma-rine.com

• Software updates — http://www.rayma-rine.com/software

Telephone and e-mail supportRegion Tele-

phoneE-mail

United Kingdom(UK), EMEA,and Asia Pacific

+44(0)1329246 777

[email protected]

United States(US)

+1 (603)324 7900(Toll-free:+800 5395539)

[email protected]

Region Tele-phone

E-mail

Australia andNew Zealand

+61 289770300

[email protected](Raymarine subsidiary)

France +33 (0)146 49 7230

[email protected](Raymarine subsidiary)

Germany +49(0)40 237808 0

[email protected](Raymarine subsidiary)

Italy +39 0299451001

[email protected](Raymarine subsidiary)

Spain +34 962965 102

[email protected](Authorized Raymarinedistributor)

Netherlands +31(0)263614 905

[email protected](Raymarine subsidiary)

Sweden +46(0)317633 670

[email protected](Raymarine subsidiary)

Finland +358(0)207619 937

[email protected](Raymarine subsidiary)

Norway +47 69264 600

[email protected](Raymarine subsidiary)

Denmark +45 437164 64

[email protected](Raymarine subsidiary)

Russia +7 495788 0508

[email protected](Authorized Raymarinedistributor)

Viewing product informationWith your MFD Homescreen displayed:1. Select Set-up.2. Select Maintenance.3. Select Diagnostics.4. Select Select Device.5. Select the relevant product from the list.The Diagnostics page is displayed.

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8.2 Learning resourcesRaymarine has produced a range of learningresources to help you get the most out of yourproducts.

Video tutorialsRaymarine official channel onYouTube:

• http://www.youtube.com/u-ser/RaymarineInc

Video Gallery:

• http://www.rayma-rine.co.uk/view/?id=2679

Product Support videos:

• http://www.rayma-rine.co.uk/view/?id=4952

Note:• Viewing the videos requires a device with anInternet connection.

• Some videos are only available in English.

Training coursesRaymarine regularly runs a range of in-depth trainingcourses to help you make the most of your products.Visit the Training section of the Raymarine websitefor more information:• http://www.raymarine.co.uk/view/?id=2372

FAQs and Knowledge BaseRaymarine has produced an extensive set of FAQsand a Knowledge Base to help you find moreinformation and troubleshoot any issues.• http://www.raymarine.co.uk/knowledgebase/

Technical support forumYou can use the Technical support forum to aska technical question about a Raymarine productor to find out how other customers are usingtheir Raymarine equipment. The resource isregularly updated with contributions from Raymarinecustomers and staff:• http://forum.raymarine.com

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Chapter 9: Technical specification

Chapter contents• 9.1 Technical specification — EV-1 and EV-2 on page 66• 9.2 Technical specification — ACU-100, ACU-150 on page 67• 9.3 Technical specification — ACU-200, ACU-300, ACU-400 on page 68

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9.1 Technical specification —EV-1 and EV-2Nominal supply voltage 12 V (powered by

SeaTalkng® system).Operating voltage range 10.8 V to 15.6 V dc.Power consumption (takenfrom SeaTalkng® system)

30 mA.

SeaTalkng® LEN (LoadEquivalency Number)

1

Sensors • 3-axis digitalaccelerometer.

• 3-axis digital compass.• 3-axis gyro digital angular

rate sensor.Data Connections • SeaTalkng®.

• NMEA 2000 DeviceNet(EV-2 only; port not usedon EV-1 unit).

Environmental Installation environment

• Operating temperature:-20 ºC to +55 ºC (-4 ºF to+131 ºF).

• Storage temperature:-30 ºC to +70 ºC (-22°F to+158°F).

• Relative humidity: max93%.

• Waterproof rating: IPX 6.Dimensions • Diameter: 140 mm (5.5 in).

• Depth (including mountingenclosure): 35 mm (1.4 in).

• Depth (including wallbracket): 95 mm (3.8 in).

Weight 0.29 kg (0.64 lbs)EMC compliance • Europe: 2004/108/EC.

• Australia and NewZealand: C-Tick,Compliance Level 2.

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9.2 Technical specification — ACU-100, ACU-150ACU-100 ACU-150

Drive current output • Maximum continuous 7 A at supplyvoltage.

• Maximum continuous 12 A at supplyvoltage.

Drive clutch output No clutch connection. No clutch connection.Connections • Rudder reference sensor.

• Power.• Drive motor.• Ground.

• Rudder reference sensor.• Power.• Drive motor.• Ground.

Nominal supply voltage 12 V 12 VOperating voltage range 10.8 V to 15.6 V dc 10.8 V to 15.6 V dcPower consumption (standby) — mainpower supply

300 mA (12 V) 300 mA (12 V)

Power consumption (standby) —SeaTalkng® power supply

No power supply to SeaTalkng® No power supply to SeaTalkng®

SeaTalkng® LEN (Load EquivalencyNumber)

1 1

SeaTalkng® Power out No power supply to SeaTalkng® No power supply to SeaTalkng®Data connections SeaTalkng® SeaTalkng®Environmental Installation environment

• Operating temperature: -20 ºC to+55 ºC (-4 ºF to +131 ºF).

• Storage temperature: -30 ºC to +70 ºC(-22°F to +158°F).

• Relative humidity: max 93%.• Waterproof rating:

• Connector panel: IPX2• Drive electronics: IPX6

Installation environment

• Operating temperature: -20 ºC to+55 ºC (-4 ºF to +131 ºF).

• Storage temperature: -30 ºC to +70 ºC(-22°F to +158°F).

• Relative humidity: max 93%.• Waterproof rating:

• Connector panel: IPX2• Drive electronics: IPX6

Dimensions • Width: 180 mm (7.1 in).• Height: 140 mm (5.5 in).• Depth: 52 mm (2.0 in).

• Width: 180 mm (7.1 in).• Height: 140 mm (5.5 in).• Depth: 52 mm (2.0 in).

Weight 0.6 kg (1.32 lbs). 0.6 kg (1.32 lbs).EMC compliance • Europe: 2004/108/EC.

• Australia and New Zealand: C-Tick, Compliance Level 2.

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9.3 Technical specification — ACU-200, ACU-300, ACU-400ACU-200 ACU-300 ACU-400

Drive current output • Maximum continuous 15 Aat supply voltage.

• Maximum continuous 5 Aat supply voltage.

• Maximum continuous 30 Aat supply voltage.

Drive clutch output Up to 2.0 A continuous,selectable between 12 / 24 V

No clutch connection. • Up to 4 A continuous at12 V on 12 V systems.

• Up to 4 A continuous at24 V on 24 V systems.

• Up to 4 A continuous at12 V on 24 V systems.

Connections • Rudder reference sensor.• Sleep switch.• Power.• Drive motor.• Drive clutch.• Ground.

• Rudder reference sensor.• Sleep switch.• Power.• Solenoid drive out / return.• Ground.

• Rudder reference sensor.• Sleep switch.• Power.• Drive motor.• Drive clutch.• Ground.• Digital Input / Output (DIO).

Nominal supply voltage 12 V or 24 VOperating voltage range 10.8 V to 31.2 V dcPower consumption(standby) — main powersupply

300 mA (12 / 24 V)

Power consumption(standby) — SeaTalkng®power supply

20 mA (12 V)

SeaTalkng® LEN (LoadEquivalency Number)

1

SeaTalkng® Power out 3 A at 12 V (fuse protected at 3 A).Data connections SeaTalkng®Environmental Installation environment

• Operating temperature: -20 ºC to +55 ºC (-4 ºF to +131 ºF).• Storage temperature: -30 ºC to +70 ºC (-22°F to +158°F).• Relative humidity: max 93%.• Waterproof rating: Drip resistant.

Dimensions • Width: 285 mm (11.2 in).• Height: 211.5 mm (8.3 in).• Depth: 64.5 mm (2.5 in).

Weight 2.2 kg (4.84 lbs).EMC compliance • Europe: 2004/108/EC.

• Australia and New Zealand: C-Tick, Compliance Level 2.

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Chapter 10: Spares and accessories

Chapter contents• 10.1 Spare parts on page 70• 10.2 Evolution SeaTalkng cable kit on page 70• 10.3 SeaTalkng® cables and accessories on page 71

Spares and accessories 69

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10.1 Spare partsItem Part number NotesSeaTalkng cable kit R70160 Consists of:

• SeaTalkngpower cable0.4 m (1.3 ft)(quantity: 1).

• SeaTalkngbackbone cable5 m (16.4 ft)(quantity: 1).

• SeaTalkng spurcable 0.4 m (1.3ft) (quantity: 1).

• SeaTalkng5–wayconnector block(quantity: 1).

• SeaTalkngT-piececonnector(quantity: 2).

• SeaTalkngterminator(quantity: 2).

DeviceNet cablekit

R70192 Consists of:

• DeviceNetadaptor cable(female)(quantity: 2).

• SeaTalkngpower cable(quantity: 1).

• SeaTalkngterminator(quantity: 2).

Sealing ring pack R70161EV-1 / EV-2 wallbracket

R70162

Deck mounting kit A80437 Consists of:

• Mountingadaptor(clamshell)

• Riser• Wall bracket• Sealing rings• Fixings

10.2 Evolution SeaTalkng cable kitA SeaTalkng cable kit is available for Evolutioncomponents.This cable kit provides the cables required to makeall the SeaTalkng connections for some typicalEvolution systems. The kit is supplied with certainEvolution systems. The kit is also available as anoptional accessory, part number R70160. If yourequire additional SeaTalkng cables or accessories tocomplete your installation, refer to 10.3 SeaTalkng®cables and accessories for a list of part numbers.

Cable kit contents

Item Description Quantity Length1 SeaTalkng power

cable.1 0.4 m (1.3 ft)

2 SeaTalkngbackbone cable

1 5 m (16.4 ft)

3 SeaTalkng spurcable.

1 0.4 m (1.3 ft)

4 SeaTalkng 5-wayconnector block.

1 —

5 SeaTalkngT-piece.

2 —

6 SeaTalkngterminator.

2 —

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10.3 SeaTalkng® cables andaccessoriesSeaTalkng cables and accessories for use withcompatible products.Description Part No NotesSeaTalkng starter kit T70134 Includes:

• 1 x 5 Way connector(A06064)

• 2 x Backbone terminator(A06031)

• 1 x 3 m (9.8ft) spur cable(A06040)

• 1 x Power cable(A06049)

SeaTalkngBackbone Kit

A25062 Includes:

• 2 x 5m (16.4ft) Backbonecable (A06036)

• 1 x 20m (65.6ft)Backbone cable(A06037)

• 4 x T-piece (A06028)• 2 x Backbone terminator

(A06031)• 1 x Power cable

(A06049)SeaTalkng 0.4m(1.3ft) spur

A06038

SeaTalkng 1 m(3.3ft) spur

A06039

SeaTalkng 3 m(9.8ft) spur

A06040

SeaTalkng 5 m(16.4ft) spur

A06041

SeaTalkng 0.4 m(1.3 ft) elbow spur

A06042

SeaTalkng 0.4m(1.3ft) backbone

A06033

SeaTalkng 1 m(3.3ft) backbone

A06034

SeaTalkng 3 m(9.8ft) backbone

A06035

SeaTalkng 5 m(16.4ft) backbone

A06036

SeaTalkng 9 m(29.5ft) backbone

A06068

SeaTalkng 20 m(65.6ft) backbone

A06037

SeaTalkng to bareends 1 m (3.3ft)spur

A06043

Description Part No NotesSeaTalkng to bareends 3 m (9.8ft)spur

A06044

SeaTalkng Powercable

A06049

SeaTalkngTerminator

A06031

SeaTalkng T-piece A06028 Provides 1 x spurconnection

SeaTalkng 5–wayconnector

A06064 Provides 3 x spurconnections

SeaTalkngbackbone extender

A06030

SeaTalk toSeaTalkng converterkit

E22158 Allows the connectionof SeaTalk devices to aSeaTalkng system.

SeaTalkng Inlineterminator

A80001 Provides direct connectionof a spur cable to the endof a backbone cable. NoT-piece required.

SeaTalkng Blankingplug

A06032

ACU / SPXSeaTalkng spurcable 0.3 m (1.0 ft)

R12112 Connects an SPX coursecomputer or an ACU to aSeaTalkng backbone.

SeaTalk (3 pin) toSeaTalkng adaptorcable 0.4m (1.3ft)

A06047

SeaTalk toSeaTalkng spur 1m (3.3ft) spur

A22164

SeaTalk2 (5 pin) toSeaTalkng adaptorcable 0.4m (1.3ft)

A06048

DeviceNet adaptorcable (Female)

A06045 Allows the connection ofNMEA 2000 devices to aSeaTalkng system.

DeviceNet adaptorcable (Male)

A06046 Allows the connection ofNMEA 2000 devices to aSeaTalkng system.

DeviceNet adaptorcable (Female) tobare ends.

E05026 Allows the connection ofNMEA 2000 devices to aSeaTalkng system.

DeviceNet adaptorcable (Male) to bareends.

E05027 Allows the connection ofNMEA 2000 devices to aSeaTalkng system.

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Appendix A NMEA 2000sentences (PGNs) — EV-1and EV-2

EV-1 and EV-2 support the following NMEA 2000 sentences.Message number Message description Transmit Receive59392 ISO Acknowledgment ●

59904 ISO Request ● ●

60928 ISO Address Claim ● ●

65240 ISO Commanded address ●

126208 NMEA - Request group function ● ●

126208 NMEA - Command group function ● ●

126208 NMEA - Acknowledge group function ● ●

126464 PGN List ● ●

126996 Product information:

• NMEA 2000 Database Version• NMEA Manufacturer’s Product Code• NMEA Manufacturer’s Model ID• Manufacturer’s Software Version Code• Manufacturer’s Model Version• Manufacturer’s Model Serial Code• NMEA 2000 Certification Level• Load Equivalency

127245 Rudder angle ● ●

127250 Vessel heading ● ●

127258 Magnetic Variation ●

128259 Speed Through Water (STW) (Referenced) ●

129026 Course Over Ground (COG) and Speed Over Ground(SOG) rapid update

129029 GNSS position data:

• Date• Time• Lattitude• Longitude

129283 Cross track error ●

129284 Navigation data (for following routes):

• Active Leg Distance To Waypoint (DTW)• Course / Bearing reference• Perpendicular Crossed• Arrival Circle Entered• Calculation Type• Estimated Time of Arrival (ETA)• Estimated Date of Arrival• Active Leg Bearing Origin to Destination (BOD)• Active Leg Bearing To Waypoint (BTW)

NMEA 2000 sentences (PGNs) — EV-1 and EV-2 73

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Message number Message description Transmit Receive

• Active Leg Origin Waypoint ID• Active Waypoint ID• Destination Waypoint Latitude• Destination Waypoint Longitude• Waypoint closing velocity

129285 Active Waypoint data ●

130306 Wind data ●

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Appendix B NMEA 2000sentences (PGNs) — ACUThe ACU supports the following NMEA 2000 sentences.Message number Message description Transmit Receive59392 ISO Acknowledgment ●

59904 ISO Request ● ●

60928 ISO Address Claim ● ●

65240 ISO Commanded address ●

126208 NMEA - Request group function ●

126208 NMEA - Command group function ●

126208 NMEA - Acknowledge group function ● ●

126464 PGN List ● ●

126996 Product information:

• NMEA 2000 Database Version• NMEA Manufacturer’s Product Code• NMEA Manufacturer’s Model ID• Manufacturer’s Software Version Code• Manufacturer’s Model Version• Manufacturer’s Model Serial Code• NMEA 2000 Certification Level• Load Equivalency

127245 Rudder angle ● ●

NMEA 2000 sentences (PGNs) — ACU 75

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Index

AACU (Actuator Control Unit) ...................................11AHRS (Attitude Heading Reference Sensor) ..........11Alarms ................................................................... 51Autopilot controller documentation ........................ 10Autopilot controllers, SeaTalk® ............................. 16Autopilot controllers, SeaTalkng® ......................... 16Autopilot set-up...................................................... 50

BBackbone length, SeaTalkng® .............................. 27Battery connection..................................... 28, 30, 36Bracket mounting, EV-1......................................... 44Bypass valve connection, ACU-300 ...................... 39

CCable bend radius ................................................. 26Cable connection, See Connecting cablesCable connector, See Connecting cablesCable protection .................................................... 26Cable routing ......................................................... 26Circuit breaker connection......................... 28, 31, 36Cleaning ............................................................ 7, 59Clutch connection, ACU-200 ................................. 37Clutch connection, ACU-400 ................................. 37Clutch voltage switch, ACU-200............................ 38Clutch voltage switch, ACU-400............................ 38Compass safe distance ......................................... 22Connecting cables................................................. 26Connections, ACU-100.......................................... 29Connections, ACU-150.......................................... 29Connections, ACU-200.......................................... 34Connections, ACU-300.......................................... 34Connections, ACU-400.......................................... 34Connections, EV Sensor ....................................... 26Connectors, EV Sensor, See Connections, EVSensorContact details....................................................... 62

DDiagnostics, ACU .................................................. 55Diagnostics, EV-1.................................................. 54Dimensions, ACU .................................................. 23Dimensions, EV sensor ......................................... 23Dis-assembly, Mounting adaptor ........................... 45Distribution panel connection .................... 28, 31, 36Drive cable length............................................ 31, 37Drive cable size ............................................... 31, 37Drive connection, ACU-100................................... 32Drive connection, ACU-150................................... 32Drive connection, ACU-200................................... 37Drive connection, ACU-400................................... 37Drive types............................................................. 17Drive units.............................................................. 17

EElectromagnetic Compatibility ............................... 22EMC, See Electromagnetic Compatibility

Essential system components ............................... 12Evolution autopilot system......................................11Evolution Products................................................. 10

FFuse rating, ACU............................................. 29, 35Fuse rating, SeaTalkng® ....................................... 27

HHydraulic pumps.................................................... 17

IInstallation, ACU-100............................................. 46Installation, ACU-150............................................. 46Installation, ACU-200............................................. 47Installation, ACU-300............................................. 47Installation, ACU-400............................................. 47Installation, Drive unit ...................................... 10, 47Installation, EV-1 ................................................... 44Interference ........................................................... 22

See also Compass safe distance

LLED status, ACU ................................................... 55LED status, EV-1................................................... 54Load equivalency number ..................................... 27Location requirements, ACU ................................. 22Location requirements, EV sensor ........................ 21Locking collar......................................................... 26

MMaintenance...................................................... 7, 58Maximum drive output ........................................... 10Maximum power output ......................................... 17Maximum system loading, SeaTalkng® ................ 27MDS exceptions .................................................... 12Mechanical hydraulic linear drives......................... 17Mechanical linear drives ........................................ 17Minimum system, ACU-100................................... 19Minimum system, ACU-150................................... 19Minimum system, ACU-200................................... 20Minimum system, ACU-300................................... 20Minimum system, ACU-400................................... 20Motor connection, ACU-100 .................................. 32Motor connection, ACU-150 .................................. 32Motor connection, ACU-200 .................................. 37Motor connection, ACU-400 .................................. 37Mounting location, ACU......................................... 22Mounting location, EV sensor................................ 21Mounting template ................................................. 10Mounting, ACU-100............................................... 46Mounting, ACU-150............................................... 46Mounting, ACU-200............................................... 47Mounting, ACU-300............................................... 47Mounting, ACU-400............................................... 47Mounting, EV-1...................................................... 44Multiple data sources (MDS) ................................. 12

Spares and accessories 79

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NNetwork length, SeaTalkng®, See Backbonelength, SeaTalkng®

OOptional system components ................................ 12

PPost-installation ..................................................... 50Power cable length .......................................... 31, 37Power cable size ............................................. 31, 37Power connection point ......................................... 27Power connection, ACU ........................................ 29Power connection, ACU-200 ................................. 34Power connection, ACU-300 ................................. 34Power connection, ACU-400 ................................. 34Power connection, EV Sensor............................... 27Power supply protection, ACU......................... 29, 35Product documentation.......................................... 10Product features .....................................................11Product support ..................................................... 62

RRecommended system components ..................... 12Recommended system, ACU-100......................... 19Recommended system, ACU-150......................... 19Recommended system, ACU-200......................... 20Recommended system, ACU-300......................... 20Recommended system, ACU-400......................... 20Release, unit.......................................................... 45Routine checks...................................................... 58Rudder reference connection, ACU................. 33, 40

SSeaTalk® pilot controller connection ..................... 41SeaTalkng.............................................................. 12SeaTalkng documentation ......................................11SeaTalkng® connection, ACU-100........................ 32SeaTalkng® connection, ACU-150........................ 32SeaTalkng® connection, ACU-200........................ 39SeaTalkng® connection, ACU-300........................ 39SeaTalkng® connection, ACU-400........................ 39SeaTalkng® power switch, ACU-200 .................... 40SeaTalkng® power switch, ACU-300 .................... 40SeaTalkng® power switch, ACU-400 .................... 40Securing cables..................................................... 26Service Center....................................................... 62Servicing............................................................ 7, 58Software updates................................................... 15Solenoid drive connection, ACU-300..................... 38Strain relief, See Cable protectionSuitable ACU......................................................... 17Suitable drive types ............................................... 17System Checks...................................................... 50

TTechnical specification, ACU ........................... 67–68Technical specification, EV.................................... 66

Technical support................................................... 62Thermal breaker rating, SeaTalkng®..................... 27

UUpgrading, See Software updates

VVMU connection, ACU-400 ................................... 39

WWall Bracket .......................................................... 44Warranty ................................................................ 62

ZZF Marine VMU connection, ACU-400.................. 39

80

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Page 80: INSTALLATION INSTRUCTIONS - images-na.ssl-images … · Description Part number Hydraulic Linear Drive Installation instructions Installationandcommissioninginstructions forthefollowingHydraulicLinearDrives:

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