installation manual rex640 relion® protection and control · section 1 introduction 1.1 this...
TRANSCRIPT
—RELION® PROTECTION AND CONTROL
REX640Installation Manual
Document ID: 1MRS759115Issued: 2020-02-13
Revision: C
© Copyright 2020 ABB. All rights reserved
Copyright
This document and parts thereof must not be reproduced or copied without writtenpermission from ABB, and the contents thereof must not be imparted to a third party,nor used for any unauthorized purpose.
The software or hardware described in this document is furnished under a license andmay be used, copied, or disclosed only in accordance with the terms of such license.
TrademarksABB and Relion are registered trademarks of the ABB Group. All other brand orproduct names mentioned in this document may be trademarks or registeredtrademarks of their respective holders.
Open Source SoftwareThis product contains open source software. For license information refer to productdocumentation at www.abb.com.
WarrantyPlease inquire about the terms of warranty from your nearest ABB representative.
www.abb.com/mediumvoltage
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept orproduct description and are not to be deemed as a statement of guaranteed properties.All persons responsible for applying the equipment addressed in this manual mustsatisfy themselves that each intended application is suitable and acceptable, includingthat any applicable safety or other operational requirements are complied with. Inparticular, any risks in applications where a system failure and/or product failurewould create a risk for harm to property or persons (including but not limited topersonal injuries or death) shall be the sole responsibility of the person or entityapplying the equipment, and those so responsible are hereby requested to ensure thatall measures are taken to exclude or mitigate such risks.
This product has been designed to be connected and communicate data andinformation via a network interface which should be connected to a secure network.It is the sole responsibility of the person or entity responsible for networkadministration to ensure a secure connection to the network and to take the necessarymeasures (such as, but not limited to, installation of firewalls, application ofauthentication measures, encryption of data, installation of anti virus programs, etc.)to protect the product and the network, its system and interface included, against anykind of security breaches, unauthorized access, interference, intrusion, leakage and/ortheft of data or information. ABB is not liable for any such damages and/or losses.
This document has been carefully checked by ABB but deviations cannot becompletely ruled out. In case any errors are detected, the reader is kindly requested tonotify the manufacturer. Other than under explicit contractual commitments, in noevent shall ABB be responsible or liable for any loss or damage resulting from the useof this manual or the application of the equipment. In case of discrepancies betweenthe English and any other language version, the wording of the English version shallprevail.
Conformity
This product complies with the directive of the Council of the European Communitieson the approximation of the laws of the Member States relating to electromagneticcompatibility (EMC Directive 2014/30/EU) and concerning electrical equipment foruse within specified voltage limits (Low-voltage directive 2014/35/EU). Thisconformity is the result of tests conducted by the third party testing laboratory Intertekin accordance with the product standard EN 60255-26 for the EMC directive, and withthe product standards EN 60255-1 and EN 60255-27 for the low voltage directive. Theproduct is designed in accordance with the international standards of the IEC 60255series.
Safety information
Dangerous voltages can occur on the connectors, even though theauxiliary voltage has been disconnected.
Non-observance can result in death, personal injury or substantialproperty damage.
Only a competent electrician is allowed to carry out the electricalinstallation.
National and local electrical safety regulations must always befollowed.
The frame of the protection relay has to be carefully earthed.
The protection relay contains components which are sensitive toelectrostatic discharge. Unnecessary touching of electroniccomponents must therefore be avoided.
Whenever changes are made in the protection relay, measures shouldbe taken to avoid inadvertent tripping.
Table of contents
Section 1 Introduction.......................................................................3This manual........................................................................................ 3Intended audience.............................................................................. 3Product documentation.......................................................................4
Product documentation set............................................................4Document revision history............................................................. 4Related documentation..................................................................4
Symbols and conventions...................................................................5Symbols.........................................................................................5Document conventions..................................................................5
Section 2 Environmental aspects.....................................................7Sustainable development................................................................... 7Disposal of a device........................................................................... 7
Section 3 Unpacking, inspecting and storing................................... 9Removing transport packaging...........................................................9Inspecting product and delivery items.............................................. 10
Identifying product....................................................................... 10Checking delivery items...............................................................10Inspecting product....................................................................... 10Returning a product damaged in transit...................................... 10
Storing.............................................................................................. 10
Section 4 Mounting.........................................................................11Required tools.................................................................................. 11Checking environmental conditions and mounting space................ 11Mounting options.............................................................................. 11
Mounting local HMI......................................................................11Flush mounting local HMI.......................................................11Surface mounting local HMI................................................... 15Tilt/inclined mounting local HMI..............................................19
Mounting protection relay............................................................ 23Wall mounting protection relay............................................... 23Roof mounting protection relay.............................................. 28Door mounting protection relay.............................................. 33Rack mounting protection relay..............................................37
Mounting protection relay with local HMI.....................................39Door mounting protection relay with local HMI.......................39Rack mounting protection relay with local HMI...................... 44
Table of contents
REX640 1Installation Manual
Mounting grounding bar kit..........................................................49Mounting lens sensors for an arc protection system................... 53Arranging ventilation....................................................................55
Section 5 Connecting..................................................................... 57Required tools.................................................................................. 57Connecting wires.............................................................................. 57
Connecting wires to screw-compression type connectors...........58Connecting wires to ring-lug type connectors..............................58Connecting wires to push-in type connectors..............................59
Connecting protective earthing.........................................................59Connecting protective earthing to relay.......................................59Connecting protective earthing to local HMI................................60
Connecting analog signals............................................................... 61Connecting current and voltage inputs .......................................63Connecting RTD and mA inputs..................................................67
Shielding RTD/mA instrument cables.....................................68Connecting binary signals................................................................ 70Connecting power supply................................................................. 73Connecting communication.............................................................. 74
Connecting protection communication........................................ 75Connecting external display module.................................................75
Section 6 Checking installation...................................................... 77Identifying hardware and software version....................................... 77Checking mounting...........................................................................77Energizing protection relay............................................................... 77
Section 7 Removing, repairing and exchanging.............................79Product life cycle.............................................................................. 79Checking protection relay's information............................................79Removing protection relay................................................................79Sending protection relay for repair .................................................. 80Exchanging protection relay ............................................................ 80
Section 8 Technical data................................................................81Local HMI......................................................................................... 81Connector side................................................................................. 82Dimensions.......................................................................................83Enclosure class................................................................................ 84
Section 9 Accessories and ordering data.......................................87
Section 10 Glossary......................................................................... 89
Table of contents
2 REX640Installation Manual
Section 1 Introduction
1.1 This manual
The installation manual contains instructions on how to install the protection relay.The manual provides procedures for mechanical and electrical installation. Thechapters are organized in the chronological order in which the relay should beinstalled.
1.2 Intended audience
This manual addresses the personnel responsible for installing the product hardware.
The installation personnel must have basic knowledge of handling electronicequipment.
1MRS759115 C Section 1Introduction
REX640 3Installation Manual
1.3 Product documentation
1.3.1 Product documentation set
Plan
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Engi
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Inst
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Com
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Quick installation guideBrochureProduct guideOperation manualInstallation manualEngineering manualTechnical manualApplication manualCommunication protocol manualIEC 61850 engineering guideCyber security deployment guidelineHardware modification instructionsModification sales guidelineGUID-65F8531E-8455-4F6C-BEFE-86B0B518D4E6 V2 EN
Figure 1: The intended use of documents during the product life cycle
1.3.2 Document revision historyDocument revision/date Product connectivity level HistoryA/2018-12-14 PCL1 First release
B/2019-08-15 PCL1 Content updated
C/2020-02-13 PCL2 Content updated to correspond to theproduct connectivity level
1.3.3 Related documentation
Download the latest documents from the ABB Web sitewww.abb.com/mediumvoltage.
Section 1 1MRS759115 CIntroduction
4 REX640Installation Manual
1.4 Symbols and conventions
1.4.1 Symbols
The electrical warning icon indicates the presence of a hazard whichcould result in electrical shock.
The warning icon indicates the presence of a hazard which couldresult in personal injury.
The caution icon indicates important information or warning relatedto the concept discussed in the text. It might indicate the presence ofa hazard which could result in corruption of software or damage toequipment or property.
The information icon alerts the reader of important facts andconditions.
The tip icon indicates advice on, for example, how to design yourproject or how to use a certain function.
Although warning hazards are related to personal injury, it is necessary to understandthat under certain operational conditions, operation of damaged equipment may resultin degraded process performance leading to personal injury or death. Therefore,comply fully with all warning and caution notices.
1.4.2 Document conventions
A particular convention may not be used in this manual.
• Abbreviations and acronyms are spelled out in the glossary. The glossary alsocontains definitions of important terms.
• Menu paths are presented in bold.Select Main menu/Settings.
• Parameter names are shown in italics.The function can be enabled and disabled with the Operation setting.
• Parameter values are indicated with quotation marks.The corresponding parameter values are "On" and "Off".
• Input/output messages and monitored data names are shown in Courier font.
1MRS759115 C Section 1Introduction
REX640 5Installation Manual
When the function starts, the START output is set to TRUE.• This document assumes that the parameter setting visibility is "Advanced".• Protective earthing is indicated in figures with the symbol .
Section 1 1MRS759115 CIntroduction
6 REX640Installation Manual
Section 2 Environmental aspects
2.1 Sustainable development
Sustainability has been taken into account from the beginning of the product designincluding the pro-environmental manufacturing process, long life time, operationreliability and disposing of the device.
The choice of materials and suppliers has been made according to the EU RoHSdirective (2011/65/EU). This directive limits the use of hazardous substances.
Operational reliability and long life time have been ensured with extensive testingduring the design and manufacturing processes. Moreover, long life time is supportedby maintenance and repair services as well as by the availability of spare parts.
Design and manufacturing have been done under a certified environmental system.The effectiveness of the environmental system is constantly evaluated by an externalauditing body. We follow environmental rules and regulations systematically toevaluate their effect on our products and processes.
2.2 Disposal of a device
Definitions and regulations of hazardous materials are country-specific and changewhen the knowledge of materials increases. The materials used in this product aretypical for electric and electronic devices.
All parts used in this product are recyclable. When disposing of a device or its parts,contact a local waste handler who is authorized and specialized in disposing ofelectronic waste. These handlers can sort the material by using dedicated sortingprocesses and dispose of the product according to the local requirements.
Table 1: Materials of the protection relay parts
Protection relay Parts MaterialCase Casted enclosure Aluminium
Metallic plates Aluminium
Screws, bushes Steel
Plastic parts PC1), LCP2)
LHMI Various
Package Box Cardboard
Attached material Manuals Paper
1) Polycarbonate2) Liquid crystal polymer
1MRS759115 C Section 2Environmental aspects
REX640 7Installation Manual
8
Section 3 Unpacking, inspecting and storing
3.1 Removing transport packaging
Protection relays require careful handling.
1. Examine the delivered products to ensure that they have not been damagedduring the transport.
2. Remove the transport packaging carefully without force.3. Attach the protective cover (supplied with the relay) on the top side of the relay
for the installation phase.
GUID-6E8D456E-09C9-4BB2-9EA3-07816A27E96C V1 EN
Figure 2: Attaching the protective cover on the top of the relay
The cardboard packaging material is 100% recyclable.
1MRS759115 C Section 3Unpacking, inspecting and storing
REX640 9Installation Manual
3.2 Inspecting product and delivery items
3.2.1 Identifying product
1. Locate the protection relay's order number on the label attached to the protectionrelay's case.
2. Compare the protection relay's order number with the ordering information toverify that the received product is correct.
3.2.2 Checking delivery items
• Check that all items are included in the delivery in accordance with the deliverydocuments.
3.2.3 Inspecting product
Protection relays require careful handling before installation on site.
• Check the protection relay to see if any damage occurred during transportation.
If the protection relay has been damaged during transportation, make a claim againstthe transport contractor, and notify the local ABB representative.
3.2.4 Returning a product damaged in transit
• If damage has occurred during transport, appropriate actions must be takenagainst the latest carrier. Please inform the nearest ABB office or representative.
• Notify ABB immediately if there are any discrepancies in relation to the deliverydocuments.
3.3 Storing
If the protection relay is stored before installation, it must be done in the originaltransport packaging in a dry and dust-free place.
• Observe the environmental requirements stated in the technical manual.
Section 3 1MRS759115 CUnpacking, inspecting and storing
10 REX640Installation Manual
Section 4 Mounting
4.1 Required tools
• TX25 and TX30 screwdrivers for installing the protection relay with mountingkits
• TX25 and TX20 screwdrivers for mounting the LHMI
4.2 Checking environmental conditions and mountingspace
The mechanical and electrical environmental conditions at the installation site must bewithin the limits described in the technical manual.
• Avoid installation in dusty, damp places.Avoid places susceptible to rapid temperature variations, powerful vibrations andshocks, surge voltages of high amplitude and fast rise time, strong inducedmagnetic fields or similar extreme conditions.
• Check that sufficient space is available.Sufficient space is needed at the front and rear of the protection relay to allowaccess to wires and optical fibers, to provide sufficient ventilation to theprotection relay and to enable maintenance and future modifications.
• Ensure that flush-mounted protection relays can be added and replaced withoutexcessive dismantling.
4.3 Mounting options
4.3.1 Mounting local HMI
4.3.1.1 Flush mounting local HMI
1. Make a cutout for the LHMI according to the dimensional drawing.
1MRS759115 C Section 4Mounting
REX640 11Installation Manual
A
B
GUID-AFEE05C5-676A-40BF-9F06-14F2C2C21D96 V1 EN
Figure 3: Making a cutout
A 188 ±1 mm
B 151 ±1 mm
2. Mount the LHMI to the cutout with the installation brackets and screws.
Section 4 1MRS759115 CMounting
12 REX640Installation Manual
3
2
1
GUID-A3C022EE-B254-4102-9039-2B059391757E V1 EN
Figure 4: Mounting the LHMI to the cutout
1 LHMI
2 Installation brackets
3 Screws
3. Tighten the screws evenly to 3.5 Nm ±5%.
1MRS759115 C Section 4Mounting
REX640 13Installation Manual
1
GUID-7FD722FB-3479-46A6-AA8E-DF431FEF9022 V1 EN
Figure 5: Tightening the screws
1 Screws
Section 4 1MRS759115 CMounting
14 REX640Installation Manual
B
A
D
C
GUID-9FEE663E-146E-4569-9E15-D13CD5EC1236 V1 EN
Figure 6: Flush mounted LHMI
A 212.5 mm
B 177.5 mm
C 50.0 mm
D 7.6 mm
4.3.1.2 Surface mounting local HMI
1. Make a cutout for the LHMI and drill holes for the raising frame according to thedimensional drawing.
1MRS759115 C Section 4Mounting
REX640 15Installation Manual
A
C
B
E
D
GUID-3D3534C1-72DB-480F-8F49-6A822193C20A V1 EN
Figure 7: Making a cutout and drilling holes
A 197 ±1 mm
B ∅ 6.0 mm
C 209 ±1 mm
D 179 ±0.4 mm
E 213 ±0.4 mm
2. Mount the raising frame to the panel with the M5 screws.
Section 4 1MRS759115 CMounting
16 REX640Installation Manual
1
2
GUID-419A4D24-95C5-4FF3-ABC3-6CA78596E8BD V1 EN
Figure 8: Mounting the raising frame
1 Raising frame
2 M5 screws
3. Tighten the screws to 4 Nm ±5%.4. Mount the LHMI with the installation brackets
1MRS759115 C Section 4Mounting
REX640 17Installation Manual
1
GUID-88E9C676-983D-4F0F-94FC-ED8E04EB7311 V1 EN
Figure 9: Mounting the LHMI
1 Installation brackets
Section 4 1MRS759115 CMounting
18 REX640Installation Manual
B
A
C
D
GUID-3432796D-4ADE-4864-B1B7-900FA25412E1 V1 EN
Figure 10: Surface mounted LHMI
A 230.0 mm
B 235.0 mm
C 56.0 mm
D 3.5 mm
4.3.1.3 Tilt/inclined mounting local HMI
1. Make a cutout for the LHMI and drill holes for the raising frame according to thedimensional drawing.
1MRS759115 C Section 4Mounting
REX640 19Installation Manual
A
B
C
E
D
GUID-DDC6B2ED-4E31-415A-8C98-5B2B0BB9E7CC V1 EN
Figure 11: Making a cutout and drilling holes
A 197 ±1 mm
B ∅ 6.0 mm
C 209 ±1 mm
D 179 ±0.4 mm
E 213 ±0.4 mm
2. Mount the tilt frame to the panel with M5 screws.
Section 4 1MRS759115 CMounting
20 REX640Installation Manual
1
2
GUID-D791986C-1481-4A1E-A17E-703DED85A38B V1 EN
Figure 12: Mounting the raising frame
1 Tilt frame
2 M5 screws
3. Tighten the screws to 4 Nm ±5%.4. Mount the LHMI with the installation brackets
1MRS759115 C Section 4Mounting
REX640 21Installation Manual
1
GUID-07B890E5-7918-4257-B0A8-B6D762D6291B V1 EN
Figure 13: Mounting the LHMI
1 Installation brackets
Section 4 1MRS759115 CMounting
22 REX640Installation Manual
C
ED
B
A
GUID-815EEFFD-9E87-4D34-BD16-956B7BC8D17F V1 EN
Figure 14: Tilt mounted LHMI
A 230.0 mm
B 25°
C 236.0 mm
D 3.5 mm
E 108.0 mm
4.3.2 Mounting protection relay
4.3.2.1 Wall mounting protection relay
1. Drill four M5 screw holes according to the dimensional drawing.
1MRS759115 C Section 4Mounting
REX640 23Installation Manual
A
B
1
GUID-D2F1BE8A-CA14-4B27-8993-C1246B7AF72E V1 EN
Figure 15: Drilling screw holes
A 322 ±0.4 mm 1 M5 hole
B 237 ±0.4 mm
2. Mount the M5 screws in the upper holes, but do not tighten them. Leave them3...4 mm open.
Section 4 1MRS759115 CMounting
24 REX640Installation Manual
1
GUID-92E4D4FF-B868-4AA8-9813-CB4ABA0BD3A7 V1 EN
Figure 16: Mounting M5 screws in the upper holes
1 M5 screws
3. Attach the mounting bracket to the protection relay with M6 screws and tightenthe screws to 9 Nm ±5%.
1MRS759115 C Section 4Mounting
REX640 25Installation Manual
2
1
GUID-12FC0EB6-09DB-441C-BDCB-542F832A679A V1 EN
Figure 17: Mounting M6 screws
1 Mounting bracket
2 M6 screws
4. Lift the protection relay to its place on the existing screws on the panel.5. Mount the M5 screws in the bottom holes.6. Tighten all the M5 screws.
Section 4 1MRS759115 CMounting
26 REX640Installation Manual
1
GUID-2967487D-D71A-4808-9D40-B7DA128BF898 V1 EN
Figure 18: Mounting and tightening the M5 screws
1 M5 screws
1MRS759115 C Section 4Mounting
REX640 27Installation Manual
A
B
C
GUID-AF6297BF-FAE9-425B-9C7C-2883B908DA81 V1 EN
Figure 19: Wall mounted protection relay
A 338.0 mm
B 265.0 mm
C 255.7 mm with compression type CT/VT connectors276.6 mm with ring lug type CT/VT connectors287.5 mm with grounding bar
A minimum of 50 mm space is needed between two kits.
Check the allowed minimum bending radius from the optical cablemanufacturer.
4.3.2.2 Roof mounting protection relay
1. Drill M5 screw holes or through holes to the roof inside the cabinet according tothe dimensional drawing.
Section 4 1MRS759115 CMounting
28 REX640Installation Manual
A minimum of 50 mm space is needed from the back wall.
1 A
C D
FE
B
GUID-3C469764-29DA-4A63-AC72-9F6FC6A9B3B0 V1 EN
Figure 20: Drilling screw holes
A 387.0 ±0.4 mm 1 M5 screw
B ∅ 6.0 mm
C 175.0 ±0.4 mm
D 140.0 ±0.4 mm
E min. 32.5 mm
F min. 50 mm
2. Mount the roof mounting bracket to the roof with M5 screws using either thethrough holes on top of the cabinet or the M5 holes in the roof inside the cabinet.
3. Mount the M5 screws in the upper M5 holes of the roof mounting bracket, but donot tighten them. Leave them 3...4 mm open.
1MRS759115 C Section 4Mounting
REX640 29Installation Manual
3
4
1
2
GUID-85004054-486A-49FC-B096-1387FDBDE6C1 V1 EN
Figure 21: Mounting M5 screws
1 Upper M5 hole
2 Roof mounting bracket
3 M5 screws for holes on top of the cabinet
4 M5 screws for holes inside the cabinet
4. Attach the mounting bracket to the protection relay with M6 screws and tightenthe screws to 9 Nm ±5%.
Section 4 1MRS759115 CMounting
30 REX640Installation Manual
2
1
GUID-7396CC77-7604-4AF0-8F03-7743F75AF4B7 V1 EN
Figure 22: Mounting M6 screws
1 Mounting bracket
2 M6 screws
5. Lift the protection relay to its place on the existing screws on the roof mountingbracket.
6. Mount the M5 screws in the bottom holes.7. Tighten the four M5 screws on the roof mounting bracket to 4 Nm ±5%.
1MRS759115 C Section 4Mounting
REX640 31Installation Manual
1
GUID-287B9ADA-B09B-402A-93CD-7ACFFADCAE4E V1 EN
Figure 23: Mounting and tightening the M5 screws
1 M5 screws
Section 4 1MRS759115 CMounting
32 REX640Installation Manual
A
B
C
DGUID-71C15788-9F45-4C95-B80C-6189B7EAB581 V1 EN
Figure 24: Roof mounted protection relay
A 417.0 mm
B 306.5 mm
C 357.0 mm
D 273.5 mm with compression type CT/VT connectors285.4 mm with ring lug type CT/VT connectors305.3 mm with grounding bar
4.3.2.3 Door mounting protection relay
1. Drill holes according to the dimensional drawing.
1MRS759115 C Section 4Mounting
REX640 33Installation Manual
A
C
B
GUID-C2D8F7B2-87FE-44CD-B7CC-37D7BC6E7E53 V1 EN
Figure 25: Drilling holes
A 249 ±0.4 mm
B ∅ 7.0 mm
C 245 ±0.4 mm
2. Mount the protection relay to the door or panel with the M6 screws.
Section 4 1MRS759115 CMounting
34 REX640Installation Manual
1
GUID-9F70D60E-5072-417A-82C6-736CD455EE60 V1 EN
Figure 26: Mounting the protection relay to the door
1 M6 screws
3. Tighten the four M6 screws to 9 Nm ±5%.
1MRS759115 C Section 4Mounting
REX640 35Installation Manual
1
GUID-3B394264-DFDA-43D5-A7C1-CFA848476506 V1 EN
Figure 27: Tightening the M6 screws
1 M6 screws
Section 4 1MRS759115 CMounting
36 REX640Installation Manual
A
B
C
GUID-77F9CCBF-A58D-4FBA-91FE-96A8D67EB453 V1 EN
Figure 28: Door mounted protection relay
A 264.8 mm
B 304.0 mm
C 242.2 mm with compression type CT/VT connectors254.1 mm with ring lug type CT/VT connectors274.0 mm with grounding bar
4.3.2.4 Rack mounting protection relay
1. Attach the protection relay to a 7U rack plate with M6 screws.2. Tighten the M6 screws to 9 Nm ±5%.
1MRS759115 C Section 4Mounting
REX640 37Installation Manual
1
2
GUID-FA19B824-A1E9-47BC-8E3D-CFD1E4EC7A80 V1 EN
Figure 29: Mounting the protection relay to the rack plate
1 7U rack plate
2 M6 screws
3. Mount the protection relay and rack plate to a 19" rack.The rack plate can also be mounted to the rack before the protection relay isattached to it.
4. Tighten the screws.
Section 4 1MRS759115 CMounting
38 REX640Installation Manual
A
B
C
GUID-04470FB7-636C-4E71-AF40-FED6B9BD3F9D V1 EN
Figure 30: Rack mounted protection relay
A 482.60 mm (19”)
B 310.35 mm (7U)
C 242.20 mm with compression type CT/VT connectors254.10 mm with ring lug type CT/VT connectors274.00 mm with grounding bar
Check the allowed minimum bending radius from the optical cablemanufacturer.
4.3.3 Mounting protection relay with local HMI
4.3.3.1 Door mounting protection relay with local HMI
1. Make a cutout for the LHMI and drill holes for the mounting bracket accordingto the dimensional drawing.
1MRS759115 C Section 4Mounting
REX640 39Installation Manual
A
D
B
C
E
GUID-17FD88B3-3889-4346-81AD-5D65AC2B0A53 V1 EN
Figure 31: Drilling holes
A 188 ±1 mm
B ∅ 6.0 mm
C 151 ±1 mm
D 230 ±0.4 mm
E 322 ±0.4 mm
2. Mount the LHMI and the mounting bracket to the door panel.2.1. Mount the LHMI with its own installation brackets to the LHMI cutout.2.2. Mount the mounting bracket to the door panel with the M5 screws.2.3. Tighten the M5 screws to 4 Nm ±5%.2.4. Mount the M5 screws in the upper holes of the mounting bracket, but do
not tighten them. Leave them 3...4 mm open.
Section 4 1MRS759115 CMounting
40 REX640Installation Manual
2
3
1
1
GUID-B12F5813-0FCA-42CB-B8CA-4D11C49DC708 V1 EN
Figure 32: Mounting the LHMI and mounting brackets
1 M5 screws
2 LHMI installation brackets
3 Mounting bracket
3. Attach the mounting bracket to the protection relay with the M6 screws.
1MRS759115 C Section 4Mounting
REX640 41Installation Manual
1
2GUID-3E3D8C5A-C66F-4F68-A358-D131A8C1D0DC V1 EN
Figure 33: Attaching the mounting bracket to the protection relay
1 Mounting bracket
2 M6 screws
4. Tighten the M6 screws to 9 Nm ±5%.5. Lift the protection relay to its place on the existing screws on the bracket.6. Mount the M5 screws in the bottom holes.7. Tighten the four M5 screws to 4 Nm ±5%.
Section 4 1MRS759115 CMounting
42 REX640Installation Manual
1
GUID-A8704737-BAC1-4ED2-B391-7CCC4D6FA292 V1 EN
Figure 34: Mounting and tightening the M5 screws
1 M5 screws
1MRS759115 C Section 4Mounting
REX640 43Installation Manual
A
B
C
D
E
F
GUID-04690139-3A2F-4E59-A54F-7DF46B251BA1 V1 EN
Figure 35: Door mounted protection relay with LHMI
A 265.0 mm
B 339.0 mm
C 313.2 mm with compression type CT/VT connectors325.1 mm with ring lug type CT/VT connectors345.0 mm with grounding bar
D 7.6 mm
E 212.5 mm
F 177.5 mm
4.3.3.2 Rack mounting protection relay with local HMI
1. Mount the LHMI and the mounting bracket to the rack plate.1.1. Attach the 7U rack plate to the rack frame.1.2. Mount the LHMI with its own installation brackets to the LHMI cutout.1.3. Mount the mounting bracket to the 7U rack plate with M5 screws.1.4. Tighten the M5 screws to 4 Nm ±5%.1.5. Mount the M5 screws in the upper holes of the mounting bracket, but do
not tighten them. Leave them 3...4 mm open.
Section 4 1MRS759115 CMounting
44 REX640Installation Manual
3
2
1
1
4
GUID-36E3AAF1-DF3B-4B71-8D74-EE39725B7722 V1 EN
Figure 36: Mounting the LHMI and mounting bracket
1 M5 screws
2 7U rack plate
3 LHMI installation brackets
4 Mounting bracket
2. Install the RJ-45 coupler with a cable to the panel cutout and connect the cableto the LHMI service port X1.2.
1MRS759115 C Section 4Mounting
REX640 45Installation Manual
1
GUID-D13608DE-A717-4EA0-B2FE-45D4B36388CA V1 EN
Figure 37: Installing the RJ-45 coupler
1 RJ-45 coupler
3. Attach the mounting bracket to the protection relay with M6 screws.4. Tighten the M6 screws to 9 Nm ±5%.
Section 4 1MRS759115 CMounting
46 REX640Installation Manual
2
1
GUID-28150EB1-8747-4B64-A019-4C4B07242554 V1 EN
Figure 38: Mounting M6 screws
1 Mounting bracket
2 M6 screws
5. Lift the protection relay to its place on the existing screws on the mountingbracket.
6. Mount the M5 screws in the bottom holes.7. Tighten the four M5 screws on the mounting bracket to 4 Nm ±5%.
1MRS759115 C Section 4Mounting
REX640 47Installation Manual
1
GUID-3346C113-B70D-40B9-AF45-9C13B5C7FE4C V1 EN
Figure 39: Mounting and tightening the M5 screws
1 M5 screws
Section 4 1MRS759115 CMounting
48 REX640Installation Manual
B C
F
A
DE
G
GUID-114D4B02-C219-4A7C-A01D-32D623A64748 V1 EN
Figure 40: Rack mounted protection relay with LHMI
A 482.6 mm (19”)
B 310.35 mm (7U)
C 265.0 mm
D 7.6 mm
E 19 mm
F 313.2 mm with compression type CT/VT connectors325.1 mm with ring lug type CT/VT connectrors345.0 mm with grounding bar
G 339 mm
4.3.4 Mounting grounding bar kit
1. Detach the module from the protection relay.2. Place the grounding bar between the front plates' bendings and mount it to the
front plate with M3 screws and washers.
1MRS759115 C Section 4Mounting
REX640 49Installation Manual
2
2
3
3
2 3
4
1
GUID-52F79904-C482-4CC5-BFC5-047479232344 V1 EN
Figure 41: Mounting grounding bar
1 Module
2 Grounding bar
3 M3 screws and washers
4 Edge with chamfer towards the module's collar screw
3. Tighten the M3 screws to 0.8 Nm ±5%.4. Install the module back to the same slot in the protection relay.
Section 4 1MRS759115 CMounting
50 REX640Installation Manual
GUID-F664BEF9-EF9F-4E87-8600-2841653DBF35 V1 EN
Figure 42: Installing the module
5. Install connectors with cables to the module.
Use peeled cables to get contact to the grounding bar.
1MRS759115 C Section 4Mounting
REX640 51Installation Manual
1
GUID-8078F871-0FED-4C58-8BB6-0AEE4A0DFAD8 V1 EN
Figure 43: Installing connectors
1 Connectors with cables
6. Install shield clamps to connect the cable sheathing to the grounding bar.
Section 4 1MRS759115 CMounting
52 REX640Installation Manual
1
GUID-B4DE4C5B-7594-47D6-9446-68CB7502FB33 V1 EN
Figure 44: Installing shield clamps
1 Shield clamp
See also Shielding RTD mA instrument cables.
4.3.5 Mounting lens sensors for an arc protection system
Arc protection is used to detect arc situations in air-insulated metal-clad switchgear.
1. Drill a hole (Ø 10 mm) in the wall of the supervised space.
1MRS759115 C Section 4Mounting
REX640 53Installation Manual
A
B
C
D
GUID-1757716F-9739-4361-BCE0-2B5E847313EA V1 EN
Figure 45: Dimensions of the lens sensor
A 3.5 mm
B 10 mm
C ∅ 9.5 mm
D 19 mm
2. Fit the lens sensor into the hole and fasten it with a self-tapping M3 screw.Alternatively, the lens sensor can be fastened with a cable tie. To do this, securethe cable tie to a suitable point of attachment on the cubicle wall and wrap thecable tie tightly around the sensor.
Section 4 1MRS759115 CMounting
54 REX640Installation Manual
GUID-204F3D72-7019-4F72-98CA-61B2B25EF51B V1 EN
Figure 46: Mounting the lens sensor
3. Make sure that the cable tie lies in the groove of the sensor to prevent it fromblocking the light.
4.3.6 Arranging ventilation
• Reserve sufficient space round the protection relay to ensure adequateventilation.
1MRS759115 C Section 4Mounting
REX640 55Installation Manual
56
Section 5 Connecting
5.1 Required tools
Table 2: Tools for connector installation
Connector type Tool for anchoring connector Tool for connecting wireSlotted head (DIN 5264)(mm)
ISO 8764/2 Slotted head (DIN 5364)(mm)
CT/VT connectors
Compression 0.6x3.5 - 0.6x3.5
Ring lug 1.0x4 - 1.0x4
Signal connectors
Compression - PH 0, PZ 0 0.6x3.5
Ring lug - PH 2 0.5x3
Push-in 0.6x3.5 - 0.6x3.5
IRIG-B connector
IRIG-B 0.4x2.5 - 0.4x2.5
5.2 Connecting wires
All connections are made on the front of the case. No soldering is needed.
1. Connect signal connector terminals.2. Connect compression type (X1 and X2) terminals for CTs/VTs.3. Connect the terminals on the communication module for IRIG-B.4. Connect the RTD inputs and mA outputs using shielded stranded cables and
connect the cable shield to GND rail.5. Connect all the sensors of the same type to adjacent channels.
The cable shield is to be earthed at only one end of the cable with RTDcable shield rail.
Use fine wire in door mounting.
1MRS759115 C Section 5Connecting
REX640 57Installation Manual
See the technical manual for product-specific terminal diagrams.
5.2.1 Connecting wires to screw-compression type connectors
Terminal blocks of screw-compression type are used for electrical connections.
1. Open the screw terminal before inserting a wire into it for the first time. To openthe screw terminal, turn the fixing screw anti-clockwise until the terminal holeis wide open (the inside of the terminal hole is surrounded by metal).
2. Insert the wire and turn the fixing screw clockwise until the wire is firmly fixed.
Table 3: Wire specifications for screw-compression type connectors
Connector type Wire size Stripping length(mm)
Contact screwtighteningtorque (Nm)
Anchoringscrew tighteningtorque (Nm)
Stranded(mm²)
Crimp ferrule(mm²)
CT/VTconnectors
0.14...6 0.25...41) 9 0.6...0.8 1.2
Signalconnector
0.2...4 0.2...2.52) 7 0.4...0.5 0.2
Serial EIA-485/IRIG-Bconnector
0.2...1.0 0.13...0.34 7...8 - 0.2
1) In case of insulated crimp ferrules, TWIN ferrules need to be used with daisy chain requirement (2x2.5mm²), two conductors without crimp ferrule with the same cross section 0.14...1.5 mm²
2) For two wires 2x(0.2...1.5) mm2
5.2.2 Connecting wires to ring-lug type connectors
Terminal blocks of ring-lug type are used for electrical connections.
1. Connect a suitable ring lug to the cable.2. Remove the contact screws from the connector, thread the ring-lug cable lug to
the terminal screw and tighten the screw.
Section 5 1MRS759115 CConnecting
58 REX640Installation Manual
Table 4: Wire specifications for ring-lug type connectors
Connector type Wire size Stripping length(mm)
Contact screwtighteningtorque (Nm)
Anchoringscrew tighteningtorque (Nm)
Stranded(mm²)
Crimp ferrule(mm²)
CT/VTconnectors
0.5...6 - 1)2) 1.2...1.5 1.2
Signalconnectors
0.13...3.33) - 1)4) 1.13 0.35
1) Depends on the cable lug2) Recommended ring lug connectors: C-RCI 1.5/M4 3240018, C-RCI 2.5/M4 3240023 and C-RCI 6/M4
32400273) For two wires 2x(0.2...1.5) mm24) Insulated ring lug M3, max outside diameter 8 mm
5.2.3 Connecting wires to push-in type connectors
Terminal blocks of push-in type are used for electrical connections.
1. Connect the wire in one of the alternative ways.• When using stranded wire without ferrule, push the connector's release
button while inserting the wire.• When using wire with end ferrule, insert the wire without pushing the
release button.
Table 5: Wire specifications for push-in type connectors
Connector type Wire size Strippinglength(mm)
Contact screwtightening torque(Nm)
Anchoring screwtightening torque(Nm)
Stranded(mm²)
Crimp ferrule(mm²)
Signalconnectors
0.2...2.5 0.2...2.5 10 - 0.2
5.3 Connecting protective earthing
5.3.1 Connecting protective earthing to relay
Connect the protection relay to earth using a 16.0 mm2 flat copper cable. Use an earthlead of maximum 1.5 m. Extra length is required for door mounting.
1. Using a TX30 screwdriver, loosen the protective earth screw to connect aseparate earth protection lead.
1MRS759115 C Section 5Connecting
REX640 59Installation Manual
GUID-38B534BA-2733-44B0-AF98-C964FCF6D323 V1 EN
Figure 47: Location of the protective earth pin
Each protection relay must have its own earth lead connected tothe earth circuit connector.
2. Connect the earth lead to the earth bar.3. Thread the copper cable on the protective earth.4. Tighten the protective earth screw to 6 Nm ±5%.5. Support the earth lead so that it cannot break or weaken.
Observe the mechanical, chemical or electrochemical conditions.
5.3.2 Connecting protective earthing to local HMI
Connect the LHMI to earth using an earth lead of at least 6.0 mm2.
1. Loosen the protective earth screw T20 on the LHMI to connect a separate earthprotection lead.
Section 5 1MRS759115 CConnecting
60 REX640Installation Manual
GUID-93E2EC7F-92D8-4AEE-8568-7508EF13D59B V1 EN
Figure 48: Loosening protective earth screw T20
2. Tighten the protective earth screw to 1.5 Nm ±10%.
5.4 Connecting analog signals
A connection diagram is needed to connect the analog signals.
• Use the compression type for CT/VT terminals.The wires for the analog signals can be connected to the CT/VT terminals beforethe connector is connected to the protection relay. The connector features anautomatic short circuit mechanism for the current terminals. Therefore, detachingthe connector from the unit does not open the secondary circuit of the CT whichotherwise could cause dangerously high voltages.To avoid a mismatch between CT and VT connections, the connectors are colorcoded. The light gray pairs with short circuit facility are intended for CTs whilethe dark gray pairs without short circuit facility are for VTs. The counterpartconnectors on the module have the same color coding.
1MRS759115 C Section 5Connecting
REX640 61Installation Manual
1 2
GUID-8E0C4505-14AB-49DD-90B5-750DF82B4FE8 V1 EN
Figure 49: Identifying CT/VT color coding
1 Light gray pairs with short circuit facility (CT), RAL7035
2 Dark gray pairs without short circuit facility (VT), RAL7042
GUID-C98AA402-C69C-4820-9E5B-29669F0A366F V1 EN
Figure 50: Loose CT/VT connector coding
1 CT connector coding
2 VT connector coding
3 Empty connector
Section 5 1MRS759115 CConnecting
62 REX640Installation Manual
GUID-0F27F3F1-B775-47FD-8940-F66CD1A152DE V1 EN
Figure 51: Fixed CT/VT connector coding
1 CT connector coding
2 VT connector coding
3 Empty connector
5.4.1 Connecting current and voltage inputs
Each terminal for CTs/VTs is dimensioned for one 0.5...6.0 mm2 wire or for two wiresof maximum 2.5 mm2.
• Connect the wires from the CTs/VTs to the correct device according to the phaseorder and the connection diagram.
1MRS759115 C Section 5Connecting
REX640 63Installation Manual
57-240V
N VT1
57-240V
N VT2
57-240V
N VT3
57-240V
N VT4
57-240V
N VT5
1/5A
N CT1
N CT2
N CT3
N CT4
N CT5 (for residual
X1
X2
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1/5A
1/5A
1/5A
0.2/1A
S1
S2
P2
P1
S1P1
P2S2
PositiveLoad flowDirection
AIM1001
n
a
da dn
A n
L1 L2 L3
L1L2L3
current only)
GUID-A274F38C-5302-4EA9-83F9-5BB17C7672BF V1 EN
Figure 52: AIM1001
Section 5 1MRS759115 CConnecting
64 REX640Installation Manual
57-240V
NVT1
57-240V
NVT2
57-240V
NVT3
57-240V
NVT4
CT1
1/5A
NCT2
NCT3
NCT4
NCT5
NCT6
X1
X2
1
2
3
4
5
6
7
8
9
10
1
2
3
4
5
6
7
8
9
10
1/5A
1/5A
1/5A
1/5A
S1
S2
P2
P1
S1P1
P2S2
PositiveLoad flowDirection
AIM1002
n
a
da dn
A n
L1 L2 L3
L1L2L3
1/5A
N
GUID-E49A0352-50CA-4FE5-9D3D-AD4F09A10F06 V2 EN
Figure 53: AIM1002
1MRS759115 C Section 5Connecting
REX640 65Installation Manual
NVT
NCT
X41
2
57-240
0.2/1A
S1P1
P2S2
PositiveCurrentDirection
L1 L2 L3
SIM1901
X145
78
DFFSensor I
Sensor UDFF
X245
78
DFF
DFF
X345
78
DFF
DFF
3
4
Sensor I
Sensor U
Sensor I
Sensor U
s1
s2
s1
s2
s1
s2
(for residual current only)
GUID-549B3B87-483B-4411-9790-D4FA8525936B V2 EN
Figure 54: SIM1901
Section 5 1MRS759115 CConnecting
66 REX640Installation Manual
NVT
NCT
X41
2
57-240
0.2/1A
S1P1
P2S2
PositiveCurrentDirection
L1 L2 L3
SIM1901
X145
78
DFFSensor I
Sensor UDFF
X2
DFF
DFF
X3
DFF
DFF
3
4
Sensor I
Sensor U
Sensor I
Sensor U
s1
s2
s1
s2
s1
s2
(for residual current only)
45
78
45
78
GUID-D37ABF6A-CE39-4293-8D4B-1DA95A077D27 V2 EN
Figure 55: SIM1901
5.4.2 Connecting RTD and mA inputs
• Connect the wires from the transducers to the correct device.Each terminal for RTDs and mA inputs is dimensioned for one 0.5...2.5 mm2 wireor for two 0.5...1.0 mm2 wires.
1MRS759115 C Section 5Connecting
REX640 67Installation Manual
RTD1001X1
X2
1
2
mA mA1
4
5
mA mA2
3
RefRTD1
7
8
9
RefRTD2
10
11
12
RefRTD3
13
14
15
RefRTD4
16
17
18
RefRTD5
1
2
3
RefRTD6
4
5
6
RefRTD7
7
8
9
RefRTD8
10
11
12
RefRTD9
13
14
15
RefRTD10
16
17
18
6
GUID-3EC6FABE-BF3C-4789-AC2F-428C7D177126 V1 EN
Figure 56: RTD1001
5.4.2.1 Shielding RTD/mA instrument cables
1. Install connectors with cables to the module.
Section 5 1MRS759115 CConnecting
68 REX640Installation Manual
Strip the cables to ensure contact to the grounding bar. The cableposition affects the stripping length and position.
A
B
1
GUID-28836E17-19C9-4D8A-813F-45F08A18FCC1 V1 EN
Figure 57: Installing connectors
1 Connectors with cables A/B Examples of stripping length and position
2. Install shield clamps to connect the cable sheathing to the grounding bar.
1MRS759115 C Section 5Connecting
REX640 69Installation Manual
1
GUID-B4DE4C5B-7594-47D6-9446-68CB7502FB33 V1 EN
Figure 58: Installing shield clamps
1 Shield clamp
5.5 Connecting binary signals
• Connect the wires for the binary signals to the correct device.Each terminal for binary input and output signal is dimensioned for one 0.5...2.5mm2 wire or for two 0.5...1.0 mm2 wires.
Section 5 1MRS759115 CConnecting
70 REX640Installation Manual
X1
X2
1
12
BIO1001/ BIO1003
BI14
1718
BI13
2
345
6
789
10
111213
14
1516
BI12
BI11
BI10
BI9
BI8
BI7
BI6
BI5
BI4
BI3
BI2
BI1
X23
45
67
89
1011
1213
1415
1617
18
SO1
SO2
SO3
SO4
SO5
SO6
SO7
SO8
GUID-2F20AF34-230C-4E35-86AE-A6F930250E3C V1 EN
Figure 59: BIO1001/BIO1003
1MRS759115 C Section 5Connecting
REX640 71Installation Manual
X11
BIO1002/ BIO1004
2
34
5
6
78
9
10
1112
BI9
BI8
BI7
BI6
BI5
BI4
BI3
BI2
BI1
X2345
67
89
1011
1213
1415
1617
18
SPO1
SPO3
SPO2
SPO4
SPO5
SPO6_TCS
SPO7
SPO6
SPO8_TCS SPO8
I
I
GUID-46FF3F6E-0E8C-4FA7-8964-0480330AC56A V1 EN
Figure 60: BIO1002/BIO1004
Section 5 1MRS759115 CConnecting
72 REX640Installation Manual
Uaux+/~
-/~
PODP1PO1_TCS
PODP2
PODP3
PSM100x
PO2_TCS
POSP1
POSP2
X11
2
3456789
1011
12
14
13
1516
1718
Uaux
X21
23
IRF
SO1
SO2
SSO1
SSO2
14
1516
1718
6
789
1011
1213
SO3
45
I
I
PO3_TCS
I
GUID-6B2AB7B2-D285-4F90-A73D-40603FA7050B V2 EN
Figure 61: PSM100x
5.6 Connecting power supply
The permitted auxiliary voltage range is found on the protection relay's sticker.
• Connect the protection relay's auxiliary voltage to slot G terminal X1:1-2.• Connect the positive lead to terminal X1:1.
1MRS759115 C Section 5Connecting
REX640 73Installation Manual
GUID-982F5238-6B8A-44C0-B7C2-F791D8D5871F V1 EN
Figure 62: Connecting auxiliary voltage
5.7 Connecting communication
• Before connecting communication, check that the HW module has the correctcommunication interfaces.The communication module is located in slot A2.
See the technical manual for the communication interfaces.
Check the allowed minimum bending radius from the optical cablemanufacturer.
Section 5 1MRS759115 CConnecting
74 REX640Installation Manual
5.7.1 Connecting protection communication
Port X6/LD of the communication module is used for protection communicationconnection. As the optional SFP transceiver is not attached to the port at the time ofdelivery, it needs to be installed to port X6/LD if protection communication is used.
1. Remove the dust cap from port X6/LD to expose the SFP socket.2. Plug the SFP transceiver into the socket and ensure that the transceiver is seated
and latched properly, that is, the locking lever is on the upper position.3. Remove the dust cap of the SFP transceiver.4. Connect the fiber-optic cable to the SFP transceiver.
Do not remove the dust cap from the SFP transceiver if the fiber-opticcable is not immediately connected to the SFP transceiver.
5.8 Connecting external display module
Only one LHMI module can be connected to a protection relay.
1. Connect the LHMI’s power connector.1.1. Check the permitted auxiliary voltage range from the sticker found at the
rear side of the LHMI.1.2. Connect the auxiliary voltage leads to the outermost terminals of the
LHMI's power connector plug. The polarity is marked on the LHMI's rearplate close to connector X3.
1.3. Push the power connector plug to the bottom.1.4. Turn the locking latches to lock position to secure the connector.
2. Connect the LHMI to the protection relay.2.1. Use a CAT6 S/FTP cable to connect the LHMI to the protection relay. See
Accessories and ordering data for the cable options.2.2. Connect the cable to the X1.1/Main unit connector on the LHMI and to the
X0/HMI connector on the protection relay's communication module.
1MRS759115 C Section 5Connecting
REX640 75Installation Manual
D
1 2
GUID-D53AE6BA-8746-4796-B1C9-13352190FAEA V1 EN
Figure 63: LHMI connectors
1 USB port
2 RJ-45 ports
Section 5 1MRS759115 CConnecting
76 REX640Installation Manual
Section 6 Checking installation
6.1 Identifying hardware and software version
• Check the label on the case of the protection relay for the hardware and softwareversion information.
• Check the module labels to identify the modules inside the protection relay.
6.2 Checking mounting
• Check that all fixing screws are tight and that all cables are connected.
6.3 Energizing protection relay
Check all connections to external circuitry to ensure correct installation beforeenergizing the protection relay and carrying out the commissioning procedures. Also,remove the protective film.
GUID-01E38A52-DC2C-4E88-ADCF-8956C5DA0497 V1 EN
Figure 64: Removing the protective film
1MRS759115 C Section 6Checking installation
REX640 77Installation Manual
1. Energize the power supply of the protection relay and the optional LHMI. Thiscan be done in a number of ways, from energizing a whole cubicle to energizinga single protection relay.The following sequence is expected when the protection relay is energized:• The green Ready LED starts flashing instantly on the power supply
module of the protection relay.• Within 90 seconds both the green Ready LED of the power supply module
and the Home button on the LHMI show a steady light which indicates asuccessful start-up.
The start-up time depends on the size of the applicationconfiguration. Application configurations with lessfunctionality have shorter start-up times.
2. Check the self-supervision function via the HMI path Monitoring/IED statusto verify that the protection relay operates properly.
If the green Ready LED of the power supply module and theHome button on the LHMI continue to flash after the start-up,the protection relay has detected an internal error. Navigate toMonitoring/IED status to investigate the error description.
Section 6 1MRS759115 CChecking installation
78 REX640Installation Manual
Section 7 Removing, repairing and exchanging
7.1 Product life cycle
At some point of the product life cycle, the protection relay is upgraded to a nextgeneration unit. When selecting the original product, already consider the upgradingand extension possibilities that the specific product offers for its whole life cycle.
The protection relay specific options can be found in Retrofit Solutions Database onthe Internet www.abb.com by following the links within ABB Service Guide or viaABB Product Guide from the product-specific Service & Support sheet.
7.2 Checking protection relay's information
The protection relay information includes detailed information about the device, suchas version and serial number.
• Check the protection relay's information in one of the alternative ways.• Select Menu bar/Device information/Product identifiers on the HMI.• Select Device information/Product identifiers on the WHMI.
The Product identifiers submenu contains product-related information includingproduct type, serial number, order number, production date and SW version.
The HW modules submenu contains information about the HW modules.
7.3 Removing protection relay
• Before removing the protection relay, make sure that the auxiliary power isturned off and all wiring is disconnected.
Check with your local ABB if the protection relay can be upgraded.
1MRS759115 C Section 7Removing, repairing and exchanging
REX640 79Installation Manual
7.4 Sending protection relay for repair
• In case of product problems, contact the nearest ABB office or representative forconsultation and instructions.
7.5 Exchanging protection relay
• To exchange the protection relay with another identical unit, remove theprotection relay and install the new one.The exchangeable units can be found in the PartsOnLine system, seewww.abb.com/partsonline. Use of PartsOnLine requires user registration.
Check with your local ABB if the protection relay can be upgraded.
Section 7 1MRS759115 CRemoving, repairing and exchanging
80 REX640Installation Manual
Section 8 Technical data
8.1 Local HMI
D
1 2
GUID-D53AE6BA-8746-4796-B1C9-13352190FAEA V1 EN
Figure 65: LHMI connectors
1 USB port
2 RJ-45 ports
1MRS759115 C Section 8Technical data
REX640 81Installation Manual
8.2 Connector side
1
2
GUID-5D4C7B10-17CA-4F59-B9E0-8024CB82CDE8 V1 EN
Figure 66: Connector side of the protection relay
1 Slot markings in enclosure (top and bottom)
2 Ready LED
Section 8 1MRS759115 CTechnical data
82 REX640Installation Manual
8.3 Dimensions
A
B
C
GUID-F2F41580-05C9-4AC1-8DAB-CFD94F0D545A V1 EN
Figure 67: REX640 main dimensions
A 304.0 mm
B 264.8 mm
C 242.2 mm with compression type CT/VT connectors254.1 mm with ring lug type CT/VT connectors274.0 mm with grounding bar
Table 6: Dimensions of the relay
Description ValueWidth 304.0 mm
Height 264.8 mm
Depth With compression typeCT/VT connectors
242.2 mm
With ring lug typeCT/VT connectors
254.1 mm
With grounding bar 274.0 mm
Weight box 6.9...8.8 kg
1MRS759115 C Section 8Technical data
REX640 83Installation Manual
Table 7: Dimensions of the LHMI
Description ValueWidth 212.5 mm
Height 177.5 mm
Depth 57.6 mm
Weight 1.6 kg
8.4 Enclosure class
Table 8: Degree of protection of the protection relay
Description ValueFront/connector side IP 20 (with ring-lug signal connectors IP 00 or IP
10 depending on wiring)
Top and bottom IP 30
Rear IP 40
Table 9: Degree of protection of the LHMI
Description ValueFront IP 54
Other sides IP 20
Section 8 1MRS759115 CTechnical data
84 REX640Installation Manual
3
1
21
4
5GUID-83EEB0CF-75FB-469C-ACC2-69C496D43C5C V1 EN
Figure 68: REX640 sides
1 Side
2 Top
3 Rear
4 Front/connector side
5 Bottom
1MRS759115 C Section 8Technical data
REX640 85Installation Manual
86
Section 9 Accessories and ordering data
Table 10: Local HMI
Item Order numberLHMI 2RCA033008A0001
LHMI, conformal coated 2RCA033008A0901
1 m connection cable for LHMI 1MRS120549-1
2 m connection cable for LHMI 1MRS120549-2
3 m connection cable for LHMI 1MRS120549-3
5 m connection cable for LHMI 1MRS120549-5
Table 11: Communication
Item Order numberLC SFP plug-in connector for optical multimode media 100M 2RCA045621
LC SFP plug-in connector for optical single-mode media 100M, 20km
2RCA045622
LC SFP plug-in connector for optical single-mode media 100M, 50km
2RCA045623
Table 12: Mounting
Item Order numberBack wall / side wall mounting kit 2RCA040872A0001
Roof mounting kit 2RCA040873A0001
Door mounting with LHMI 2RCA040882A0001
19" relay rack mounting with LHMI 2RCA041125A0001
19" relay rack mounting without LHMI 2RCA041127A0001
19" rack mounting with LHMI and test switch, 6U 2RCA051498A0001
19" rack mounting with LHMI and test switch, 7U 2RCA051503A0001
Surface mounting kit for LHMI 2RCA038783A0001
Tilt mounting kit for LHMI 2RCA038782A0001
Grounding bar kit for RTD module 2RCA039981A0001
1MRS759115 C Section 9Accessories and ordering data
REX640 87Installation Manual
Table 13: Arc sensors
Item Order numberARC lens sensor cable 1.5 m 2RCA040290A0001
ARC lens sensor cable 3 m 2RCA040290A0003
ARC lens sensor cable 5 m 2RCA040290A0005
ARC lens sensor cable 7.5 m 2RCA040290A0007
ARC lens sensor cable 15 m 2RCA040290A0015
ARC loop sensor cable 5 m (plastic fiber) 2RCA051658A0005
ARC loop sensor cable 10 m (plastic fiber) 2RCA051658A0010
ARC loop sensor cable 15 m (plastic fiber) 2RCA051658A0015
ARC loop sensor cable 20 m (plastic fiber) 2RCA051658A0020
ARC loop sensor cable 25 m (plastic fiber) 2RCA051658A0025
ARC loop sensor cable 30 m (plastic fiber) 2RCA051658A0030
ARC loop sensor cable 40 m (glass fiber) 2RCA041050A0040
ARC loop sensor cable 50 m (glass fiber) 2RCA041050A0050
ARC loop sensor cable 60 m (glass fiber) 2RCA041050A0060
Blind extension cable for ARC loop sensors, 2 m (to be used withplastic fiber loops only)
2RCA051662A0001
Table 14: Connectors
Item Order numberCompression type signal connectors SYJ-ZRK 2Z18P1
Ring lug type signal connectors SYJ-ZRK 33X18
Push-in type signal connectors SYJ-ZRK 53P18PM
1 CT-1 VT compression type connector 2RCA040474A0004
5 CT compression type connector 2RCA040474A0001
5 VT compression type connector 2RCA040474A0002
1 CT-4 VT compression type connector 2RCA040474A0003
1 CT-1 VT ring lug type connector 2RCA041297A0004
5 CT ring lug type connector 2RCA041297A0001
5 VT ring lug type connector 2RCA041297A0002
1 CT-4 VT ring lug type connector 2RCA041297A0003
RS-485/IRIG-B connector SYJ-ZRK 44P10
Section 9 1MRS759115 CAccessories and ordering data
88 REX640Installation Manual
Section 10 Glossary
CT Current transformerEMC Electromagnetic compatibilityHMI Human-machine interfaceHW HardwareIEC International Electrotechnical CommissionLC Connector type for glass fiber cable, IEC 61754-20LCP Liquid crystal polymerLHMI Local human-machine interfacePC 1. Personal computer
2. PolycarbonateRJ-45 Galvanic connector typeRoHS Restriction of hazardous substancesRTD Resistance temperature detectorSW SoftwareUSB Universal serial busVT Voltage transformerWHMI Web human-machine interface
1MRS759115 C Section 10Glossary
REX640 89Installation Manual
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www.abb.com/mediumvoltage
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