Installation, Operation & Maintenance Manual

Osmio Black Line DG-105 Dental Surgery Reverse Osmosis

For more details, please visit:www.osmiowater.co.uk

Osmio Black Line DG-105Dental Surgery Reverse Osmosis System

Produce deionized water at a small fraction of the cost of waterdistillers right in your own facility.

Product Features:• Ideal for autoclaves / sterilizers• Will Remove up to 99.99% of impurities from UK mains water• Under the counter commercial system that generates DI water• Plug & Play parts for easy maintenance• Total of 5 hygienically packaged filters• Meets HTM requirements: 0-3 ppm (TDS) DI water (DI quality)• 10 liter total capacity tank (6 liters ready for instantaneous use)• Smart Water Technology digital controller • Analyzes water, tracks filter lifetime and optimizes performance• Automatic flush of membrane filters for optimum water quality• Standing model, no need to mount to wall• Small footprint for easy installation and service• 6 Month filter change lifetime (first four filters)• DI filter change lifetime when color changes (1-3 months)• Full, courteous support provided by experienced professionals

Introduction

Osmio Black Line DG-105 is the perfect solution for Dental Practicesand other facilities that require on-demand deionized water. Thesystem comes complete with a tank, tap and installation kit.

DG-105 is a digitally controlled reverse osmosis system with SmartWater capability that is specifically designed for dental and medicalapplications where deionized water is required. The systemincorporates high quality filters, easy Plug & Play components and adigital controller which tracks filter lifetime as well as measureinstantaneous water purity.

After the reverse osmosis process, the DG-105 system is equippedwith a high quality mixed bed filter which purifies the water down todeionized levels. The mixed bed filter will change color when it hasreached end-of-life.

The DG-105 system comes equipped with a digital controller withSmart Water capabilities. It can be set to make a sound alarm and/orcut the water flow when filter lifetime is achieved, in order to preventlimescale build-up which can damage the autoclave sterilizers.

The system continuously analyses the purified water and displays theresults on screen. The system will know when water is consumed andimmediately flush the membrane filters afterwards to protect waterquality and filter lifetime.

The Smart Water System does many things in the background suchas track water temperature, errors and filter lifetime in order to givethe highest up-time possible while delivering the best userexperience. With the push of a button or by looking at the bar graphon the display, the user will know exactly how many days are leftuntil the next filter change.

The Osmio Black Line DG-105 system will also create a sound alarmwhen it is time to change the filters and even cut the water flow if it issurpassed significantly.

The Osmio DG-105 is specifically designed to generate DI water formany applications including pharmaceutical, detergent, dental andmedical.

Technical Specifications

* Please use a pressure reducer if feed water pressure is above 6 bar.

Feed Water Specifications

For the above conditions the system will produce 10 liters of DI waterper hour in addition to the 5-6 liters of on-demand DI water stored inthe system tank.

Parameter ValueElectricity 100 - 240 VAC / 50-60 HzFeed Water Pressure 2 Bar Min. - 6 Bar Max.*Feed Water Temperature 4 - 40 oCFeed Water Connection 1/2" NPTSystem Dimensions (L x W x H) 27 cm x 35 cm x 49 cmSystem Weight 11 KGTank Dimensions (L x W x H) 24 cm x 24 cm x 32 cmTank Weight 3 KGTank Air Pressure 6-8 PSI

Parameter ValuepH 6.5 - 8.5Turbidity < 5 NTUTDS < 1000 PPMHardness < 500 PPM CaCO3 (50 oF) (28 odH)Chloride < 250 PPMFree Chlorine < 0.7 PPMIron < 0.1 PPMManganese < 0.1 PPMSilica < 0.1 PPMChemical Oxygen Demand < 5 PPM O2

Total Bacteria Count < 50 CFU / mLE. Coli < 3 CFU

Osmio Black Line DG-105 Filters

Position Type Technology Filtration

15 Micron Sediment

Meltblown Particles and dust

2

0.5 Micron Sediment +Pressed Powder Coconut Shell Carbon

Meltblown + GAC

All of the above + fine particles, heavy metals such as iron, manganese and other rust

35 Micron Sediment

Meltblown Particles and dust

480 GPD Reverse Osmosis Membrane

Thin Film Composite (TFC)

Dissolved solids, chemicals, microorganisms, nano sized suspended solids, much more

5Deionized Mixed Bed Resin Filter

Ion Exchange

Residual anions and cations left after the reverse osmosis process

Osmio Black Line DG-105 Filter Lifetimes

Under normal operating circumstances and normal feed waterquality, the lifetime for the first 4 filters is 6 months.

The Deionized Mixed Bed Resin Filter lifetime will vary with use, andfeed water quality. This filter should be changed when the resinchanges color or the output TDS on the digital controller is morethan 20 PPM (under normal operating circumstances 1-3 months).

Osmio Black Line 80 GPD Reverse OsmosisMembrane Rejection Rates

Under normal operating circumstances and normal feed waterquality, the reverse osmosis membrane filter rejection rates are perthe below table.Aluminum 97-98% Nickel 97-99%Ammonium 85-95% Nitrate 93-96%Arsenic 94-96% Phosphate 99+%Bacteria 99+% Polyphosphate 98-99%Bicarbonate 95-96% Potassium 92%Boron 50-70% Pyrogen 99+%Bromide 93-96% Radioactivity 95-98%Cadmium 96-98% Radium 97%Calcium 96-98% Selenium 97%Chloride 94-95% Silica 85-90%Chromate 90-98% Silicate 95-97%Chromium 96-98% Silver 95-97%Copper 97-99% Sodium 92-98%Cyanide 90-95% Sulphate 99+%Ferrocyanide 98-99% Sulphite 96-98%Fluoride 94-96% Zinc 98-99%Iron 98-99%Lead 96-98% Insecticides 97%Magnesium 96-98% Detergents 97%Manganese 96-98% Herbicides 97%Mercury 96-98% Virus 99+%TDS (Total Dissolved Solids) 95-99% Hardness 93-97%

* Figures given above are estimates of normal OSMIO reverse osmosis membrane filter performance, under normal conditions and water quality.

TYPICAL PHYSICAL & CHEMICAL CHARACTERISTICS:

Appearance Spherical Beads

Moisture Content (max.) 65 %

Particle Size Range 300 - 1200 µm

< 300 µm (max.) 1 %

Uniformity Coefficient (max.) 1.7

Shipping Weight (approx.) 705 - 740 g/L (44.1 - 46.2 lb/ft³)

Temperature Limit, Non-Regenerable Bed 100 °C (212.0 °F)

Temperature Limit, Regenerable Bed 60 °C (140.0 °F)

Component Name Gel Strong Acid Cation Gel Type I Strong Base Anion

Polymer StructureGel polystyrene crosslinked with divinylbenzene

Gel polystyrene crosslinked with divinylbenzene

Functional Group Sulfonic Acid Type I Quaternary Ammonium

Ionic Form H form+ OH form-

Cation / Anion Volumetric Ratio 40 % 60 %

REGULATORY APPROVALSIFANCA Halal Certified

TYPICAL PACKAGING1 ft³ Sack25 L Sack5 ft³ Drum (Fiber)

PRINCIPAL APPLICATIONSDemineralization - Mixed BedCartridges

ADVANTAGESGeneral purpose

SYSTEMSCoflow regenerated systemsCounterflow regenerated systemsMixed Bed

Purolite MB400Polystyrenic Gel Gel Mixed Bed Resin Hydrogen form Hydroxide Form

PRODUCT DATASHEET

®

Osmio Black Line DG-105 Schematic

Below a schematic diagram can be found for the DG-105 system.

Tap

Inlet

Drain

Tank

Osmio Black Line DG-105 Connection Diagram

Below a connection diagram can be found for the DG-105 system.

Drain

Feed

Fauc

et

Tank

Step 1: Feed Water ConnectionThe purpose of the feed water connection is to feed the system withwater to be purified by tapping the cold water supply which is usuallylocated under the kitchen counter.

Main Cold Water Feed

Main Cold WaterFeed Valve

Use Seal Tape Here

Main ColdWater Line

to sink

DiverterValve

Metal Ball Valve

To “Feed Water”Port on System

1/4” Tubing

Metal Ball Valve “Open”(Valve handle pointed insame direction as tubing)

Metal Ball Valve “Closed”(Valve handle

perpendicular totubing)

Step 2: Faucet ConnectionThe purpose of the faucet connection is to have access to DI wateron-demand. A proper location needs to be selected on the sink. Special attention needs to be given to the stem on the faucet whichwill be under the counter, it will need to be accessed in order tofix the tubing nut with a wrench. Once the faucet location is picked,a pilot hole of 5 mm should be made, followed by a 12 mm hole.

Important: Choose the correct type of drill bit for counter type.Hammer Drill Bit: Cement, Tile, Granite, Marblw and Marmoreal.HSS Drill Bit: Steel, Wood, Chrome, Metal and Aluminum.

1. Place the faucet stem through the 12 mm hole and mount it per the pictures above.2. Connect the remaining faucet installation parts to the tubing per the diagram above3. Connect the tubing to the stem of the faucet4. Make sure tubing to the faucet is purified DI water which is coming from the exit port of the DI resin filter.

Locking Washer

Tubing Nut

Tubing Ring

FaucetNut Rubber Gasket

Flange

Tubing Pin

Step 3: Tank ConnectionThe Purpose of the tank is to store on-demand DI water. Althoughthe system will produce up to 10 liters per hour of DI water, theflow rare would be too low if a tank was not used.

CAUTION: ONLY HAND TIGHTEN THE TANK VALVE, TOO MUCH PRESSURE WILL CAUSE IT TO CRACK

Tank

Tank Valve

1/4” Tubing To “Tank”Port on System

Use Seal Tape Here

Figure 18: Drain Connection Diagram

Drill here

Do not drill hereU-bend

Step 4: Drain Saddle ConnectionThe purpose of the drain saddle is to prevent the tubing connectedto drain from popping out of place and potentially leaking where thesystem is installed.

1 Step 1: Select a location for the drain hole based on the design ofthe plumbing. The drain saddle should be installed above the u-bendif possible, on a vertical tail piece. Locate the drain saddle away fromthe garbage disposal to prevent potential contamination and systemfouling. Please see figure below for a more detailed explanation. Usea 7 mm (1/4”) drill bit to drill a small hole in the drain pipe for thedrain to pass through. Clean the debris from the plumbing and holdbefore continuing.

2 Step 2: Remove the backing from the foam gasket and stick that halfof the drain saddle on the drain pipe so that the holes line up (a smalldrill bit or other long narrow object cab be used to help aligncorrectly). Place the other half of the drain saddle on the oppositeside of the drain pipe. Clamp and loosely tighten the drain saddleusing the nuts and bolts included. Use a Phillips screwdriver totighten the drain saddle. Connect the tubing from the drain saddlequick connection to the “Drain” connection on the system.

1/4” DrainTubing

1/4” Bolt1/4” Nut

Drain SaddleFront Plate Drain Saddle

Back PlateFoam Gasket

Drain PipeTo “Drain” Port on System

PR O

P U R ED R I N K I N G W A T E R S Y S T E M

2 Remove the membrane housing cap by turning anti-clockwise.

3 Install the membrane by carefully pushing the spigot end into the socket at the far end of the housing until completely in.

RemoveTubing

1 Push down collet and remove tubing from membrane cap.

Step 5: Membrane Filter Change Procedure

1Tank valve handle

Make sure the handle

the tubing “open”.

2

Goes to"Tank" porton reverse

osmosis system

Connect tubing to the tankvalve and the other end of

tubing to the tank porton the reverse

osmosissystem.

3

Metal valve

Metal valvehandle

Slowly open the metal valve by

of the tubing.

4 wait 20 - 30 minutesfor the tank to fill completely. 5 Empty the tank once before

use. When water flow ratesignificantly drops, this is when

System Start-Up Procedure

Make sure the drain, faucet, tank andfeed water connections are made tothe system.

Plug in the electrical power cord tothe socket.

Please make sure the system is notinstalled near to a heat source.

1 2 3 4 5

PPM

MENU

LOGIN

FLUSH SMAR

T W

ATER

SYS

TEM

cartridgechange

POWER NO WATER PUMP FLUSH TANK FULL

Purified Water Total Dissolved Solids Level (PPM)Will blink if an alarm occursFilter Lifetime Bars

(will reduce simultaneously over time)

When end of filter lifetime nears will light

Produced Water Approximate Temperature oC

Power ON

Will Light When Low Pressure / No Water Alarm

Will Light When System Producing Water

Will Light When System Flushing Membranes

Will Light When System In Standby Mode

A Digital Controller is installed on this system in order to enhance thesystem performance and user experience. The digital controller willdisplay produced water TDS & temperature, track filter lifetime,perform autoflush of membranes, monitor operation mode, protectthe system from common failures and much more.

User Menu: Menu, Login, Flush

Menu Button :: Press and hold to reset filter lifetime. A default lifetime of 6 months has been preset.

Login Button :: Press once and release to display days left until the next filter change.

Flush Button :: Press once and release to flush the membranes and bring fresh water into the system.

Digital Controller User Guide

Micro Computer Controller

POWERSOURCEPROCESSFLUSHFULL

To RO system

1 Prepare a housing wrench.

2 Turn off water source.

4 Unplug electricity.

6 Put the replacement filters in the housings and double O' ring.

7 Drain out 1 Gallon of water to purify replacement filters.

3 Switch off water tank.

Be sure tighten with O-ring to preventfrom leaking.

5 Open housings clockwise with a wrench.

Pre-filters Change Procedure

PR O

P U R ED R I N K I N G W A T E R S Y S T E M

5 Remove the membrane housing cap anticlockwise.

PR O

P U R ED R I N K I N G W A T E R S Y S T E M

6 Remove the membrane by a pincer. 7 Install the membrane by carefully pushing the spigot end into the socket at the far end of the housing until completely in.

To RO system

1 Unplug electricity. 2 Turn off water source. 3 Switch off water tank.

Jaco

4 Loose the Jaco fitting anticlockwise.

Step 5: Membrane Filter Change Procedure

Sanitizing the Osmio Black Line DG-105 System

1. Shut off main valve (Point X )2. Dispense water from Pure Water Faucet (completely dispense water)3. Remove stage 1-3 filters, from filter housing4. Remove membrane, from membrane housing5. Remove DI Resin Filter6. Reinstall all the filter and membrane housings without filters and membrane (remember to pour about 6-8 ounces of chlorine / hydrogen peroxide in stage 1 housing)7. Reattach all connections8. Turn back on main valve (Point X )9. Let system run, and the tank will fill up rapidly10. Once tank is full, flush out water through faucet.11. Do this at least two cycles, untill the scent/smell of chorine / hydrogen peroxide is diluted12. Shut off main valve (Point X) again13. Install all new filters and membrane (including stage 5 filter)14. Install a new DI Resin Filter15. Turn on main valve (Point X)16. Let tank fill up17. Drain out first tank

Problem Cause SolutionTube is not joined tightly Remove and rejoin the tube

Tube is not cut straight Cut the tube straight through the cross-section

Fitting not installed properly Remove fitting, wrap new Teflon and re-install

Drain saddle leak Drain saddle is not installed properly Reinstall drain saddle per the user guide

Bowl not tightened enough Use wrench to tighten the bowl

O-ring has debris on it Remove bowl and clean O-ring

Filters are clogged Replace the first 4 filters

Tubing is kinked Make sure no tubing bends more than 45 degrees

Loss of air pressure in tank Empty tank and pressurize to 6-8 PSIController shuffles between:

No Water - Pump - FlushLow feed water pressure Make sure the feed water pressure is min. 2 Bar

Check valve damaged Replace check valve

Solenoid valve damaged Replace solenoid valve

Autoflush valve damaged Replace autoflush valveNo Waste water or membrane

clogged in few daysFlow restrictor clogged Replace the flow restrictor

Membrane filter damaged Replace first 4 filters

DI Filter out of capacity Replace DI filter

Produced water is milky orcloudy. Goes away after a fewminutes

Air is in the system

During first installation air will almost always be present in the system. In a few days the system will automatically purge all of the air from the system. Air may also appear in some cases where the feed water pressure temperature is significantly different from room temperature.

Water has a eggy smelland tastes sour

Biofilm buildup in the system Sterilize the system

Punctured tank bladderIf tank is full of water (heavy) this is the case,replace tank

Over pressure in tank bladderIf tank has little water inside (light), empty tank,release tank air pressure down to 6-7 PSI

Tank valve is closed Open the tank valve

Fitting leak

Housing Leak

Little or no watercomes from faucet

Controller shuffles between:Pump - Flush

Produced water hasa high TDS value

Very little water comesfrom the tank

Troubleshooting Guide

Date Pre Filters + TFC Membane Change DI Filter Change Other

Date of Purchase Date of Install Installed By Serial Number

OSMIO BLACK LINE DG-105 SERVICE RECORD