installation p/n 08f71-mkc-a00 gl1800/d/da...

Honda Dealer: Please give a copy of these instructions to your customer.

INSTALLATIONINSTRUCTIONS

Accessory Application

© 2018 American Honda Motor Co., Inc. - All Rights Reserved.

PARTS LIST

87979-MKC-A0001 of 11

Publication No.

MII 16426

Issue Date

January 2018

TRUNK REMOVAL KITP/N 08F71-MKC-A00 GL1800/D/DA

(1)(5)

(6)

(2)

(3)

(1)

(4)

No. Description Qty

(1) Installation Instructions URL 1

(2) Rear cross plate 1

(3) Right luggage stay 1

(4) Left luggage stay 1

(5) Hole plug 1

(6) Grommet 4

(7) 5 mm screw 2

(8) Clip 2

(9) Collar 4

(10) 8 mm flange nut 4

(11) 6 mm flange bolt 2

(12) 8 mm flange bolt (short) 4

(13) 8 mm flange bolt (long) 4

(14) 12-pin waterproof dummy connector 1

(15) 2-pin waterproof dummy connector 1

(16) Jack cap 1

(8)

(3)

(2)

(14)

(15)

(7)

(9) (11) (12)

(16)

(13)

(10)

No. Description Qty

(1) Center rear top cover 1

(2) Right rear top lid 1

(3) Left rear top lid 1

TRUNK REMOVAL COLOR KITSold separately

Item N·m kgf·m Ibf·ft

5 mm screw 4.2 0.4 3.1

6 mm flange bolt 12 1.2 9

8 mm flange bolt and nut 27 2.8 20

TORQUE CHARTTighten all screws, bolts, and nuts to their specified torque values. Refer to the Service Manual for the torque values of the removed parts.

TOOLS AND SUPPLIES REQUIREDSocket (10 and 12 mm)

Ratchet

Box-end wrench (12 mm)

Hex wrench (5 mm)

Dish soap solution (Water:Dish soap / 100:1)

Shop towel

Torque wrench

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5. Remove the right and left passenger grips as shown.

1. Open the left saddlebag lid as shown.

• Repeat on the right side.<Left side>

LEFT SADDLEBAG LID

2. Remove the lef t s ide cover as shown, and disconnect the negative (-) cable of the battery.

LEFT SIDE COVER

WASHER

BOLT

RIGHT PASSENGER GRIP

CABLE

LEFT PASSENGER GRIPRemove the cable.

INSTALLATION CAUTION

• To prevent burns, allow the engine, exhaust system, radiator, etc., to cool before installing the accessory.

NOTE:

• Disconnect the negative (-) cable from the battery before installing this accessory.

• The memory of the clock will be erased when you disconnect the battery. Reset the clock after reconnecting the battery.

• Reinstall the removed parts on the motorcycle and make sure that the wires and harnesses are not pinched.

BOLT

WASHER

4. Remove the seat as shown.

3. Remove the right side cover in the same manner as the left side.

SEATDisconnect the connector.

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6. Remove the fuse holders as shown.<Left side>

7. Remove the left pillion step holder cover as shown.

• Repeat on the right side.

9. Remove the USB cord as shown.

• Perform this step on GL1800DA only.

USB CORD

8. Open the trunk lid as shown.

• Refer to the Owner’s Manual and using an emergency trunk cable to open the rear trunk lid.

TRUNK LID

FUSE HOLDERS

BOLT

SCREW

LEFT PILLION STEP HOLDER COVER

CLIP

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TRUNK CENTER LOWER COVER

2-PIN WATERPROOF CONNECTOR (Black)

11. Remove the trunk front lower panel as shown.

10. Remove the parts as shown.


• Repeat on the left side.SCREW (Save)

SCREW (Save)

CLIP (Save)

13. Remove the trunk right side cover as shown.

• Repeat on the left side.<Right side>

TRUNK RIGHT SIDE COVER (Save)

14. Disconnect the connector and remove the trunk center lower cover as shown.

SCREW (Save)

TRUNK FRONT LOWER PANEL

<GL1800DA>

TRUNK HOLDER

SCREW

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16. Remove the trunk catch as shown.

TRUNK CATCH TRUNK

SCREW (Save)

15. Disconnect the trunk catch harness as shown.


TRUNK CATCH HARNESS

Remove the emergency trunk cable as shown.

EMERGENCY TRUNK CABLE

17. Remove the emergency trunk cable from the trunk catch as shown.


TRUNK CATCH (Save)

19. Remove the rear fender as shown.

SCREW

REAR FENDERDisconnect the connector.

18. Remove the clips as shown.


CLIP

<Left side>

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23. Remove the screws as shown.

SCREW RIGHT SADDLEBAG

<Right side>

20. Remove the saddlebag rear center cowl as shown.


• Repeat on the left side.

22. Remove the screw as shown.

• Repeat on the left side.

24. Move the right saddlebag catch as shown.

RIGHT SADDLEBAG CATCH

25. Remove the radio antenna as shown.

RADIO ANTENNA

SCREW


SCREW

BOLT

WASHER

SCREW

<Left side>

SCREW

SADDLEBAG REAR CENTER COWL

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27. Install the radio antenna in the reverse order of removal.

26. Remove the emergency trunk cable as shown.



28. Remove the emergency trunk cable as shown.

EMERGENCY TRUNK CABLE (Save)

HOLE PLUG

29. Apply dish soap solution to the position shown.

DISH SOAP SOLUTIONApply.

30. Install the hole plug as shown.

HOLE PLUG

31. Install the right saddlebag catch in the reverse order of removal.

32. Remove the USB cord as shown.

• Perform this step on GL1800DA only.<Left side>

33. Install the jack cap as shown.

• Perform this step on GL1800DA only.

USB CORD

JACK CAP

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34 Disconnect the 12P black connector as shown.

36. Disconnect the 2P black connector as shown.

35. Install the dummy connector as shown.

37. Install the dummy connector as shown.

<Right side>







12-PIN WATERPROOF DUMMY CONNECTOR

2-PIN WATERPROOF DUMMY CONNECTOR

38. Remove the bolts as shown.

RUBBER WASHER (Save)

BOLT (Save)

WASHER (Save)

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BOLT (Save)

BOLT (Save)

BOLT (Save)

NUT

STAY (Save)

RIGHT SADDLEBAG

LEFT SADDLEBAG

TRUNK (Save)

COLLAR (Save)

39. Remove the trunk as shown.

40. Move the right and left saddlebagss and remove the stay as shown.

Pass the motorcycle’s harness through the left luggage stay guide as shown.

NUT (Reuse)

6 mm FLANGE BOLT

8 mm FLANGE BOLT (long)

LEFT LUGGAGE STAY

41. Install the left luggage stay as shown.

• Confirm that any wire harness is not caught or too tight.



<Left side>

LEFT LUGGAGE STAY GUIDE

8 mm FLANGE BOLT (long)

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8 mm FLANGE NUT

REAR CROSS PLATE

COLLAR

8 mm FLANGE BOLT (short)

42. Install the rear cross plate as shown. 45. Install the grommets at the positions shown.

GROMMET

GROMMET

OUTSIDE

46. Install the center rear top cover as shown.

CENTER REAR TOP COVER

43. Install the right and left saddlebag in the reverse order of removal.

44. Install the saddlebag rear center cowl, rear fender, right and left passenger grip in the reverse order of removal.

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49. Install the motorcycle’s parts in the reverse order of removal.

• Confirm that any wire harness is not caught or too tight.

47. Install the clips and 5 mm screws as shown.

48. Install the right and left rear top lids as shown.

5 mm SCREW

CENTER REAR TOP COVER

CLIP

RIGHT REAR TOP LIDLEFT REAR TOP LID

installation p/n 08f71-mkc-a00 gl1800/d/da...

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