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Installing BBS 6101 INSTALLATION INSTRUCTIONS 14/1531-LZA 701 6009 Uen X

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Page 1: Installing BBS 6101 - qengineersinc.comqengineersinc.com/.../2016/09/BBS6101-Installation-Rev-11-2015-1.pdf · This document describes how to install the BBS 6101 Cabinet, an outdoor

Installing BBS 6101

INSTALLATION INSTRUCTIONS

14/1531-LZA 701 6009 Uen X

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Copyright

© Ericsson AB 2010–2015. All rights reserved. No part of this document may bereproduced in any form without the written permission of the copyright owner.

Disclaimer

The contents of this document are subject to revision without notice due tocontinued progress in methodology, design and manufacturing. Ericsson shallhave no liability for any error or damage of any kind resulting from the useof this document.

Trademark List

All trademarks mentioned herein are the property of their respective owners.These are shown in the document Trademark Information.

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Contents

Contents

1 Introduction 1

1.1 Target Groups 1

2 Prerequisites 2

2.1 Conditions 2

2.2 Documents 2

2.3 Tools and Equipment 2

2.4 Space Requirements for Installation 3

3 Work Process for Installing the Cabinet 4

4 Health and Safety Information 5

4.1 Batteries 5

4.2 Damages 6

4.3 Electrical Equipment 6

4.4 In Case of Fire 7

4.5 Refrigerant 8

5 Unpacking and Checking the Equipment 10

6 General Torques During Assembly 12

7 Preparing the Site 13

7.1 Cabinet Bottom Inlets 16

8 Moving Cabinet 18

8.1 Using a Lifting Device to Move the Cabinet 18

9 Securing Cabinet 20

10 Fastening the Cabinet to the Foundation 21

11 Opening Drainage Holes 23

12 Changing Door Position (Optional) 24

12.1 Changing Door Position 24

12.2 Locking System 27

13 Cable Preparation 31

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Installing BBS 6101

13.1 Cable Lug Insulation 31

13.2 DC Cable Routing 31

13.3 Battery Cable Routing 32

13.4 Connecting Cables and Fuses to the DCCU 32

13.5 Connecting CLU DC Power Cable to External EricssonPower System 34

14 Installing Cable Inlet 35

15 Grounding 37

16 Connecting Alarm Cables 38

17 Installing Battery 41

17.1 Work Process for Installing Battery 42

17.2 Attaching Securing Straps (EQ Kit) 44

17.3 Installing an Adapter Frame (100 Ah Battery) 45

17.4 Preparing Battery Temperature Sensor Cables 46

17.5 Attaching Interblock Spacers and Temperature SensorHolder 48

17.5.1 EnerSys Battery Blocks 4817.5.2 NorthStar Battery Blocks 48

17.6 Preparing Battery Blocks with Interblock Connectors 49

17.7 Preparing Battery Blocks with Gas Ventilation Tubes 4917.7.1 Preparing NorthStar Battery Blocks 4917.7.2 Preparing EnerSys Battery Blocks 51

17.8 Installing Battery Blocks 5217.8.1 General Installation Method (Alternative 1) 5217.8.1.1 Placing Battery Blocks on a Shelf 5317.8.1.2 Attaching Gas Ventilation Tubes 5517.8.1.2.1NorthStar Battery Blocks 5517.8.1.2.2EnerSys Battery Blocks 5917.8.1.3 Connecting Battery Blocks 6117.8.1.4 Attaching Pole Connectors 6317.8.2 Installing Battery Blocks in Limited Space (Alternative 2) 6317.8.2.1 Installing Battery Block 1 6317.8.2.2 Installing Battery Block 2 6417.8.2.3 Installing Battery Block 3 6517.8.2.4 Installing Battery Block 4 6617.8.2.5 Attaching Gas Ventilation Tubes 6617.8.2.6 Attaching Pole Protectors 66

17.9 Testing Gas Ventilation Tubes in NorthStar Battery 67

17.10 Attaching the Front Bar (100 Ah Batteries, no EQ Kit) 70

17.11 Securing Straps (EQ Kit) 70

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Contents

18 Connecting BBS to an SSC 72

19 Startup Procedure 73

20 Disconnecting and Reconnecting System Power 74

20.1 Disconnecting the System Power 74

20.2 Reconnecting the System Power 75

21 Third-Party Installations 77

22 Completing the Installation 78

22.1 Environment 78

23 Concluding Routines 80

23.1 Updating the Customer Site Documentation 80

Glossary 81

Reference List 82

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Installing BBS 6101

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Introduction

1 Introduction

This document describes how to install the BBS 6101 Cabinet, an outdoorvariant Battery Backup System (BBS).

1.1 Target Groups

The target groups for these instructions are the personnel involved in the radiosite installation engineering process and those responsible for the installation,integration, and maintenance of Radio Base Station (RBS) sites.

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Installing BBS 6101

2 Prerequisites

This section contains information on the tools, documentation, and conditionsrequired before starting the installing procedure.

2.1 Conditions

The following conditions must be fulfilled before work starts:

• Site access is granted.

• The following are available:

� Customer Site Documentation

� Batteries and optional cabinet equipment specified for the site

� Lifting eye bolts

� Plugs and bolts to fasten the cabinet according to Customer SiteDocumentation

� The set of material included with the cabinet

� Tools needed for the installation

2.2 Documents

Ensure that the following documents are read and understood:

• Battery Guidelines

Note: It is mandatory to read the document Battery Guidelines beforeinstalling batteries in the cabinet.

• Personal Health and Safety Information

• System Safety Information

See Reference List on page 82 for more documents that may be needed.

2.3 Tools and Equipment

Table 1 lists the tools required for the installation.

Ericsson recommends the use of insulated tools when working with batteries.

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Prerequisites

Table 1 Tools and Equipment

Product Description

Battery ventilation test tool set Contains: pump, manometer, andT-connector

Crimping tool for grounding

Hammer drill 230 V AC or cordless

Lifting eye bolts M8 (4)

Personal tool set large

Torque set 3–8 Nm

Torque set 5–25 Nm

Torque set 20–100 Nm

ESD wrist wrap

Electrical insulating tape

2.4 Space Requirements for Installation

Refer to BBS 6101 Description, Reference [4].

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Installing BBS 6101

3 Work Process for Installing the Cabinet

Figure 1 shows the cabinet installation process.

P028018B

Fastening cabinet to the foundation

Start

Grounding

Performing Startup Procedure

Performing

End

A

Installing battery blocks

Moving cabinet

Securing cabinet

Changing doorposition

Preparing Cable

Installing cableinlet

A

Connecting alarm cables

ConcludingRoutines

Figure 1 Installation Process

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Health and Safety Information

4 Health and Safety Information

Technicians working on Ericsson products or systems must have the necessaryskills and training required to perform their work correctly.

The following sections contain warnings and information about:

• Batteries

• Damages

• Electrical Equipment

• In case of fire

• Refrigerant

4.1 Batteries

Danger!

Explosion risk. Connect Lead-acid batteries in enclosed cabinets to gasventilation tubes that lead flammable gas out of the cabinet.

Caution!

Improper handling of batteries can result in the batteries short-circuiting, whichcan result in serious injury due to high energy levels. Exercise the necessarycare when working with batteries.

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Installing BBS 6101

Caution!

Batteries can leak electrolyte if improperly handled. Electrolyte in contactwith skin or eyes can cause injury. In the event of electrolyte injuries, rinsethe affected area with water and seek medical attention immediately. Useprotective equipment when replacing batteries.

Caution!

Excessive heat can cause battery casing to soften and warp, potentially allowingacid to escape. In contact with the skin, acid can cause injury, and if breathedin, can affect the airways. Use protective equipment when replacing batteries.

Note: Explosion risk. Overheated batteries can cause a high hydrogen gascontent in a cabinet that can lead to an explosion. Install batterytemperature sensor(s) according to instructions.

It is mandatory to use a battery temperature sensor. In case the batterytemperature exceeds +60�C (+140�F), the power system must shutoff the charging.

4.2 Damages

If the cabinet gets a dent as big as the size of a hand, with a depth of 10 mm,the cabinet strength is reduced and the cabinet must be replaced.

If the door has been warped so much that it cannot be closed securely, it mustbe replaced.

4.3 Electrical Equipment

• Installation personnel should exercise care when working on or aroundelectrical equipment.

• In addition to this safety information, the specific safety instructions for allproducts involved in the installation procedure should be adhered to.

• When work is being done in a power cabinet, the power supply systemmust be switched off. The AC power and, if applicable, all batteries mustbe disconnected.

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Health and Safety Information

• Installation personnel must have competence for electrical installationaccording to local regulations.

Danger!

Electric shock risk. Avoid both direct and indirect contact with parts connectedto AC power as this is likely to be fatal. Switch off the AC power before startingwork.

Danger!

Improper electrical installation may cause fire or electric shock that is likely tobe fatal. Only a qualified and authorized electrician is permitted to install ormodify electrical installations.

Do!

Always use an approved ESD wrist strap when working with sensitiveequipment. Damage to components mounted on printed board assemblies canoccur if an ESD wrist strap is not used.

Note: AC power installation must be carried out according to local regulations.

4.4 In Case of Fire

Warning!

In the event of a fire, evacuate the building or equipment site and raise the firealarm at the closest alarm point, or call the emergency number. Do not enteragain a burning building under any circumstances.

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Installing BBS 6101

Note: In the event of a fire, toxic and corrosive gases are formed.

In case of fire, do the following:

• Take care of the injured persons.

• Call for help.

• Try to extinguish the fire. Use only an approved fire extinguisher toextinguish fire on electrical equipment.

• Open the cabinet door carefully. If the cabinet insulation is damagedbecause of fire, the cabinet strength is considerably reduced, which cancause the cabinet to collapse when opening the door.

4.5 Refrigerant

Caution!

The unit contains liquid refrigerant. Inhalation of high concentration ofrefrigerant vapor can damage airways and cause drowsiness and dizziness. Athigh levels, it can cause breathing difficulties. Skin contact or splashing in theeyes of the liquefied gas can cause frostbite. Avoid inhalation and contact onthe skin or in the eye.

The equipment contains 90 gram of Fluorocarbon R134a, CH2FCF3 (HFC134a)with a Global Warming Potential (GWP) of 1300.

The refrigerant is banned to emit to air.

It is required to recover the refrigerant when the equipment is disposed of.

In case of fire, the refrigerant, R134a, develops toxic and corrosive gases.

To avoid equipment damages, make sure that the cabinet has been in anupright position for at least an (1) hour before it is powered on.

Hazards

• Inhalation of high concentrations may irritate air pipes and causedrowsiness and dizziness. At very high levels, there is a risk of breathingdifficulties

• Skin contact or splashing in the eyes of the liquefied gas may cause frostbite

Take the following precautions:

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Health and Safety Information

• All handling must take place so that inhalation and skin and eye contactis avoided.

• Avoid the steam coming into contact with the welding arcs.

• Avoid the steam coming into contact with hot surfaces (decomposition).

• If there is a suspicion of leakage from the cooling system, ventilate andleave the place. Call for a competent cooling technician.

.

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Installing BBS 6101

5 Unpacking and Checking the Equipment

This section describes how to unpack and check the BBS.

Note: Handle the cabinet with care. The edges and corners must not beknocked against hard surfaces.

Ge8814B

Examine the packaging for damage. If it is damaged,immediately register a complaint with the transportcompany. It is recommended that a photo of thedamages be taken to improve the claims process. Referto Data Collection Guidelines for information on takingphotographs of damages and faults.

Check that the delivered items correspond to thepackaging list.

Ge8814B

Unpack the cabinet.

The top cover of the package contains the drillingtemplate. Be careful when dismantling and disposing thepackage so that the drilling template is not damaged.

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Unpacking and Checking the Equipment

Position the cabinet according to the floor plan in theCustomer Site Documentation. See Section 8 on page18 for lifting instructions.

Ge8582A

Hazardous Plastic Metal Paper

Dispose of the packaging in accordance with localregulations. For more information, see Section 14 onpage 35.

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Installing BBS 6101

6 General Torques During Assembly

See the table below for general torques to use, unless otherwise specified,when assembling the cabinet.

Table 2 General Torques

Dimension Torque (Nm) Note

ST 3.5 1 Self-tapping screws

End torque. Start torque is higher at firsttime tapping.

ST 4.8 4 Self-tapping screws

End torque. Start torque is higher at firsttime tapping.

R6B 4.2 2.5 Self-drilling and self-tapping screws

End torque, start torque is higher.

M4 2

M6 6

8 For battery poles and cable connectionsin the DCCU

15 For ground bolts in bottom plate

M8

18 For general use

M12 80

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Preparing the Site

7 Preparing the Site

This section describes the preparing of the foundation for the cabinet.

The foundation on which the cabinet is to be installed, must withstand a loadof 1000 kg.

Prerequisites

The following requirements must be fulfilled before the floor can be prepared:

• The level of the floor must be within ±3 mm vertically per two metershorizontally with a maximum slope of 0.1º

• The floor must not slope toward the BBS 6101 because water may getcollected under the cabinet.

Preparing the Floor

Note: Fastening materials for anchoring the cabinet to the foundation arenot supplied with the cabinet. They must be specified and purchasedlocally.

If the site must be prepared before the cabinet is available, then the holepositions shown in Figure 2 or Figure 3, depending on cabinet variant, mustbe used.

A drilling template is provided with every cabinet.

Note: The top cover of the package contains the drilling template. Be carefulwhen dismantling and disposing of the package so that the drillingtemplate is not damaged.

Table 3 Drilling Templates

Expansion BoltsValid For: Figure

EQ(1) Zone 4

BBS 6101 COH 109 397/33R1A

Figure 2 M8 N/A

BBS 6101 COH 109 397/33R2A and later.

Figure 3 M12 M12

(1) Earthquake (EQ)

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Installing BBS 6101

P028000AUnits of measurement: mm

FRONT

555

520

51.5

26.35

Figure 2 Drilling Template Hole Pattern for M8

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Preparing the Site

P028382AUnits of measurement: mm

FRONT

540

490

59

26.25

Figure 3 Drilling Template Hole Pattern for M12

Do the following:

1. Mark the positions of the four holes using the drilling template hole patterndescribed in Table 3.

2.

��������

Drill holes in the floor and insertexpansion bolts into each holeaccording to Table 3.

Note: Follow the recommendationsof the bolt supplier for the dimensionsof the holes.

Use the drilling gauge fitted to thehammer drill to regulate the depthof each hole.

Use an industrial vacuum cleanerto remove the dust and debrisproduced during drilling.

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Installing BBS 6101

3.

Ge8933A

The support points must be leveledto within ±3 mm per 2000 mm andthe floor gradient must be within±0.1�.

Use a spirit level to check thatthe support points are in level inall directions. If necessary, usestainless-steel washers to makeminor changes.

7.1 Cabinet Bottom Inlets

If the cabinet is to be installed on a cable ditch, the ditch has to correspond tothe cable inlets at the bottom of the cabinet. Figure 4 and Figure 5 show thecabinet bottom inlets.

P028384A

178

520

2794

367.570555 52.5

34.2553 380.5 53

263.

2520

6

Four holes for M8Cabinet outline Front

Units of measurements: mmFigure 4 Cabinet Bottom Inlets, BBS 6101 Variant R1A

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Preparing the Site

P028385A

178

490

57.2

564

36070540 60

26.7553 380.5 53

233

206

Four holes for M12Cabinet outline Front

Units of measurements: mmFigure 5 Cabinet Bottom Inlets, BBS 6101 Variant R2A and Later

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Installing BBS 6101

8 Moving Cabinet

This section provides the procedure for moving the cabinet into position forinstallation.

Caution!

The equipment is heavy. Lifting the equipment without the aid of a lifting devicecan cause injury.

Caution!

Tip risk! Unsecured equipment can tip over if not secured properly, causinginjury to personnel. Secure products with a high center of gravity as soon aspossible to avoid accidents.

Note:

• Be careful when lifting and lowering the cabinet. Risk of personalinjury and property damage.

• Never lift the cabinet underneath the bottom plate. Do not use ahandcart to position the cabinet. Risk of property damage.

• Handle the cabinet with care when moving and installing. Makesure the edges and corners are not knocked against hard surfaces.

8.1 Using a Lifting Device to Move the Cabinet

Do the following to move the cabinet to the installation location:

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Moving Cabinet

1.

P028160A

Remove the roof.

2.

P028032A

Carefully attach the four eyeboltsinto the cabinet roof. Tighten themfinger-tight.

3.

P028004A

Maximum angle = 90°

Attach lifting straps to the eyeboltsand lift the cabinet to the installationlocation.

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Installing BBS 6101

9 Securing Cabinet

Caution!

Tip risk! Unsecured equipment can tip over if not secured properly, causinginjury to personnel. Secure products with a high center of gravity as soon aspossible to avoid accidents.

Opening the door when the cabinet is not secured to the foundation, tips it over.Secure the cabinet so that it does not tip over.

Following are some examples of how the cabinet can be secured to thefoundation.

1.

P028160A

Remove the roof of the cabinet.

The roof bolt positions are used tosecure the cabinet to the foundation.

2.

P028161A

The illustration shows an example ofsecuring a free standing cabinet.

Someone must hold the door whilethe bolts on top of the cabinet arefitted.

3.

P028175A

The illustration shows an exampleof securing cabinets standingback-to-back.

Someone must hold the doors whilethe bolts on top of the cabinet arefitted.

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Fastening the Cabinet to the Foundation

10 Fastening the Cabinet to the Foundation

Do the following to fasten the cabinet to the foundation:

1. Use four fasteners according to Table 3 with washers.

2. Assemble the cabinet to the foundation by tightening the four screws.

Note: When tightening the screws with the correct torque, (shown inTable 4) the space between the bracket and the bottom plate isclosed. The sealing is then waterproof.

Table 4 Torque Values for Fastener

Fastener Dimension Torque

M8 18 Nm

M12 80 Nm

P028033B

Figure 6 Fastening the Standard Cabinet to the Foundation

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Installing BBS 6101

P028368B

Figure 7 Fastening the EQ Zone 4 Cabinet to the Foundation

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Opening Drainage Holes

11 Opening Drainage Holes

The cabinet is configured in the factory to fulfill IP55 classification accordingto IEC 60 950-22.

For the cabinet to fulfill NEMA 3R in UL requirement zones, the adhesive tapeson the bottom plate have to be removed, and the IP55 certification label has tobe covered with the enclosed sticker.

Note: The IP55 classification is no longer fulfilled when the adhesive tapesare removed

Do the following:

1.

Ge7229A

Drainage holes (diameter 3,5 mm)

Remove the protective adhesivetapes from the bottom plate drainageholes.

2.

Ge7297A

IP55Type 3R Enclosure

BBS 6101/COH 109

Cover the IP55 certification labelmarked IP55 with the enclosedsticker.

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Installing BBS 6101

12 Changing Door Position (Optional)

The cabinet can be equipped with different doors depending on theconfiguration of the specific cabinet.

At delivery, the door is closed and locked.

By default, the door is hinged on the left side.

12.1 Changing Door Position

Caution!

The equipment is heavy. Lifting the equipment without the aid of a lifting devicecan cause injury.

To lift the door, two persons are needed.

To change the position of the hinge from the left to the right side of the cabinet,do the following:

1.

P028035A

Arrange a support for the door.

2.

P028036A

Disconnect the alarm cable from theClimate Control Unit (CCU).

Disconnect the grounding cable fromthe bottom.

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Changing Door Position (Optional)

3.

P028037A

1

2

3

4

5

6

Unscrew the hinge from the cabinet.

Start with screw (1) and follow theorder shown in the illustration.

4.

P028038A

Remove the door.

5.

P028039A

Remove the vertical safety beamfrom the right side, and install it onthe left side of the cabinet.

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Installing BBS 6101

6.

Ge7908A

Remove the hinge from the door,and fit it on the right side of thecabinet.

Tighten the screws to a torque of 2Nm.

7.

P028041A

Remove the lock taps from the rightside and place them on the left side.

8.

Ge7909B

1

2

3

4

5

6

Attach the door on the right side ofthe cabinet.

Start with screw (1) and follow theorder shown in the illustration.

9.

P028122A

Reconnect the alarm cable to theClimate Control Unit (CCU).

Reconnect the grounding cable tothe bottom.

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Changing Door Position (Optional)

10.

P022697A

Secure the cables with cable ties.

12.2 Locking System

The locking system is factory installed at the right side of the door. If the dooris to be hinged on the right side of the cabinet, move the locking system tothe left side of the door.

Do the following to move the locking system to the opposite side:

1.

P028042B

Unscrew the lock protection.

2.

Ge7910A

Unscrew the 14 screws that hold thedoor cover.

3.

P028044B

Tip the cover and lift it off.

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Installing BBS 6101

4.

P028045B

Remove the lock hole cover from theleft side of the door.

5.

P028047C

A

B

C

To remove the espagnolette lock,remove the four nuts, A and B, andthe two screws, C.

6.

P028048C

Turn the espagnolette lock upsidedown and reinstall it at the left sideof the door.

7.

P022699A

1

2

Turn the locking tube so that thelocking screw M5×6 with washer (1)is turned downwards (2).

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Changing Door Position (Optional)

8.

P028049C

A

B

C

Fit the four nuts, A and B, and thetwo screws, C.

9.

P028052B

Reinstall the lock hole cover at theright side.

10.

P028053C

Lift the cover on to the edge of thecompressor shelf.

Tip the cover into position.

11.

Ge7910A

Reattach the 14 screws that hold thecover.

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Installing BBS 6101

12.

P028054B

Reinstall lock protection.

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Cable Preparation

13 Cable Preparation

This section describes the cable preparations that have to be done beforeinstalling and connecting the rest of the equipment.

13.1 Cable Lug Insulation

Ensure that cable lugs are insulated before routing any cables.

Note: There is a risk for short-circuiting if the cable lugs are not insulatedwhen routing the cables.

P028179A

Figure 8 Cable Lug Insulation

13.2 DC Cable Routing

Note: Make sure that the -48 V DC cables (feed and return cables) are tiedtogether all the way to the load.

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Installing BBS 6101

Bonding Signal DC DC-returnGe0411B

13.3 Battery Cable Routing

Route the battery cables through the cable ducts at each side of the cabinet.

13.4 Connecting Cables and Fuses to the DCCU

Note: Improper handling when connecting the cables can result inshort-circuiting, which can result in serious injury because of highenergy levels. Exercise the necessary care when connecting cables.

Connect cables and fuses to the DCCU as shown in Figure 9.

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Cable Preparation

F1

Batt. string 3

–48 V fromRBS, or SSC,or PBC

Batt. string 2

Batt. string 1

Batt. string 3

Bat

t. st

ring

1

Bat

t. st

ring

2

Bat

t. st

ring

3

0 V from RBS,or SSC, or PBC

0 V DC

–48 V DC

Interblock connectors 1-2P028279G

Figure 9 Connecting Cables and Fuses to the DCCU

Cable lug connection

A Cable lug

B Washer

C Nut

P028282A

C

B

A

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Installing BBS 6101

13.5 Connecting CLU DC Power Cable to External EricssonPower System

The Climate Unit (CLU) DC power cable must be connected to an externalEricsson power system, that is, an RBS, an SSC, or a PBC.

The 15 meter long CLU DC power cable is rolled up inside the cabinet atdelivery. One end of the cable is connected to the DCCU at the factory. Routethe other end of the cable out of the Roxtec, and connect it to the externalEricsson power system, an RBS, an SSC, or a PBC, to power the CLU in theBBS.

Be careful when routing the CLU DC cable to an external Ericsson powersystem, so that it is not accidentally detached from the CB terminal in the BBS.

Gray = 0 V

Black = –48 V

BBS 6101

CLU DC Cable

INO

UT P

E

Pow

er S

uppl

y S

PD

DOORCLUTEMPCOM

I/ON

0/O

FF20

A

01

TRIP

Cab

1

Figure 10 Connecting CLU DC Power Cable to RBS, SSC, or PBC

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Installing Cable Inlet

14 Installing Cable Inlet

The cabinet is equipped with cable inlets in the Connection Field (CF).

Route and seal the cables passing through the cabinet opening and the Roxtecinlet before installing the Roxtec inlet into the cabinet.

Do the following to route and seal cables passing through the Roxtec inlet andinstalling the Roxtec inlet into the cabinet:

1.

�������

Pass all cables through the cableentries; adapt the modules to thecables by peeling away layers.

2.

P009996B

Ø2 = Ø1 + X mm

Ø1

Use gas tube samples to ensure thatthe diameter of the module cableinlet is 0.5–1 mm (X) more than thediameter of the gas tube.

Note: The gas tube routed throughthe module cable inlet needs 0.5–1mm clearance, so that it is notsqueezed when the Roxtec framecompression unit is tightened.

3.

�������

��� � ��

Use cable samples to ensure thatthe gap between the two halves ofeach module is 0.1–1 mm.

Note: Before inserting the Roxtecmodules, ensure that enough cablelength is available to route the cableinside the cabinet.

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Installing BBS 6101

4.

P028263A1

2

Route the cables through themodules. Insert the modules fromthe back of the Roxtec inlet andpress them against the opposite sideto the compression unit.

Connect cables to their designateddestination before installing theRoxtec inlet into the cabinet.

5.

P028389D

Install the Roxtec inlet with thecables into the cabinet.

6.

P028264A

Tighten the compression unitaccording to the instructionsdelivered with the Roxtec inlet.

Refer to the Roxtec instructions delivered with the inlet for further information.

Do the following to fit a Roxtec inlet into another position:

1.

Ge7956B

Unscrew the eight screws that holdthe dummy plate at the alternativeposition, and remove the dummyplate.

2.

P028389C

Install the Roxtec inlet into the newposition.

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Grounding

15 Grounding

Do!

Products not connected to ground risk being damaged by overvoltage orovercurrent. Always connect products to ground according to instructions.

This section describes how to connect the cabinet to the Main EarthingTerminal (MET).

1.

P028043A

When installing the cabinet, connectit to the grounding bolt and tightenthe nut to a torque of 15 Nm.

2.

P028151D

A BC

D

• A: frame

• B: cable lug

• C: star washer

• D: nut

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Installing BBS 6101

16 Connecting Alarm Cables

The alarm cables are connected to the terminal block at the bottom of the CF.

P028211A

C

A

B

Figure 11 Terminal Block

Key to Figure 11

A Alarm Terminal

B Circuit Breaker (CB) 20 A (for CLU)

C DC Surge Protection Device (DC SPD) (for CLU)

Connect the alarm cables to the terminal block as follows:

Table 5 External Alarm Cable

Terminal Alarm

1 Ground

2 Door, BBS 6101 door open

3 CLU, CLU fail, fan fail(1)

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Connecting Alarm Cables

Terminal Alarm

4 High or low temperature

5 COM, CLU

6 Not used

7 Not used

8 Not used

(1) CLU triggers an undervoltage alarm if the voltage drops to 49 V, and it clears the alarm whenthe voltage reaches 49.5 V. The fan fault is triggered when the fans are disconnected.

The alarms from the climate system are also available on the D-sub 9 connectorat the bottom of the door; see Figure 12 and Table 6.

P028638A

1 5

6 9

2 3 4

7 8

Figure 12 D-sub Alarms

Table 6 External Alarm 9-pol D-SUB

Alarm Pin

Common 2

CLU 3, Normally closed

Door 5, Normally closed

Temp 6, Normally closed

DC power fail All relays open

Figure 13 shows the alarm terminal. The connection to the CCU is alreadydone at the factory.

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Installing BBS 6101

P028212A

1 (GND)2345

CCU

Figure 13 Connecting Alarm Cables

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Installing Battery

17 Installing Battery

Note: It is mandatory to read the document Battery Guidelines, Reference[3], before installing the battery in the cabinet.

The document contains important safety precautions to be taken whenhandling batteries, and general information about batteries.

For a list of approved battery types, battery dimensions, and battery weights,refer to Spare Parts Catalog, Reference [6].

Up to three battery strings, each consisting of four battery blocks, can beinstalled in the cabinet. Figure 14 shows the battery block positions.

P028281B

1 2 3 4

1 2 3 4

Battery String 1

Battery String 2

Battery String 3 1 2 3 4

Figure 14 Battery Block Positions

For the Installing Battery section, the following applies:

• Some section headings contain information in parentheses. Those sectionsapply only to the battery size and cabinet variants given in the parenthesis.For example, (EQ Kit) in a heading means that the section applies only tocabinets with EQ zone 4 kits.

• Section headings that contain no information in parentheses apply to allbattery sizes and cabinet variants.

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Installing BBS 6101

Danger!

Explosion risk. Connect Lead-acid batteries in enclosed cabinets to gasventilation tubes that lead flammable gas out of the cabinet.

Caution!

Improper handling of batteries can result in the batteries short-circuiting, whichcan result in serious injury due to high energy levels. Exercise the necessarycare when working with batteries.

Warning!

High energy levels are present in this unit. Improper handling of the unit canlead to short-circuiting that can result in serious injury. Exercise care whenworking with this unit.

17.1 Work Process for Installing Battery

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Installing Battery

Ge9051B

Begin battery installation

Battery capacity= 100 Ah?

Battery capacity= 100 Ah?

EQ zone 4 kit and Battery capacity ≥ 140 Ah?

N

Y

Y

Y

YY

N

N

N N

Prepare all battery blocks with gas ventilation tubes

Prepare battery temperature sensor cable

Attach interblock spacers & temperature sensor holder

Prepare interblock connectors on battery blocks

Install battery blocks in normal cabinet (Alt. 1)

Install battery blocks in limited space (Alt. 2)

Attach gas ventilation tubes to battery strings

Connect battery blocks

Test gas ventilation tubes

Secure straps Attach front bar

EQ zone 4 kit is used?

End of battery installation

Install adapter frame

EQ zone 4 kit is used?

Attach securing straps

Figure 15 Work Process for Battery Installation

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Installing BBS 6101

17.2 Attaching Securing Straps (EQ Kit)

This section applies only to cabinets with an EQ zone 4 kit.

In a cabinet with the EQ zone 4 kit, straps must be attached to the cabinetbefore the battery blocks can be installed. The straps, used to secure batteryblocks, are shown in Section 17.11 on page 70.

Install the long straps to the slots in the rear brackets of each shelf wherebattery blocks are to be installed.

Install the short straps to the slots on the front brackets of each shelf wherebattery blocks are to be installed.

The brackets used depend on the battery block type to be installed. See Figure16.

P021911A

170/190 Ah

170/190 Ah 100/170/190 Ah 170/190 Ah

100 Ah

100 Ah 100 Ah

Figure 16 Slot Positions for the Different Battery Block Types

To install the straps, do the following:

1.

P028373A

Slide the shackle into the slot.

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Installing Battery

2.

P028374A

Make sure that the shackle issecured inside the slot.

3.

P028375A

Flip the shackle upwards.

17.3 Installing an Adapter Frame (100 Ah Battery)

This section applies only to cabinets with 100 Ah battery blocks.

One adapter frame is needed for each battery shelf to be used.

To install an adapter frame, do the following:

1.

P028188D

Assemble the adapter kit.

Do not attach the front bar.

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Installing BBS 6101

2.

P028171C

Install the adapter kit into thecabinet.

17.4 Preparing Battery Temperature Sensor Cables

Note: To avoid the risk of overheated batteries causing a high hydrogen gascontent in the cabinet, which can lead to an explosion, it is important toinstall the battery temperature sensor correctly.

Table 7 Battery Temperature Sensor Placement

Number of RBS,SSC-02, or PBCconnected to theBBS 6101

Number of BatteryStrings for EachRBS, SSC-02, orPBC

Battery Temperature Sensor Placement

1 1–3 One sensor on battery block 2 of battery string1; see Figure 14.

Figure 17 shows that the temperature sensor cable can be routed throughthe left or the right cable inlet.

P028281A

Figure 17 Routing Battery Temperature Sensor Cables

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Installing Battery

To route the battery temperature sensor cable, do the following:

1.

P028281C

Route the cable to the right side ofthe cabinet, through the cable ductin the shelf.

2.

P028306C

Connect the cable to the groundingpoint at the bottom of the CF.Remove the protection strip, if thereis one, and re-attach it after the cablehas been connected. The groundingpoint bracket may be temporarilyremoved to simplify installation.

3.

P028281E

Route the cable through the left orthe right cable inlet.

Note: How the temperature sensor is connected to the battery block isdescribed in Section 17.8 on page 52.

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Installing BBS 6101

17.5 Attaching Interblock Spacers and Temperature SensorHolder

Interblock spacers must be attached to battery blocks to provide some distancebetween the battery blocks. A temperature sensor holder must be attached tobattery block 2 in battery string 1; see Figure 14. The positions of the spacersand the temperature sensor holder depend on the battery type.

17.5.1 EnerSys Battery Blocks

This section describes how to attach interblock spacers and temperature sensorholder on a EnerSys battery block.

1.

P021845B

0.5×H0.5×H

Front

This step applies to the followingbattery blocks (see Figure 14 forbattery block positions):

• Battery string 1: battery blocks 1and 3

• Battery string 2 and 3: batteryblocks 1, 2, and 3

Attach two 7 mm thick interblockspacers to the right-hand side at halfthe height of the battery block.

Note: The interblock spacers mustbe placed just left to the verticalridges of the battery block.

2.

P021844B

0.5×H0.5×H

Front

This step applies only to batteryblock 2 in battery string 1.

Attach the temperature sensorholder and a 7 mm thick interblockspacer to the right-hand side at halfthe height of the battery block.

Note: The interblock spacer and thetemperature sensor holder must beplaced just left to the vertical ridgesof the battery block.

17.5.2 NorthStar Battery Blocks

This section describes how to attach interblock spacers and temperature sensorholder on NorthStar battery blocks.

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Installing Battery

1.

P028071A

This step applies to the followingbattery blocks (see Figure 14 forbattery block positions):

• Battery string 1: battery blocks 1and 3

• Battery string 2 and 3: batteryblocks 1, 2, and 3

Attach two 7 mm thick interblockspacers to the right-hand side at halfthe height of the battery block.

2.

P021910A

0,5×H0,5×H 3030

This step applies only to batteryblock 2 in battery string 1.

Attach the temperature sensorholder and a 7 mm thick interblockspacer to the right-hand side at halfthe height of the battery block.

17.6 Preparing Battery Blocks with Interblock Connectors

Before the battery blocks are installed in the cabinet, it is recommended toattach interblock connectors to the battery blocks. Do the following:

1.

P021924A

Attach an interblock connector tobattery blocks 2, 3, and 4 for batterystring 1, 2, and 3. Tighten the boltsloosely by hand.

17.7 Preparing Battery Blocks with Gas Ventilation Tubes

Before the battery blocks are installed in the cabinet, it is recommended toattach gas ventilation tubes to the battery blocks.

One gas ventilation tube kit is always provided with the cabinet.

17.7.1 Preparing NorthStar Battery Blocks

Do the following to prepare NorthStar battery blocks with gas ventilation tubes:

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Installing BBS 6101

1.

1

2

3

4

6

5

Gas Ventilation Tube Kit

Ge7283E

Check that the gas ventilation tubekit contains the parts shown in theillustration.

The numbers next to the parts areused in the instructions to refer to, oridentify, the parts.

2.

1

2

5

Ge7285B

Insert one end of the long gasventilation tube (5) into the Roxtecand pull it to the front of the cabinetto attach later. It might, otherwise,be difficult to route the long gasventilation tube to the front after thebattery blocks have been installed.

Attach an end-stop (2) to the righthole of all battery blocks (see notebelow).

Attach a short tube (1) to the lefthole of all battery blocks (see notebelow).

Note:

If the long gas ventilation tube isrouted out of the cabinet from the leftside of the cabinet instead, attachthe end-stop to the left hole on allbattery blocks, and attach shorttubes (1) to the right hole on allbattery blocks.

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Installing Battery

17.7.2 Preparing EnerSys Battery Blocks

Do the following to prepare EnerSys battery blocks with gas ventilation tubes:

1.

1

2

3 4

Gas Ventilation Tube Kit

Ge7283F

Check that the gas ventilation tubekit contains the parts shown in theillustration.

The numbers next to the parts areused in the instructions to refer to, oridentify, the parts.

The parts crossed out are deliveredwith the gas ventilation tube kit, butnot used with EnerSys batteries.

2.

1

4

Ge7291B

Insert one end of the long gasventilation tube (4) into the Roxtecand pull it to the front of the cabinetto attach later. It might, otherwise,be difficult to route the long gasventilation tube to the front after thebattery blocks have been installed.

Attach short tubes (1) to all batteryblocks.

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Installing BBS 6101

17.8 Installing Battery Blocks

The following two battery installation methods, depending on the batterycapacity and EQ zone 4 kit, are used:

• General installation method (alternative 1)

• Limited space installation method (alternative 2)

See Table 8 to choose the correct installation method.

Table 8 Installation Methods

Battery

Capacity

EQ zone 4

Kit Used?

InstallationMethod tobe Used

BatteryStrapsUsed?

Front BarUsed?

100 Ah no Generalinstallationmethod (alt.1)

no yes

100 Ah yes Generalinstallationmethod (alt.1)

yes no

≥ 140 Ah no Generalinstallationmethod (alt.1)

no no

≥ 140 Ah yes Limited space installationmethod (alt.2)

yes no

17.8.1 General Installation Method (Alternative 1)

After preparing the battery blocks with interblock spacers, gas ventilation tubes,end-stops (for NorthStar battery blocks only), and interblock connectors, thefollowing is done:

• Placing battery blocks on a shelf

• Attaching gas ventilation tubes

• Connecting battery blocks

• Attaching pole connectors

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Installing Battery

17.8.1.1 Placing Battery Blocks on a Shelf

Note: The following instructions apply to each shelf of the cabinet. The fourbattery blocks to be installed on one shelf are referred to as batteryblocks 1, 2, 3, and 4 respectively. Figure 14 shows how battery blocksare placed on the shelves.

The figures in this section are schematic and do not show the exactpositions of the interblock spacers or temperature sensor holder. Fordetails, see Section 17.5 on page 47.

To install the battery blocks on each shelf, do the following:

1.

P021880A

Place battery block 1 in the leftmostposition on the shelf.

2.

P021880D

This step applies only to cabinetswith EQ zone 4 kit.

Route the rear strap to the front ofthe battery block for easy accesslater on.

Note: It is recommended to pull therear strap through the rear handleof the battery block, for the batteryblock types where it is possible.

3.

P021881A

Temperaturesensor

Place battery block 2 next to batteryblock 1.

If this is battery string 1, attach thetemperature sensor to the holder onbattery block 2.

Note: It is important to attach thesensor so that the text is visible,which means that the sensitive sideof the sensor is facing the batteryblock.

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Installing BBS 6101

4.

P021881B

Temperaturesensor

This step applies only to cabinetswith EQ zone 4 kit.

Route the rear strap to the front ofthe battery block for easy accesslater on.

Note: It is recommended to pull therear strap through the rear handleof the battery block, for the batteryblock types where it is possible.

5.

P021913A

Place battery block 3 next to batteryblock 2.

6.

P021913B

This step applies only to cabinetswith EQ zone 4 kit

Route the rear strap to the front ofthe battery block for easy accesslater on.

Note: It is recommended to pull therear strap through the rear handleof the battery block, for the batteryblock types where it is possible.

7.

P021885A

Place battery block 4 in the rightmostposition on the shelf.

8.

P021885B

This step applies only to cabinetswith EQ zone 4 kit.

Route the rear strap to the front ofthe battery block for easy accesslater on.

Note: It is recommended to pull therear strap through the rear handleof the battery block, for the batteryblock types where it is possible.

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Installing Battery

17.8.1.2 Attaching Gas Ventilation Tubes

This section describes how to attach gas ventilation tubes to NorthStar andEnerSys battery blocks.

Each battery block must be ventilated from gas which otherwise can cause anexplosion inside the cabinet. All battery blocks must be connected to eachother through gas ventilation tubes. One connection from the battery string(s)transports the gases out of the cabinet.

17.8.1.2.1 NorthStar Battery Blocks

1.

3

Ge7284C

Attach the already assembled tubes(3) to the short tubes on the batteryblocks of battery string 1.

2.

3

Ge7284E

Attach the already assembled tubes(3) to the short tubes on the batteryblocks of battery string 2.

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Installing BBS 6101

3.

3

Ge7284B

Attach the already assembled tubes(3) to the short tubes on the batteryblocks of battery string 3.

4.

4

Ge7286B

Attach L and T-connectors (4).

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Installing Battery

5.

5

Ge7287B

Attach the long tube (5) between theconnectors.

Push the excess length of the longtubes inside the cabinet along thebattery block.

6.

5

Ge7289B

Attach the long tube (5) routed out ofthe cabinet to the T-connector.

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Installing BBS 6101

7.

6

Ge7290B

6

Ge8337B

Strap the long tubes to the batteryhandle.

The illustrations show the samethree battery strings from differentangles.

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Installing Battery

17.8.1.2.2 EnerSys Battery Blocks

1.

2

Ge7292C

Attach the already assembled tubes(2) to the short tubes on the batteryblocks of battery string 1.

2.

2

Ge7292D

Attach the already assembled tubes(2) to the short tubes on the batteryblocks of battery string 2.

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Installing BBS 6101

3.

2

Ge7292B

Attach the already assembled tubes(2) to the short tubes on the batteryblocks of battery string 3.

4.

3

Ge7293B

Attach L and T-connectors (3).

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Installing Battery

5.

4

Attach the long tube (4) between theconnectors.

Push the excess length of the longtubes inside the cabinet along thebattery block.

6.

4

Ge7295B

Attach the long tube (4) routedin through the cabinet to theT-connector.

17.8.1.3 Connecting Battery Blocks

Note: The instructions below are illustrated with EnerSys 100 battery blocksbut the principle of the electrical connections applies also to theNorthStar battery block.

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Installing BBS 6101

To connect the battery blocks into a battery string, do the following:

1.

P021939B

Connect the minus (�) battery cableto the minus (�) pole of the batteryblock 1 using a washer and M8 bolttightened to the torque given on thebattery front label.

2.

P021939C

Connect the free end of eachinterblock connector to the batteryblock to its left. Put the washer andbolt to the plus-pole of the left batteryblock. Tighten both the bolts of theinterblock connector to the torquegiven on the battery front label.

3. Note: All connections to the connection field have to be made beforeproceeding with this step.

P021939D

Connect the plus (+) battery cableto the plus (+) pole of battery block4 using a washer and M8 bolttightened to the torque given on thebattery front label.

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Installing Battery

17.8.1.4 Attaching Pole Connectors

1.

P028339B

Attach pole protectors to the batteryblocks.

17.8.2 Installing Battery Blocks in Limited Space (Alternative 2)

A cabinet with EQ zone 4 kit limits the space for battery installation. Forlarge-size battery blocks, the space between the battery poles and the shelf orthe ceiling above the battery block is limited.

Note: The following instructions apply to each shelf of the cabinet. The fourbattery blocks to be installed on one shelf are referred to as batteryblocks 1, 2, 3, and 4 respectively. Figure 14 shows how battery blocksare placed on the shelves.

To install battery blocks in a limited space, do the following:

17.8.2.1 Installing Battery Block 1

1.

P021880C

Place battery block 1 in the leftmostposition on the shelf, but leave a partof the battery block outside the shelf.

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Installing BBS 6101

2.

P021939E

Connect the minus (�) battery cableto the minus (�) pole of batteryblock 1, using a washer and M8 bolttightened to the torque given on thebattery front label.

3. Lift up the rear battery block handle and push in the battery blockcompletely into its position on the shelf.

If the battery block handle is not lifted up, it prevents the battery block frombeing pushed in all the way.

4.

P021880D

Route the rear strap to the front ofthe battery block for easy accesslater on.

Note: It is recommended to pull therear strap through the rear handleof the battery block, for the batteryblock types where it is possible.

17.8.2.2 Installing Battery Block 2

1.

P021862A

Temperaturesensor

Push battery block 2 next to batteryblock 1 on the shelf, but leave a partof the battery block outside the shelf.

If this is battery string 1 (bottomshelf), attach the temperature sensorto the holder on battery block 2.

Note: It is important to attach thesensor so that the text is visible,which means that the sensitive sideof the sensor is facing the batteryblock.

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Installing Battery

2.

P021929B

Push in battery block 2 completelyinto its position on the shelf.

3. Route the rear strap to the front of the battery block for easy access later on.

Note: It is recommended to pull the rear strap through the rear handle ofthe battery block, for the battery block types where it is possible.

4.

P021930A

Connect the interblock connector tothe plus (+) pole on battery block 1.Tighten both the bolts to the torquegiven on the battery front label.

17.8.2.3 Installing Battery Block 3

1.

P021931B

Push battery block 3 next to batteryblock 2 on the shelf, but leave a partof the battery block 3 outside theshelf.

2. Route the rear strap to the front of the battery block for easy access later on.

Note: It is recommended to pull the rear strap through the rear handle ofthe battery block, for the battery block types where it is possible.

3.

P021932B

Push in battery block 3 completelyinto its position on the shelf.

4.

P021940A

Connect the interblock connector tothe plus (+) pole on battery block 2.Tighten both the bolts to the torquegiven on the battery front label.

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Installing BBS 6101

17.8.2.4 Installing Battery Block 4

1.

P021938B

Push battery block 4 next to batteryblock 3 on the shelf, but leave a partof the battery block 4 outside theshelf.

2. Route the rear strap to the front of the battery block for easy access later on.

Note: It is recommended to pull the rear strap through the rear handle ofthe battery block, for the battery block types where it is possible.

3.

P021937A

Push in battery block 4 completelyinto its position on the shelf.

4.

P021936F

Connect the interblock connector tothe plus (+) pole on battery block 3.Tighten both the bolts to the torquegiven on the battery front label.

5.

P021936E

Note: All connections to the CFhave to be done before proceedingwith this step.

Connect the plus (+) battery cableto the plus (+) pole of the batteryblock 4 using a washer and M8 bolttightened to the torque given on thebattery front label.

17.8.2.5 Attaching Gas Ventilation Tubes

To attach gas ventilation tubes, see Section 17.8.1.2 on page 55.

17.8.2.6 Attaching Pole Protectors

To attach the pole protectors, do the following:

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Installing Battery

1.

P028339B

Attach pole protectors to the batteryblocks as shown in the illustration.

17.9 Testing Gas Ventilation Tubes in NorthStar Battery

Note: Test only NorthStar battery blocks. Do not test EnerSys battery blocksbecause they are not designed to withstand external over-pressure andcan get damaged during the test.

The general principle for testing gas ventilation tubes in NorthStar batteryblocks is as follows:

1.

2

1

Gas Pressure Kit

Ge7636B

3

One gas pressure kit is alwaysprovided with the cabinet.

2.

Ge7637C

3

Attach the T-connector (3) to the gastube that is routed out of the cabinet.

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Installing BBS 6101

3.

Ge7637B

1

2

Attach the pump (1) and themanometer (2) to the T-connector.

4.

Ge7865C

Tighten the pressure release knob.

5.

Ge7865A

Ge7863A

20mmHg

40

60

80

100

120140

160 180200

220

240

260

280

300

Pump to a maximum pressure of160 mmHg.

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Installing Battery

6.

Ge7640B

1 minuteWait for one (1) minute.

7.

Ge7864C

20mmHg

40

60

80

100

120140

160 180200

220

240

260

280

300

If the pressure decreasessignificantly, there is a leak inthe gas ventilation system.

Maximum allowed pressure drop =20 mmHg.

8.

Ge7866A

Release the pressure using the knobon the pump.

9.

Ge7638D

Remove the pump (1) and themanometer (2).

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Installing BBS 6101

10.

Ge7637D

Remove the T-Connector (3).

17.10 Attaching the Front Bar (100 Ah Batteries, no EQ Kit)

This section applies only to 100 Ah battery blocks in cabinets without EQ zone4 kit.

1.

P028280A

Attach and tighten the adapter framefront bar using two M6 screws (9Nm).

17.11 Securing Straps (EQ Kit)

This section applies only to cabinets equipped with EQ zone 4 kit.

To secure the battery blocks, do the following:

1.

P028203A

1

2

3

5

4

Tighten the securing straps firmly instages.

Note: Do not let the metal bucklestouch any metal parts of the batteryblocks.

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Installing Battery

Ge8993CWithout EQ Zone 4 Kit With EQ Zone 4 Kit

Figure 18 BBS 6101 with Battery Blocks Installed

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Installing BBS 6101

18 Connecting BBS to an SSC

When the BBS is connected to an SSC-02, the following units, delivered withthe BBS, must be installed in the SSC-02 to make sure that BBS gets powerfrom the SSC-02:

• Circuit breaker (16 A)

• DC-SPD

• Internal cable connecting the circuit breaker and the DC-SPD.

The CLU DC power cable between the circuit breaker in the BBS and the SPDin the SSC-02, shown in Figure 10, must be attached to the SSC-02.

Figure 19 shows an overview of the connection between the BBS and SSC-02.

Ge8994A

CB CB

SPD

BBS 6101

SSC-02

CLU DC cable

Internal cable

Figure 19 Connection Overview BBS 6101–SSC-02

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Startup Procedure

19 Startup Procedure

This section contains information on how to start up the system. The BBS mustbe started up within 24 hours of the installation.

Do the following to start up the BBS:

1. Check that all cables (batteries, AC, and alarm, if applicable) are connectedaccording to the instructions in this document.

2. Check that the CLU is powered from the external Ericsson power system,that is, an RBS, an SSC, or a PBC; see Figure 10.

3. Check that the gas ventilation tube is connected to all battery blocks.

Note: Ensure that the gas ventilation tube in the chain is routed out ofthe cabinet.

4. Check the installation and the configuration of the battery temperaturesensor. Do the following:

• Check that the battery temperature sensor is correctly attached to thebattery.

• Check that the battery temperature sensor is correctly connected toits external cabinet.

• If the cabinet is connected to SSC-02, check for the correct setup ofthe temperature sensor connection, as specified in Installing SSC-02,Reference [8].

• Check that the battery temperature reading is within the normal range.

5. Switch on the Circuit Breaker (CB), "B" in Figure 11.

6. The startup sequence is as follows.

If the door is open at startup, a self test is performed.

If the door is closed and the ambient temperature is above 15�C at startup,a factory test is initiated.

Refer to BBS 6101 Description, Reference [4], for further information aboutthe test sequences.

7. Check that the DCCU cover is properly fit.

8. Check that the CCU optical indicators do not indicate any alarms.

9. When everything is working as it should, close and lock the door.

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Installing BBS 6101

20 Disconnecting and Reconnecting SystemPower

If, after an installation, the BBS is not put into operation, the battery systemmust be disconnected to protect it from discharging.

This section describes the measures to be taken when disconnecting andreconnecting the loads from the BBS.

20.1 Disconnecting the System Power

This section describes how to disconnect the system power in the BBS.

1. Check that the battery blocks are fully charged by measuring the chargingcurrent, using the control system.

• If external loads are connected, do not proceed further if the current ismore than 1 A.

• If only internal loads are connected, proceed even if the current is morethan 1 A.

2. Switch off the corresponding circuit breaker for each battery string at thepower supply in the external unit. The unit can be an RBS, an SSC ora PBC.

3.

P021939D

Disconnect the battery blocks byremoving the plus (+) cables fromthe battery strings.

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Disconnecting and Reconnecting System Power

4.

P028179A

Insulate the cable lugs with electricaltape.

5. Remove the fuses in the DCCU.

20.2 Reconnecting the System Power

This section describes how to reconnect the system power in the BBS.

1. Place the fuses in the DCCU.

2.

P021939D

Reconnect the battery blocks byconnecting the plus (+) cables to thebattery strings.

3. Switch on the corresponding circuit breaker for each battery string at thepower supply in the external unit. The unit can be an RBS, an SSC ora PBC.

4. Check that the battery blocks are fully charged by measuring the chargingcurrent, using the control system.

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• If external loads are connected, do not proceed further if the current ismore than 1 A.

• If only internal loads are connected, proceed even if the current is morethan 1 A.

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Third-Party Installations

21 Third-Party Installations

Installations made by third party must comply with safety legislation in thecountry or region of installation.

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Installing BBS 6101

22 Completing the Installation

To complete the installation, do the following:

1. Check if all the cables are correctly routed and connected and, whereapplicable, cables are strapped to the top or sides of the cabinet.

2. Check if all covers are fastened.

3. Check if the site is clear of waste materials and the cabinet is clear of thetools listed in Table 1.

4. Check the CLU optical indicators to make sure that the cooling system isfunctioning properly.

5. Close and lock the BBS 6101 door.

6. At site commissioning and start of operation, switch on the power fromthe RBS. (The power cabinet must be powered up within 24 hours of theinstallation).

22.1 Environment

Note: Ericsson strongly recommends paying careful attention to theenvironment when cleaning a site after installation. In particular,recycle all waste that can be recycled and sort the rest so that it can bedisposed of in accordance with local regulations.

Table 9 Waste Sorting and Recycling

Item Recycle or Sort

Bubble plastic

Cable insulation from crimping,brazing, or welding

Cable pieces, low metallic content

Cable tie clippings

Foam

Packing chips

Polystyrene

Recycle or sort as plastic.

Paper Recycle or sort as paper.

Wood Recycle or sort as wood.

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Completing the Installation

Item Recycle or Sort

Cable pieces, high metallic content

Metal from cable ladders

Nuts, bolts, washers, and screws

Recycle or sort as metal.

Batteries

Refrigeration fluids

Dispose of in accordance with localregulations.

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Installing BBS 6101

23 Concluding Routines

It is strongly advised, that when cleaning after installing the cabinet, thepersonnel performing the installation pay particular attention to the environment.Primarily, recycle all waste materials that can be recycled and sort waste sothat it can be disposed according to local regulations.

Recycle or dispose of all packing in accordance with local recycling regulations.

23.1 Updating the Customer Site Documentation

Note: Any deviations from the information in the Customer Site Documentationthat have occurred during the installation phase, for example, floorplans or site configurations, must be documented and sent to theperson responsible for site installation engineering.

1. Check the Customer Site Documentation for deviations from the installation.

2. Update the documents with the changes that apply.

3. Send the updated documents to the person responsible for site installationengineering.

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Glossary

Glossary

BBSBattery Backup System

CBCircuit Breaker

CCUClimate Control Unit

CFConnection Field

CLUClimate Unit

DCCUDC Connection Unit

EQEarthquake

GWPGlobal Warming Potential

METMain Earthing Terminal

RBSRadio Base Station

SELVSafety Extra Low Voltage

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Reference List

Reference List

Safety

[1] Personal Health and Safety Information, 124 46-2885

[2] System Safety Information, 124 46-2886

General

[3] Battery Guidelines, 1/154 43-LZA 701 6009

[4] BBS 6101 Description, 8/1551-LZA 701 6009

[5] BBS 6101 Maintenance, 6/1541-LZA 701 6009

[6] Spare Parts Catalog, 1/154 11-LZA 701 6011

[7] SSC-02 Maintenance, 8/1541-LZA 701 6009

[8] Installing SSC-02, 2/1531-LZA 701 6009

[9] Data Collection Guideline, 1/1553-LZA 701 6001

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