Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 37

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REPLACEMENT PARTS

General Information

This parts manual is intended to assist in the correctidentification of the more commonly replaced parts; covering,generally, single slide models and styles offered within theEnviro line. For more specific parts information, please contactan authorized representative or consult the Factory’s CustomerService. ASI Technologies reserves the right to discontinue anypart and make design changes without notice.

Refer to the information tag on your door and record the:

1. Door model number

2. Job number

3. Door number

4. Manufacturing date

5. Electrical wiring diagram number

Use part numbers referenced in this manual.

If the item is not found in the manual, the product code on theback of the item is helpful.

If your door has no information label, the approximate purchasedate is helpful.

General Instructions for Ordering Door Parts

Accurate information is always necessary to serve youcorrectly and promptly. Several steps should be followedto determine exactly the parts that are needed.

Instructions for Ordering

Once you have gathered the information above, call:

1-800-558-7068

or

Order Parts Online at:

www.asidoors.comand follow the “Parts” link

Page 38 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707

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REPLACEMENT PARTS

XP 2500 Manual & Power

Determining the Job Number, Model and Year ofManufacture of your door is necessary to provide quick andaccurate parts identification. Each door has a label showing jobnumber, model number and manufacturing date. The followingis a description of labels and their locations.

Door Identification

ID Tag Location

When ordering parts, have your ASI job number and door number available.

PRODUCTLABEL

PRODUCTLABEL

Product Label – Manual Doors Product Label – Powered Doors

ASI TECHNOLOGIES, INC.

MILWAUKEE

DOOR MODEL JOB NUMBER DOOR NUMBER

WISCONSIN MADE IN USA

MFG. DATE INSPECTED BY

ASI TECHNOLOGIES, INC.

MILWAUKEE

DOOR MODEL JOB NUMBER DOOR NUMBER

WISCONSIN MADE IN USA

MFG. DATE INSPECTED BY

OPERATOR TYPE MODEL # WIRING DIAGRAM

HORSEPOWER VOLTAGE/PHASE AMPERAGEHZ

ID Tag: XP 2500Manual

ID Tag: XP 2500Power

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REPLACEMENT PARTS

General Information

Header Assemblies

When ordering parts, speci-fy Job Number, Door

Number and ManufactureDate

Item # Part # Description1 80D008 Header Assy, Single-Slide, Alum, Right Hand, Manual2 80D009 Header Assy, Single-Slide, Alum, Left Hand, Manual3 80D012 Header Assy, Single-Slide, Alum, Right Hand, Power4 80D013 Header Assy, Single-Slide, Alum, Left Hand, Power

Page 40 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707

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REPLACEMENT PARTS

XP 2500 Manual & Power

Part # 80D008

Header Assembly, Manual, RH

When ordering parts, specify JobNumber, Door Number and

Manufacture Date

ITEM # PART # DESCRIPTION QTY1 24B232 Header Assy, Manual, Rh Single-Slide, XP Door 12 24B024 Roller Truck Assy, Manual, S/Sld XP Door 13 15B017 Bulb / Blade Seal, Top 14 13A239 Cover, Aluminum Header 25 13B281 End Stop, Roller Truck, RH 16 13B1174 End Stop, Roller Truck, LH 17 11A054 Block, End Stop 28 11A159 Shim, Keeper Bar, Hdpe, XP Doors 19 13A276 Shim, Keeper Bar, XP Door 210 13B215 Keeper Bar 111 41A182 Washer, Flat, 1/4, Standard, Zn 212 41A061 Screw, 5/16-18 X 1.00, Hhcs, Zn 213 41A332 Nut, Hex, 5/16-18, Nylock, Zn 214 41A063 Washer, Flat, 3/8, Zn 215 41A298 Screw, 3/8-16 X 1.75, Hhcs, Zn 216 41A109 3/8-16 X 1.000, Hhcs, Zn 417 41A216 Nut, 3/8-16. Wzlk, Zn 418 41A542 Screw, #8 X .75, Sldr, Hex 419 41A158 Screw, #10 X .625, Ph Trsms, SS 420 11A086 Grommet, .875 ID 121 22A003 Junction Box, Weatherproof, 2-Gang 122 22A004 Cover, Electrical, Blank, 2-Gang 123 22A221 Bushing, Snap 2

Note:

Items 20, 21, 22, & 23 are used on Freezer Option Only

Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 41

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REPLACEMENT PARTS

General Information

Header Assembly, Manual, LHPart # 80D009ITEM # PART # DESCRIPTION QTY

1 24B262 Header Assy, Manual, LH Single-Slide, XP Door 12 24B024 Roller Truck Assy, Manual, S/Sld XP Door 13 15B017 Bulb / Blade Seal, Top 14 13A239 Cover, Aluminum Header 25 13B281 End Stop, Roller Truck, RH 16 13B1174 End Stop, Roller Truck, LH 17 11A054 Block, End Stop 28 11A159 Shim, Keeper Bar, Hdpe, XP Doors 19 13A276 Shim, Keeper Bar, XP Door 2

10 13B215 Keeper Bar 111 41A182 Washer, Flat, 1/4, Standard, Zn 212 41A061 Screw, 5/16-18 X 1.00, Hhcs, Zn 213 41A332 Nut, Hex, 5/16-18, Nylock, Zn 214 41A063 Washer, Flat, 3/8, Zn 215 41A298 Screw, 3/8-16 X 1.75, Hhcs, Zn 216 41A109 3/8-16 X 1.000, Hhcs, Zn 417 41A216 Nut, 3/8-16. Wzlk, Zn 418 41A542 Screw, #8 X .75, Sldr, Hex 419 41A158 Screw, #10 X .625, Ph Trsms, SS 420 11A086 Grommet, .875 ID 121 22A003 Junction Box, Weatherproof, 2-Gang 122 22A004 Cover, Electrical, Blank, 2-Gang 123 22A221 Bushing, Snap 2

When ordering parts, specify JobNumber, Door Number and

Manufacture Date

Note:

Items 20, 21, 22, & 23 are used on Freezer Option Only

Page 42 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707

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REPLACEMENT PARTS

XP 2500 Manual & Power

Part # 80D012

Header Assembly, Power, RH

ITEM # PART # DESCRIPTION QTY18 41A364 Screw, 3/8-16 X 1.500 Slotted Fhms 219 41A216 Nut, 3/8-16. Wzlk, Zn 620 41A182 Washer, Flat, 1/4, Standard, Zn 221 41A061 Screw, 5/16-18 X 1.00, HHCS, Zn 222 41A332 Nut, Hex, 5/16-18, Nylock, Zn 223 41A109 3/8-16 X 1.000, HHCS, Zn 424 41A158 Screw, #10 X .625, PH TRSMS, SS 425 41A063 Washer, Flat, 3/8, Zn 226 41A298 Screw, 3/8-16 X 1.75, HHCS, Zn 227 41A542 Screw, #8 X .75, SLDR, Hex 428 41A119 Washer, Lock, 1/2, Reg Split 429 41A120 Nut, 1/2-13, Hex, Zn 230 41A388 Screw, 1/2-13 X 1.00, HHCS, Zn 231 22A003 Junction Box, Weatherproof, 2-Gang 132 22A004 Cover, Electrical, Blank, 2-Gang 133 11A086 Grommet, .875 ID 134 22A221 Bushing, Snap 2

ITEM # PART # DESCRIPTION QTY1 24B139 Header Assy, Machined, Power, RH, Mkt Door 12 24B023 Roller Truck Assy, Power, RH, XP Door 13 15B017 Bulb / Blade Seal, Top 14 13A239 Cover, Aluminum Header 25 13B281 End Stop, Roller Truck, RH 16 13B1174 End Stop, Roller Truck, LH 17 11A054 Block, End Stop 28 13A245 Riser Block, Idler Wheel, XP Door 19 24B075 Roller Wheel Idler Assy, XP Door 110 13B279 Bracket, Motor Mtg, RH, XP Door 111 23B044 Nord Sk172.1F-80L/4 Motor 112 50A129 Bushing, Drive 113 50A122 Sprocket, Drive 114 50A135 Belt, Single-Slide, XP Door 115 11A159 Shim, Keeper Bar, HDPE, XP Doors 116 13A276 Shim, Keeper Bar, XP Door 217 13B215 Keeper Bar 1

When ordering parts, specifyJob Number, Door Number and

Manufacture Date

Note:

Item 34 used on Freezer Option Only

Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 43

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REPLACEMENT PARTS

General Information

Part # 80D013

Header Assembly, Power, LH

When ordering parts, specify JobNumber, Door Number and

Manufacture Date

ITEM # PART # DESCRIPTION QTY1 24B260 Header Assy, Machined, Power, LH, Mkt Door 12 24B261 Roller Truck Assy, Power, LH, XP Door 13 15B017 Bulb / Blade Seal, Top 14 13A239 Cover, Aluminum Header 25 13B281 End Stop, Roller Truck, RH 16 13B1174 End Stop, Roller Truck, LH 17 11A054 Block, End Stop 28 13A245 Riser Block, Idler Wheel, XP Door 19 24B075 Roller Wheel Idler Assy, XP Door 110 13B1173 Bracket, Motor Mtg, Lh, XP Door 111 23B044 Nord Sk172.1F-80L/4 Motor 112 50A129 Bushing, Drive 113 50A122 Sprocket, Drive 114 50A135 Belt, Single-Slide, XP Door 115 11A159 Shim, Keeper Bar, HDPE, XP Doors 116 13A276 Shim, Keeper Bar, XP Door 217 13B215 Keeper Bar 1

ITEM # PART # DESCRIPTION QTY18 41A364 Screw, 3/8-16 X 1.500 Slotted FHMS 219 41A216 Nut, 3/8-16. Wzlk, Zn 620 41A182 Washer, Flat, 1/4, Standard, Zn 221 41A061 Screw, 5/16-18 X 1.00, HHCS, Zn 222 41A332 Nut, Hex, 5/16-18, Nylock, Zn 223 41A109 3/8-16 X 1.000, HHCS, Zn 424 41A158 Screw, #10 X .625, PH TRSMS, SS 425 41A063 Washer, Flat, 3/8, Zn 226 41A298 Screw, 3/8-16 X 1.75, HHCS, Zn 227 41A542 Screw, #8 X .75, SLDR, Hex 428 41A119 Washer, Lock, 1/2, Reg Split 429 41A120 Nut, 1/2-13, Hex, Zn 230 41A388 Screw, 1/2-13 X 1.00, HHCS, Zn 231 11A086 Grommet, .875 ID 132 22A003 Junction Box, Weatherproof, 2-Gang 133 22A004 Cover, Electrical, Blank, 2-Gang 134 22A221 Bushing, Snap 2

Note:

Item 34 used on Freezer Option Only

Page 44 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707

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REPLACEMENT PARTS

XP 2500 Manual & Power

Roller Truck Assemblies24B024, Manual RH/LH24B023, Power RH, 24B261, Power LH

When ordering parts, specify JobNumber, Door Number and

Manufacture Date

ITEM # PART # DESCRIPTION QTY1 13B1148 BRACE, TROLLEY, SINGLE-SLIDE XP DOOR 12 55B824 TROLLEY OPTION, XP-IXP DOOR 23 13B1149 BELT BRACKET, RH & LH SLIDES 14 14A191 CLAMP PLATE, 8MM HTD BELT 15 41A061 SCREW, 5/16-18 x 1.00, HHCS, ZN 166 41A126 WASHER, FLAT, STD, 5/16, ZN 127 41A093 WASHER, LOCK, 5/16, ZN 168 41A092 HEX NUT, 5/16-18, ZN 129 16A115 HOLE PLUG, 302 S/S, 1-3/8" DIA. 6

ITEM # PART # DESCRIPTION QTY.1 24B022 TROLLEY ASSEMBLY, XP-IXP DOOR 12 24B298 TROLLEY ASSEMBLY, HEAVY DUTY, XP-IXP DOOR 1

Trolley Option, # 55B824Note:24B023 (Power RH) Shown.

For 24B024 Manual Roller Trucks, item#3, Belt Bracket, item #4, Clamp Plate,and related fasteners omitted.For 24B261 (Power LH), items # 3, #4and related fasteners are installed onother end of assembly.

Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 45

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REPLACEMENT PARTS

General Information

Door Panel Assemblies86D011F1, XP Door Assembly, <=96” HIC, Single-Slide, 2 Panel

86D012F1, XP Door Assembly, >96”<144” HIC, Single-Slide, 3 Panel

86D013F1, XP Door Assembly, >144” HIC, Single-Slide, 4 Panel

86D013F1 4-Panel>144” HIC

86D012F1 3-Panel>96”<144” HIC

86D011F1 2-Panel<=96” HIC

Page 46 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707

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REPLACEMENT PARTS

XP 2500 Manual & Power

Door Panel Assemblies – Exploded View

9

87

20

10

18

19

17

21

6

14 22

13

15

4

23

5b

124

3b

11

2

1

1916

13

11

12

17a

5

3a3

24

When ordering parts, specifyJob Number, Door Number

and Manufacture Date

Note:3-Panel RH Door Assembly (86D012F1)

Shown. Refer to BOM for partdifferences between door assemblies.

Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 47

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REPLACEMENT PARTS

General Information

Door Panel Assembies - Bill of Material86D011F1, 2-Panel, RH - 86D011F2, 2-Panel, LH86D012F1, 3-Panel, RH - 86D012F2, 3-Panel, LH86D013F1, 4-Panel, RH - 86D013F2, 4-Panel, LH

When ordering parts, specifyJob Number, Door Number and

Manufacture Date

ITEM PART # DESCRIPTION86D011F1 QTY

86D011F2 QTY

86D012F1 QTY

86D012F2 QTY

86D013F1 QTY

86D013F2 QTY

- 86D011F1 DOOR ASSY, <=96 HIC, S\SLD, RH, XP DOOR X - - - - -- 86D011F2 DOOR ASSY, <=96 HIC, S\SLD, LH, XP DOOR - X - - - -- 86D012F1 DOOR ASSY, >96 <=144 HIC, S\SLD, RH, XP DOOR - - X - - -- 86D012F2 DOOR ASSY, >96 <=144 HIC, S\SLD, LH, XP DOOR - - - X - -- 86D013F1 DOOR ASSY, >144 HIC, S\SLD, RH, XP DOOR - - - - X -- 86D013F2 DOOR ASSY, >144 HIC, S\SLD, LH, XP DOOR - - - - - X

1 14B094 PANEL CLIP, TOP, XP DOOR 1 1 1 1 1 12 13A274 BACKING PLATE, UPPER, XP DOOR 1 1 1 1 1 13 32B022 PANEL, TOP, >96 <=144 HIC, S\SLD, XP DOOR - - 1 1 - -3a 32B023 DOOR PANEL, TOP, <=96 HIC, S\SLD, XP DOOR 1 1 - - - -3b 32B024 PANEL, TOP, >144 HIC, S\SLD, XP DOOR - - - - 1 14 14B089 PANEL CLIP, HORIZONTAL, SINGLE-SLIDE, XP-IXP DOOR 1 1 2 2 3 35 32B021 PANEL, CENTER, >96 <=144 HIC, S\SLD, XP DOOR - - 1 1 - -5b 32B025 PANEL, CENTER, >144 HIC, S\SLD, XP DOOR - - - - 2 26 32B020 DOOR PANEL, BOTTOM, S\SLD, XP DOOR 1 1 1 1 1 17 14B095 PANEL CLIP, BOTTOM, XP-IXP DOOR 1 1 1 1 1 18 15A026 GASKET, BOTTOM, 9", SINGLE-SLIDE, XP DOOR 1 1 1 1 1 19 14B046 EXTRUSION, DOOR BTM, SINGLE-SLIDE XP DOOR 1 1 1 1 1 110 13B1269 DOOR MOUNT, SPRING BRACKET 1 1 1 1 1 111 14B088 EXTRUSION, TENSION ROD, SINGLE-SLIDE, XP DOOR 2 2 2 2 2 212 24B271 ROD ASSY, SINGLE-SLIDE, XP DOOR 2 2 2 2 2 213 14B091 PANEL CLIP, SIDE, SINGLE-SLIDE, XP DOOR 2 2 2 2 2 214 16B756 OUTER PULL HANDLE, CHROME 1 1 1 1 1 115 16A760 HANDLE, TEAR DROP, PLASTIC 1 1 1 1 1 116 16B038 ROD END, PANEL, XP-IXP DOOR 2 2 2 2 2 217 11A160 WEDGE, RH, ROLLER WHEEL, XP DOOR 1 - 1 - 1 -17a 11A158 WEDGE, LH, ROLLER WHEEL, XP DOOR - 1 - 1 - 118 22A277 Bushing, Snap, Heyco # 2017, SB 375-281 2 2 2 2 2 219 41A119 WASHER, LOCK, 1/2, REG SPLIT 4 4 4 4 4 420 41A200 NUT, 1/2-20, HEX, ZN 2 2 2 2 2 221 41A489 SCREW, 1/4-20 x .750, SL PHMS, ZN 2 2 2 2 2 222 41A015 SCREW, 1/4-20 X 1.00 PH OHMS SS 4 4 4 4 4 423 41A158 SCREW, #10 x .625, PH TRSMS, SS 9 9 9 9 9 924 22A260 HEAT TAPE (Freezers Only) CONSULT FACTORY

Page 48 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707

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Face Frame Assembly & Gasket76B001F1, Face-Frame, XP Door, <=96” HIC

76B001F2, Face-Frame, XP Door, >96”<=120” HIC

76B001F3, Face-Frame, XP Door, >120”<=144” HIC

76B001F4, Face-Frame, XP Door, >144” HIC

TO LOCK:

LIFT ARM UP

AND SWIN

G OUT

WHEN N

OT IN

USE: SWIN

G ARM

BACK AND DOW

N

INTO NOTCH

6

1

5

9

4

3

2

10

8

7

Padlock Hasp Assembly24C042F1, Manual, RH24C042F2, Manual, LH24C042F3, Power, RH w/ Electric Cutout Assembly24C042F4, Power, LH w/ Electric Cutout Assembly

1 24C041F1 Assembly, padlock hasp & swing arm, RH

– 24C041F2 Assembly, padlock hasp & swing arm, LH

2 13B110 Shroud

3 41A518 Screw, #8–32 × 2", SL, PHMS

4 17A005 Label, padlock hasp body

5 13A076 Mounting block, limit switch

6 41A519 Screw, #8–32 × 1/2", SL, FHM

7 23A018 Cutout switch

8 22A038 Cord grip

9 41A517 Screw, #8–32 × 1", SL, RHMS

10 22A037 Grommet, #Z–3190

Item Part No. Description

When ordering parts, specifyJob Number, Door Number

and Manufacture Date

REPLACEMENT PARTS

XP 2500 Manual & Power

ITEM # PART # DESCRIPTION QTY.- 76B001 ASSY, FACE FRAME, XP DOOR -

1 14B090 EXTRUSION, FACE FRAME, MACHINED, XP DOOR 12 14B187 EXTRUSION,FACE FRAME, CUT, XP DOOR 13 15B016 BULB / BLADE SEAL, FACE FRAME 14 41A080 WASHER, FLAT STD, #10, ZN AS REQ.5 41A232 SCREW, #10 X .75, PH TRSMS,SS AS REQ.6 22A260 HEAT TAPE (Freezer Only) AS REQ.

The following are on power operated models only

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2

3

1

34

4

Floor Hardware

When ordering parts, speci-fy Job Number, Door

Number and ManufactureDate

ITEM # PART # DESCRIPTION QTY1 24B274 ASSY, ROLLER GUIDE, LEAD EDGE, XP DOOR 12 24B275 ASSY, ROLLER GUIDE, TRAILING EDGE, XP DOOR 13 41A503 BOLT, 1/2-13 x 1.50, CARRIAGE, ZN 44 41A043 WASHER, FLAT, 1/2, STANDARD, ZN 8

1

12

Pull Station (Optional)

Push Buttons (Optional)

1 24B102F1 Ceiling pull switch, unheated

– 24B102F2 Ceiling pull switch, heated

Item Part No. Description

1 24B029F1 Push button station, unheated

2 24B029F2 Push button station, heated

Item Part No. Description

Radio Control System (Optional)

– 23A183 Receiver, radio control

– 23A184 Transmitter, radio control

Item Part No. DescriptionWhen ordering parts, specify Job

Number, Door Number andManufacture Date

REPLACEMENT PARTS

General Information

Page 50 ©2007 ASI Technologies, Inc. Manual Part Number: 17A247-101707

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REPLACEMENT PARTS

XP 2500 Manual & Power

Motion Detector (Optional)

– 23A158 Auto microwave detector

– 13B335 Bracket

– 17C177 Installation guide

Item Part No. Description

Loop Detector (Optional)

– 23A019 Loop detector, 24 VAC 416A–7

– 22A085 Wire, 14 gage, black, 7 strand–#XHHW

– 23A160 Embedding sealer

– 17C174 Installation guide, loop detector

Item Part No. Description Item Part No. Description

When ordering parts, specifyJob Number, Door Number and

Manufacture Date

Manual Part Number: 17A247-101707 ©2007 ASI Technologies, Inc. Page 51

1-800-558-7068

When ordering parts, specifyJob Number, Door Number

and Manufacture Date

Control Panel Assembly18D271-208/230V18D272-460V

2

5

6

4

7

1

REPLACEMENT PARTS

General Information

1 23b102 Drive, Variable Frequency, 230V

1 23B103 Drive, Variable Frequency, 460V

2 23B104 Brake Resistor, 230V

2 23B105 Brake Resistor, 230V

3 23B101 Controller, w/Display (Not Shown)

4 23B107 Transformer, 100VA

5 23B108 Contactor, 3-Phase

6 23B109 Power Supply, 24VDC

7 23B110 Overload, Thermal

8 23B279 Cable, Mod-Bus (Not Shown)

Item Part No. Description