intech oil & gas overvie · intech oil & gas overview group organization: ... •avoid...
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Intech Oil & Gas Overview
Group Organization: INTECH OIL & GAS GROUP(HQ in SELANGOR)
PENANG OFFICE
PAHANG OFFICE
MIRI OFFICE
JOHOR BHARU OFFICE
Contact Information:
Intech Oil & Gas Sdn Bhd (788182-H):No.14A, Jalan Utama 2/2, Taman Perindustrian PuchongUtama, Seksyen 2, 47100 Puchong, Selangor, MalaysiaNur Khairiatun Nisa MohtarH/P: (601) 2201 6429Tel: (603) 8060 2724Fax: (603) 8060 3691Email : [email protected] : www.intechOG.com
Strategic Alliance Partnerwww.intechOG.com
Intech Oil & Gas OEM Service CentreNo.14A, Jalan Utama 2/2, Taman PerindustrianPuchong Utama, Seksyen 2, 47100 Puchong, Selangor, MalaysiaDavid LooH/P: (601) 2329 3122Tel: (603) 8060 2724Fax: (603) 8060 3691Email : [email protected]
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Products & Services Supply Ability
INTECH OIL & GAS’ main product lines:
• API 610 centrifugal pumps
• API 674/675 reciprocating pumps and
diaphragm pumps,
• API 676 Lobe Rotary pumps,
• ANSI B73.1 magnetic-drive pumps,
• ASME B73.2M vertical in-line pumps,
• DIN 24255/ISO 2858 chemical process
pumps, acid pump,
• ISO 2858 & ISO 5199 water pumps,
• NFPA 20 fire water pumps, Blowers,
compressors & steam turbines,
• Filter, agitator, separator & gas scrubber,
• JIS Standard Latex Emulsion Pumps, Self
Priming Pumps, slurry Pumps, Rotor Jet
Pumps.
INTECH OIL & GAS’ main Service lines:
I. On-line Services (Under Pressure):
• On-Line Leak Sealing
• On-Line Safety and Relief Valve
Testing
• Hot Tapping
• Pipe Wrapping (Pipe Re-habilitation
System)
II. Off-line Services (Plant Shut Down):
• Controlled Bolt Tightening
• On-site Machining
• Induction Heating (Heat Applications)
• Pump & Valve Repair
Strategic Alliance Partnerwww.intechOG.com
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Intech Oil & Gas Technical Services Abilities
Strategic Alliance Partnerwww.intechOG.com
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Our Markets
We Serve the following industries :
• Power Generation
• Oil Refinery Plant
• Petrochemicals Plant
• Oleo-chemicals Plant
• Offshore & Marine Industries
• Fabrication Shop & Many more….
Strategic Alliance Partnerwww.intechOG.com
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Leak Sealing Services
• On-line Services (Under Pressure):– On-Line Leak Sealing
– On-Line Safety and Relief Valve Testing
– Hot Tapping
– Pipe Wrapping (Pipe Re-habilitation System)
• Off-line Services (Plant Shut Down):– Controlled Bolt Tightening
– On-site Machining
– Induction Heating (Heat Applications)
– Pump & Valve Repair
Strategic Alliance Partnerwww.intechOG.com
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What is on-line sealing?
• On-Line Leak Sealing is a temporary process used to seal an undesirable or hazardous leaks from a failed piping systems, enabling the production to continue without plant shut down.
• Products sealed:– Nitrogen, Water, Air
– BFW and HP Steam
– Chemicals, Hydrocarbon, Gases etc.• Temperature: Up to 700*C
• Line Pressure: Up To 260 bar
Strategic Alliance Partnerwww.intechOG.com
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Benefits of On-line Leak Sealing
• Avoid costly shut downs – Repair on-site and on-stream
• Conserve energy and resources – No off specification products produced
• Reduces or eliminates health and safety concerns – Safety First!
• Environmentally friendly – Less pollutants emitted
Strategic Alliance Partnerwww.intechOG.com
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Typical Leak Sealing
• Valve Flange & Bonnet
• Valve Gland Packing
• Valve Pressure Seal Ring
• Elbow & Tee Joint
• Exchanger Joint
• Pipe & Weld seam etc.
Strategic Alliance Partnerwww.intechOG.com
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Elbow Leak Sealing
1. 1” socket elbow leak
3. Compound injection
2. Box clamp installation
4. Job Done
Strategic Alliance Partnerwww.intechOG.com
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Flange Leak Sealing
1. Flange Leak
2. Clamp installation and compound injection
3. Job done
Strategic Alliance Partnerwww.intechOG.com
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On-Line Safety Valve Testing
• On-line Safety and Relief Valve Testing System allows the plant to continue operating under normal condition whilst the task of testing and certifying the plant safety and relief valves is carried out. The system can also be used to perform cold testing when the plant is down, to test and verify the set pressure
Strategic Alliance Partnerwww.intechOG.com
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Benefits of On-line Safety Valve Testing
• No interruptions to plant production – considerable cost savings and operational advantages (No plant downtime).
• Accurate on-line diagnosis – plus/minus 1% of set pressure.
• Welded in valves can be tested and adjusted on-line without removal
• Test on-line under operating conditions – no need for temperature correction.
• Accurate and reproducible evaluation of set pressure –eliminates guess work and human error of where the set point occurs.
Strategic Alliance Partnerwww.intechOG.com
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Safety Valve Testing Equipment
1. Overview of TESON equipment
2. Set up of Test Ring
Our equipment TESON
Strategic Alliance Partnerwww.intechOG.com
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Safety Valve Test Graph Record
Spring Performance
Special feature in TESON – Diagram of force over lift to enable a precision identification of the set pressure point
Standard Diagram
Force, Lift and system pressure recorded over the test time
Strategic Alliance Partnerwww.intechOG.com
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What is on site machining?
• On site machining allow plant equipments to be machined in place, hence reduce downtime and cost incurred for the dismantling and the transportation.
• The machining process is carried out within customer control at their premises. The quality of our on-site machining is compatible with the conventional workshop machining in terms of finishing, tolerance and accuracy
Strategic Alliance Partnerwww.intechOG.com
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Applications of On-site Machining
• Flange Facing – Raised Face, RTJ, Lens Ring and Spigot etc.
• Milling – Pump / Motor Base Plates and Partition Grooves / Plates etc.
• Cold Cut – Pipe Cutting / Beveling
• Drilling and Tapping
• Line Boring etc.
Strategic Alliance Partnerwww.intechOG.com
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Flange Machining
Flange Facing of 56” raised face flange
Flange facing of RTJ flange
Strategic Alliance Partnerwww.intechOG.comwww.intechOG.com
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Milling
Heat Exchanger Tubesheet Groove Milling
Strategic Alliance Partnerwww.intechOG.com
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Pipe Cutting & Beveling
Pipe Cutting & Beveling Beveling of elbow joint using flange facing machine
Strategic Alliance Partnerwww.intechOG.com
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Induction Heating
Fast, Safe & Clean Method For:
• Weld Preheat
• Post Weld Heat Treatment
• Hydrogen Bake Out
• Shrink Fitting / Removal
• Coating Cures
• Line Thaws / Melt-Out etc.
Strategic Alliance Partnerwww.intechOG.com
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Induction HeatingTypical Setup Strategic Alliance Partnerwww.intechOG.com
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Controlled Bolt Tightening
• Controlled bolt tightening is the preferred method for tightening of critical joints, by means of hydraulic torque tightening or bolt tensioning Knowing the joints design and the operating specification, leak free start up can be achieved by applying accurate bolt load in a controlled manner.
Strategic Alliance Partnerwww.intechOG.com
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Hydraulic Bolt Tensioning
Hydraulic bolt tensioning on the vessel
Hydraulic bolt tensioning on Mainhole Cover
Strategic Alliance Partnerwww.intechOG.com
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Hydraulic Bolt Torqueing
Hydraulic bolt torqueing on Mainhole Cover Hydraulic Bolt Torqueing
Strategic Alliance Partnerwww.intechOG.com
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Composite Pipe Wrapping
• Composite Pipe Wrapping is a carbon fiber wrap systems used to rehabilitate and restore original operational strength to corroded and eroded pipelines and piping systems.
• It is engineered to provide strength that enables a pipeline to be restored to maximum allowable operating pressure (MAOP) without shutting down.
Strategic Alliance Partnerwww.intechOG.com
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Advantages
• External application without shutdown
• No welding – No hot work permits - Safe
• Require less time to install
• Often lower overall cost*
Welded sleeves are 24% more expensive
Replacing damaged sections completely are 73% more expensive
Strategic Alliance Partnerwww.intechOG.com
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Typical Repair Kit Strategic Alliance Partnerwww.intechOG.com
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Typical ApplicationsStrategic Alliance Partnerwww.intechOG.com
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Pipe WrappingStrategic Alliance Partnerwww.intechOG.com
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Machining New Pump Shaft & Impeller Wear Rings Strategic Alliance Partner
Damaged SS316 Shaft
www.intechOG.com
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Machining New Pump Shaft & Impeller Wear Rings Strategic Alliance Partnerwww.intechOG.com
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Machining New Pump Shaft & Impeller Wear Rings Strategic Alliance Partnerwww.intechOG.com
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Machining New Pump Shaft & Impeller Wear Rings Strategic Alliance Partnerwww.intechOG.com
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Machining New Pump Shaft & Impeller Wear Rings Strategic Alliance Partnerwww.intechOG.com
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Rebuilt of Pump Casing, Casing Cover, Impeller & Machine New Wear Rings
Strategic Alliance Partnerwww.intechOG.com
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Rebuilt of Pump Casing, Casing Cover, Impeller & Machine New Wear Rings
Strategic Alliance Partner
Pump Casing, Casing Cover, Impeller After Rebuilt / Refurbish
www.intechOG.com
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Rebuilt of Pump Casing, Casing Cover, Impeller & Machine New Wear Rings
Strategic Alliance Partnerwww.intechOG.com
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Complete Refurbishment of Multi Stage Pump Strategic Alliance Partnerwww.intechOG.com
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Complete Refurbishment of Multi Stage Pump Strategic Alliance Partnerwww.intechOG.com
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Complete Refurbishment of Multi Stage Pump Strategic Alliance Partnerwww.intechOG.com
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Complete Refurbishment of Multi Stage Pump Strategic Alliance Partnerwww.intechOG.com
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Complete Refurbishment of Multi Stage Pump Strategic Alliance Partnerwww.intechOG.com
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Petronas Carigali Pump Refurbishment Strategic Alliance Partnerwww.intechOG.com
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Exxon Mobil Pump RepairStrategic Alliance Partnerwww.intechOG.com
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Shell Pump RepairStrategic Alliance Partnerwww.intechOG.com
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The Polyolefin Company (Singapore) Pump Repair Strategic Alliance Partnerwww.intechOG.com
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The Polyolefin Company (Singapore) Pump Repair Strategic Alliance Partnerwww.intechOG.com
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The Polyolefin Company (Singapore) Pump Repair
Strategic Alliance Partnerwww.intechOG.com
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Service Reference ListStrategic Alliance Partnerwww.intechOG.com
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Service Reference ListStrategic Alliance Partnerwww.intechOG.com
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Service Reference ListStrategic Alliance Partnerwww.intechOG.com
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Service Reference ListStrategic Alliance Partnerwww.intechOG.com
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Service Reference ListStrategic Alliance Partnerwww.intechOG.com
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Summary
We are supported by experienced and multi-skill specialists working on wide range of disciplines. Our highly motivated workforce is committed to response quickly and efficiently to customer’s requirements without compromising our safety record.
By integrating the various services under one roof, Intech Pumps provides a once source solution to your maintenance activities On-Site and On-Time.
ON-SITE INTERGRITY SOLUTION
Strategic Alliance Partnerwww.intechOG.com