integrated coordination for a successful outcome
TRANSCRIPT
Integrated Coordinationfor a Successful Outcome.
BNR Process Wakarusa Wastewater Treatment Plant R1308Wastewater Pump Sta on No. 10, Forcemain and Gravity Interceptor R1309
Integrated team with proven performance and a shared vision for the City of Lawrence.
PROJECT MANAGER John Keller
PRINCIPAL Mike Orth
PROJECT DIRECTOR Derek Cambridge
ENGINEERING MANAGER Isaac Crabtree
SOLIDS PROCESS Patricia Scanlan
LIQUID PROCESS Ed Kobylinski
Jim Fitzpatrick
CONSTRUCTABILITY/ RESIDENT PROJECT REPRESENTATIVE
Steve Keeling
FORCE MAINS & GRAVITY SEWERS
PUMP STATION & FLOW DIVERSION
PROCESS TEAM DISINFECTION Gary Hunter
ODOR CONTROL Gayle Van Durme SUSTAINABILITY
Andy Shaw
BNR PROCESS QA/QC Dr. James Barnard
SOLIDS QA/QC Gary Shimp
WATER QUALITY Howard (Andy) Andrews
DETAIL DESIGN & STARTUP STRUCTURAL
Brian Bergdall GEOTECH
Richard Vaeth COST ESTIMATING
Mike Etem OPERATION & STARTUP
Neil Massart CONFIGURATION
Troy Hemmy
ARCHITECTURE Dennis Trupka
Jerome Ratzlaff (Treanor) Jennifer Kulseth (Treanor)
WATER RESOURCES Frank Means
MECHANICAL PROCESS Charles (Pat) Schlotzhauer
MECHANICAL BUILDING SERVICES James Painter
I&C Jeff Miller
SITE PLATTING/ZONING Darron Ammann
Roger Watson
TEAM BENEFITS
ROADS/ACCESS/TRAFFIC Brian Austin Dane Martin
CIVIL SITE DESIGN Brian Austin Dane Martin
UTILITIES Andy Wright
SURVEY & EASEMENT PREPARATION Steve Marino
Wayne Barnard
ENGINEERING MANAGER Joe Caldwell
CITY UTILITIES STAFF COORDINATION
CITY PROPERTY ACQUISITION TEAM (PAT)
PROCESS DESIGN & MATERIALS AND CONSTRUCTION
METHODS Alex Darby Rod Hofer
James Martin
WAUKARUSA RIVER CROSSING Alex Darby Rod Hofer
ARCHITECT Jerome Ratzlaff
ENGINEERING MANAGER Jim Martin
QA/QC Robert Koopman
Michael Berry
EROSION AND SEDIMENT CONTROL Jeff Grinsel
PROCESS, STRUCTURAL, ELECTRICAL, HVAC
DESIGN James Martin Tyler Pjesky Jarrod Mann
Marshal Hilton Gary Bond
FIELD OBSERVATION Bob Simpson, Daryl Kobzar
SURVEY/EASEMENT PREPARATION Mike Clifford
David Lee
PROPERTY COORDINATION
David Lee
PEC Bartlett & West Treanor Black & Veatch
ROADS, UTILITIES, SURVEYING
ELECTRICAL Scott Cutting
COMMUNITY RELATIONS Page Burks
QA/QC Jerry Burnett
WASTEWATER TREATMENT PLANT
Our integrated Team brings
“cri cal coordina on to ensure
success for both projects.”
Seamless project delivery for
value-based decisions that
drive down costs.
Signifi cant BNR experience and
adap ve, innova ve design to
advance the City’s future vision.
Our Team, Integrated Ins tu onal Knowledge, Focus on Your Project Program Goals
A Proven Team Assembled to Maximize CORE Competencies and Focus Areas of Responsibility
Building on our founda onal work with the City of Lawrence, our plan will provide fl exibility for effi ciency today and growth for the future. An integrated team comprised of specialists to deliver project effi ciency.
WWTP, Storage, Wet Weather Treatment
Roads, U li es, WWTP Civil Site
Pump Sta on No. 10 and Flow Diversion
Forcemains and Gravity Interceptors
PEC
Trea
nor
Bart
le
& W
est
Blac
k &
Veat
ch
Diverse Exper se
PEC engineers have completed numerous City projects integra ng exis ng infrastructure and City staff interac on to op mize func on, opera ons and maintenance.
Bartle & West has completed much of the City’s road and u lity work including u lity coordina on and brings long-standing rela onships and knowledge of the local permi ng process to advance your meline and manage costs.
Black & Veatch has more experience with BNR facili es in Kansas than any other fi rm. Our nutrient removal experts will design solu ons, combining innova on with tried and true methods to best address your nutrient control challenges.
Pump Sta on 10 — Func onal, Reliable, Economical and a Good Neighbor!
High-Capacity Flow Measurement Support Building
Wet and Dry Wells
• Provide real- me, accurate fl ow measurement data into and out of the PS 10 site
• Employ mul -beam mul -probe open channel fl ow measurement along with closed conduit magne c meters—with opera ons and maintenance access
• Connect real- me metering data to control center via fi ber op c network
• Provide ability for KAW WWTP control center to communicate with PS 10 and Four Seasons to divert/retain dry and wet weather fl ows on command via gate systems and pumps
• Diversion/fl ow measurement structures would be accessible, all materials would be corrosion-proof, concrete treated for corrosion, and provided with odor control
• Mul ple dry weather pumps w/VFDs• Mul ple wet weather pumps w/VFDs• Infl uent fl ow control coordinated with overall control system• All discharges fi ed with magne c fl ow meter• Mul -compartment wet well for diff erent levels of fl ow
diversion and necessary maintenance• Wet well surface scum removal capability• Wet well grit removal capability - self cleaning• Op on for large debris removal basket• Onsite odor control - done before• Wet well and pump size and confi gura on cri cal with
respect to treatment plant capabili es• Protected (corrosion and storm) space for all electrical and
MCCs• Ready access to all pumps, meters, valves and support
equipment• Standby power connec ons• Poten al use of similar or same size equipment
• Provide secure containment for electrical and control equipment elements
• Provide double roof system to ensure weather proofi ng electrical/controls while maintaining building appearance
• Provide concrete containment structure for tornado protec on of cri cal equipment
• Provide hard-wired connec ons for emergency power from mobile sources
• Provide enclosed, accessible workspace for fl ow meters, valves, odor control equipment, etc.
• U lize long-las ng exterior materials• Ensure public acceptance with neighborhood mee ng• Ensure adjacent landowner acceptance with specifi c mee ng
with church congrega on• Work with City staff with respect to access, vandal protec on,
workspace features, and fl oor plan
Alternate Forcemain Route May Save $2 MillionCONVEYANCE SOLUTIONSOPTIMIZES ASSETS
PS-10 as a Distribu on Point
> Flexible Design to Manage Flows to Both the Kansas River and Wakarusa WWTP’s> Real- me Flow Monitoring> Good Neighbor Approach to Design
Alterna ve ForcemainAlignment
> Reduces Length> Saves $2M
LEGEND
Phase 1 Phase 2 Phase 3 Phase 4 Phase 5
N
Flood Plain
Wakarusa River
Plant Entrance
AdminBuilding
Maintenance Building
5mg HoldingBasin
HeadworksBuilding
SludgeThickening
(TYP)
BNR Basin(TYP)
(TYP)
Future Holding Basin
Odor Control
Sludge Pumping
Bunker StorageBiosolids Dewatering
Sludge Drying Pad
Single BNR Basin Concept
> Reduced Construc on Costs> Avoids Throw-away Facili es> Standardizes Facili es and Equipment Requirements> Base Load Train to Reduce Opera onal Challenges> One Treatment Train to Meet Permit
The Nutrient Limit Ques on
> 10 mg/L TN; 1 mg/L TP versus 8 mg/L TN; 1.5 mg/L TP> TP limits easier to achieve than TN limits
Ditch vs. Basins
> Ditches: Longer Sludge Age; More Stable; Easier to Operate- More Forgiving; Can be Re-rated in Future> Basins: High Rate Ac vated Sludge; Harder to Control; More Easily Upset; Requires More Operator A en on
Lessons Learned
> JCW Blue River Main WWTP – Step feed Approach; Storm Management; Submerge Floc-well> Rogers Arkansas WWTP – Mixing & Storm Flow Management; Process Automa on> DLS Middle Basin WWTP – Primary Sludge Fermenta on; Side Stream Management> Olathe Cedar Creek WWTP – Mixed Liquor Fermenta on
Reduce Capital Costs, Maintain Future Value,Provides Opera onal Flexibility
Processing/Stabilization/Disposal Options
Waste Activated Sludge
STORAGE
TWAS/DEWATER - 3-Belt Filter Press
STORAGE
STORAGE
HAUL TO KANSAS RIVER WWTP AND COMBINE W/ TWAS/PRETREATMENT
LIQUID LAND APPLICATION
LAND APPLICATION
LAND APPLICATION
THICKENED WASTE ACTIVATED SLUDGE (TWAS)
- Dissolved Air Flotation - Gravity Belt Thickener - Rotary Drum Thickener
STABILIZE - Autothermal Aerobic
Digestion - Aerobic Digestion
- Lagoon
DEWATER - Belt Filter Press
- Centrifuge - Rotary Fan Press
DEWATER - Belt Filter Press
- Centrifuge - Rotary Fan Press
STABILIZE - Heat Dry - Solar Dry - Compost - Static Pile
STORAGE
STORAGE
STORAGE
A Phased Approach for Biosolids Treatment Can Provide Flexibility in Project Costs
This conceptual layout illustrates how tankage during an initial phase could be used for aerobic digestion and then repurposed as part of a future plant upgrade if needed.
Aerobic Digester
Post Anoxic Reaeration
SubmersibleMixer (Typ)
Inlet
Out
let
Coarse BubbleDiffusers (Typ)
Baffle Wall (Typ)
This conceptual layout illustrates how tankage during an initial phase could be used for aerobic digestion and then repurposed as part of a future plant upgrade if needed.
Aerobic Digester
Post Anoxic Reaeration
SubmersibleMixer (Typ)
Inlet
Out
let
Coarse BubbleDiffusers (Typ)
Baffle Wall (Typ)
4th/5th Stage BNR Process
Solids Workshop is needed to develop a long-term Biosolids Plan
> Minimum Class B; Class A desired
> Keep it simple to minimize staffi ng requirements
> Mechanically reliable process
> Be conscien ous of capital & opera ng costs
Baker Wetlands
WWTP Boundary
Proposed SLT
ChannelFuture Site Fill
Limits of Flood Plain
FloodPlain
Floodway
Wakarusa River
Coal Creek
N
Floodway
Floo
dway
Construc on of All Facili es Will Require Permi ng
> US Army Corp of Engineers – Wakarusa Crossing, Plant, Ou all> Neighborhood Resources – Building Permit> Planning – Floodway Fringe> Kansas Dept of Agriculture – Site Fill and Treatment Plant> KDHE Storm Water and NPDES> KDOT – Roadway Crossing/ Tunnel/ Forcemain
Site Fill Permi ng Must Be Addressed Up Front:
> WWTP to be Protected from 500-year Flood Event and Clinton Dam Emergency Discharges> Site Fill will be in Flood Plain to Protect WWTP> “Zero Rise” Condi on is Required by City> Floodway Mi ga on will be Required
Site Fill Costs will beSignifi cant:
> Site Protec on will Require Over 350,000 Cubic Yards> Use on Site Borrow Pit – Create Green Ini a ves> Work with KDOT for Borrow Pits> Can We Obtain the Same Rate for Cu Yd of Material from SLT Contractor
Permi ng, Site Fill, Roadway Access — All Important Project Components
PROJECT NOTICE TO PROCEED July 1, 2013
2013 2014 2015 2016 2017
SITE
FIL
L
Preliminary Design Surveying/Geotech Owner Review Design Permitting/Owner Review Bidding & Award Construction/Settlement
WAS
TEW
ATER
TR
EATM
ENT
PLAN
T Preliminary Design Owner Review Design Geotech Permitting/Owner Review Bidding & Award Construction Startup
PUM
P ST
ATIO
N &
FL
OW
DIV
ERSI
ON
Preliminary Design Owner Review Design Geotech Permitting/Owner Review Bidding & Award Construction Startup
FORC
EMAI
NS
&
GRAV
ITY
SEW
ERS
Preliminary Design Owner Review Design Geotech Permitting/Owner Review Bidding & Award Construction Startup
ROAD
S &
U
TILI
TIES
Survey/Geotech Construction Final Construction PROJECT COMPLETION October 1, 2017
April 2013 April 2015 April 2017
2
4 3
1
3
Cri cal path to complete pre-consolida on prior to facility construc on.
Integrated Schedule for Wakarusa BNR WWTP and Pump Sta on, Forcemain and Gravity Interceptor
Consolida on completed before site is ready for WWTP construc on.
Conveyance facili es completedin advance of WWTP startup.
Roads elevated and phased toallow construc on progress.
Final wear surfaces completeda er major truck traffi c isfi nished.
Work Packaging
> Bundle Facili es to Consolidate Design and Engineering Reviews
> Reduces Overhead Expenses for Contractors
> Avoids Tiered Markup
> Consolidated Shop Drawings Eff ort for City, Contractor and Engineering
2
3
4
1
Diverse Exper se to Deliver Innova on and Cost Savings
Corridor Investigations Final Design
Construction Phase Services Commissioning & Operations
Utilities Department Design Requirements tilitUtMaster Plan Knowledge
tiestilitast
tilitUtMa
Collection System Background terast
olleastMaCo
Growth Drivers ectollerow
olleCoGr
SLT Opposition Issues wthrowT O
rowGrSLT
Southwest Area Plan OppOouth
T OSLTSo
Siting Study hwouth
tingoutSoSit
Public Process g Sting
ublitingSitPu
Preliminary Design Development ic Publielim
ublPuPre
Negotiate NPDES Permit mielim
egoeliPreNe
WAKARUSA PS 10 and WWTP
Review of Updated Master Plan by Others otiaego
ridevie
egoNe
CorRe
An Integrated Team with Diverse Exper se
Seamless Project Delivery With Value-Based Decisions to Drive Costs Down
Our Team is Up to Speed
Innova ve Ideas and Cost Savings Throughout Our Experience
Benefi ts Our Team Provides the City of Lawrence
Our Team is Ready to Take the Next Steps
Most Lawrence Collec on System Experience
Fully Understands Lawrence’s Roadway Requirements
Has Designed, Permi ed, Started-up, and Learned Valuable Lessons for Nutrient Plants in Kansas
Has More Ins tu onal Knowledge about the Wakarusa Conveyance and Plant Project
Understands Lawrence’s Electrical & Control Requirements
Fully Understands the Permi ng Requirements of the City