integrated coordination for a successful outcome

13
Integrated Coordination for a Successful Outcome. BNR Process Wakarusa Wastewater Treatment Plant R1308 Wastewater Pump StaƟon No. 10, Forcemain and Gravity Interceptor R1309 Integrated team with proven performance and a shared vision for the City of Lawrence.

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Integrated Coordinationfor a Successful Outcome.

BNR Process Wakarusa Wastewater Treatment Plant R1308Wastewater Pump Sta on No. 10, Forcemain and Gravity Interceptor R1309

Integrated team with proven performance and a shared vision for the City of Lawrence.

PROJECT MANAGER John Keller

PRINCIPAL Mike Orth

PROJECT DIRECTOR Derek Cambridge

ENGINEERING MANAGER Isaac Crabtree

SOLIDS PROCESS Patricia Scanlan

LIQUID PROCESS Ed Kobylinski

Jim Fitzpatrick

CONSTRUCTABILITY/ RESIDENT PROJECT REPRESENTATIVE

Steve Keeling

FORCE MAINS & GRAVITY SEWERS

PUMP STATION & FLOW DIVERSION

PROCESS TEAM DISINFECTION Gary Hunter

ODOR CONTROL Gayle Van Durme SUSTAINABILITY

Andy Shaw

BNR PROCESS QA/QC Dr. James Barnard

SOLIDS QA/QC Gary Shimp

WATER QUALITY Howard (Andy) Andrews

DETAIL DESIGN & STARTUP STRUCTURAL

Brian Bergdall GEOTECH

Richard Vaeth COST ESTIMATING

Mike Etem OPERATION & STARTUP

Neil Massart CONFIGURATION

Troy Hemmy

ARCHITECTURE Dennis Trupka

Jerome Ratzlaff (Treanor) Jennifer Kulseth (Treanor)

WATER RESOURCES Frank Means

MECHANICAL PROCESS Charles (Pat) Schlotzhauer

MECHANICAL BUILDING SERVICES James Painter

I&C Jeff Miller

SITE PLATTING/ZONING Darron Ammann

Roger Watson

TEAM BENEFITS

ROADS/ACCESS/TRAFFIC Brian Austin Dane Martin

CIVIL SITE DESIGN Brian Austin Dane Martin

UTILITIES Andy Wright

SURVEY & EASEMENT PREPARATION Steve Marino

Wayne Barnard

ENGINEERING MANAGER Joe Caldwell

CITY UTILITIES STAFF COORDINATION

CITY PROPERTY ACQUISITION TEAM (PAT)

PROCESS DESIGN & MATERIALS AND CONSTRUCTION

METHODS Alex Darby Rod Hofer

James Martin

WAUKARUSA RIVER CROSSING Alex Darby Rod Hofer

ARCHITECT Jerome Ratzlaff

ENGINEERING MANAGER Jim Martin

QA/QC Robert Koopman

Michael Berry

EROSION AND SEDIMENT CONTROL Jeff Grinsel

PROCESS, STRUCTURAL, ELECTRICAL, HVAC

DESIGN James Martin Tyler Pjesky Jarrod Mann

Marshal Hilton Gary Bond

FIELD OBSERVATION Bob Simpson, Daryl Kobzar

SURVEY/EASEMENT PREPARATION Mike Clifford

David Lee

PROPERTY COORDINATION

David Lee

PEC Bartlett & West Treanor Black & Veatch

ROADS, UTILITIES, SURVEYING

ELECTRICAL Scott Cutting

COMMUNITY RELATIONS Page Burks

QA/QC Jerry Burnett

WASTEWATER TREATMENT PLANT

Our integrated Team brings

“cri cal coordina on to ensure

success for both projects.”

Seamless project delivery for

value-based decisions that

drive down costs.

Signifi cant BNR experience and

adap ve, innova ve design to

advance the City’s future vision.

Our Team, Integrated Ins tu onal Knowledge, Focus on Your Project Program Goals

A Proven Team Assembled to Maximize CORE Competencies and Focus Areas of Responsibility

Building on our founda onal work with the City of Lawrence, our plan will provide fl exibility for effi ciency today and growth for the future. An integrated team comprised of specialists to deliver project effi ciency.

WWTP, Storage, Wet Weather Treatment

Roads, U li es, WWTP Civil Site

Pump Sta on No. 10 and Flow Diversion

Forcemains and Gravity Interceptors

PEC

Trea

nor

Bart

le

& W

est

Blac

k &

Veat

ch

Diverse Exper se

PEC engineers have completed numerous City projects integra ng exis ng infrastructure and City staff interac on to op mize func on, opera ons and maintenance.

Bartle & West has completed much of the City’s road and u lity work including u lity coordina on and brings long-standing rela onships and knowledge of the local permi ng process to advance your meline and manage costs.

Black & Veatch has more experience with BNR facili es in Kansas than any other fi rm. Our nutrient removal experts will design solu ons, combining innova on with tried and true methods to best address your nutrient control challenges.

Pump Sta on 10, The Heart of the System

Pump Sta on 10 — Func onal, Reliable, Economical and a Good Neighbor!

High-Capacity Flow Measurement Support Building

Wet and Dry Wells

• Provide real- me, accurate fl ow measurement data into and out of the PS 10 site

• Employ mul -beam mul -probe open channel fl ow measurement along with closed conduit magne c meters—with opera ons and maintenance access

• Connect real- me metering data to control center via fi ber op c network

• Provide ability for KAW WWTP control center to communicate with PS 10 and Four Seasons to divert/retain dry and wet weather fl ows on command via gate systems and pumps

• Diversion/fl ow measurement structures would be accessible, all materials would be corrosion-proof, concrete treated for corrosion, and provided with odor control

• Mul ple dry weather pumps w/VFDs• Mul ple wet weather pumps w/VFDs• Infl uent fl ow control coordinated with overall control system• All discharges fi ed with magne c fl ow meter• Mul -compartment wet well for diff erent levels of fl ow

diversion and necessary maintenance• Wet well surface scum removal capability• Wet well grit removal capability - self cleaning• Op on for large debris removal basket• Onsite odor control - done before• Wet well and pump size and confi gura on cri cal with

respect to treatment plant capabili es• Protected (corrosion and storm) space for all electrical and

MCCs• Ready access to all pumps, meters, valves and support

equipment• Standby power connec ons• Poten al use of similar or same size equipment

• Provide secure containment for electrical and control equipment elements

• Provide double roof system to ensure weather proofi ng electrical/controls while maintaining building appearance

• Provide concrete containment structure for tornado protec on of cri cal equipment

• Provide hard-wired connec ons for emergency power from mobile sources

• Provide enclosed, accessible workspace for fl ow meters, valves, odor control equipment, etc.

• U lize long-las ng exterior materials• Ensure public acceptance with neighborhood mee ng• Ensure adjacent landowner acceptance with specifi c mee ng

with church congrega on• Work with City staff with respect to access, vandal protec on,

workspace features, and fl oor plan

Alternate Forcemain Route May Save $2 MillionCONVEYANCE SOLUTIONSOPTIMIZES ASSETS

PS-10 as a Distribu on Point

> Flexible Design to Manage Flows to Both the Kansas River and Wakarusa WWTP’s> Real- me Flow Monitoring> Good Neighbor Approach to Design

Alterna ve ForcemainAlignment

> Reduces Length> Saves $2M

Profi le Comparisons Tell the Story

Alternate Route Poten al Advantages

$$ Savings

LEGEND

Phase 1 Phase 2 Phase 3 Phase 4 Phase 5

N

Flood Plain

Wakarusa River

Plant Entrance

AdminBuilding

Maintenance Building

5mg HoldingBasin

HeadworksBuilding

SludgeThickening

(TYP)

BNR Basin(TYP)

(TYP)

Future Holding Basin

Odor Control

Sludge Pumping

Bunker StorageBiosolids Dewatering

Sludge Drying Pad

Single BNR Basin Concept

> Reduced Construc on Costs> Avoids Throw-away Facili es> Standardizes Facili es and Equipment Requirements> Base Load Train to Reduce Opera onal Challenges> One Treatment Train to Meet Permit

The Nutrient Limit Ques on

> 10 mg/L TN; 1 mg/L TP versus 8 mg/L TN; 1.5 mg/L TP> TP limits easier to achieve than TN limits

Ditch vs. Basins

> Ditches: Longer Sludge Age; More Stable; Easier to Operate- More Forgiving; Can be Re-rated in Future> Basins: High Rate Ac vated Sludge; Harder to Control; More Easily Upset; Requires More Operator A en on

Lessons Learned

> JCW Blue River Main WWTP – Step feed Approach; Storm Management; Submerge Floc-well> Rogers Arkansas WWTP – Mixing & Storm Flow Management; Process Automa on> DLS Middle Basin WWTP – Primary Sludge Fermenta on; Side Stream Management> Olathe Cedar Creek WWTP – Mixed Liquor Fermenta on

Reduce Capital Costs, Maintain Future Value,Provides Opera onal Flexibility

Processing/Stabilization/Disposal Options

Waste Activated Sludge

STORAGE

TWAS/DEWATER - 3-Belt Filter Press

STORAGE

STORAGE

HAUL TO KANSAS RIVER WWTP AND COMBINE W/ TWAS/PRETREATMENT

LIQUID LAND APPLICATION

LAND APPLICATION

LAND APPLICATION

THICKENED WASTE ACTIVATED SLUDGE (TWAS)

- Dissolved Air Flotation - Gravity Belt Thickener - Rotary Drum Thickener

STABILIZE - Autothermal Aerobic

Digestion - Aerobic Digestion

- Lagoon

DEWATER - Belt Filter Press

- Centrifuge - Rotary Fan Press

DEWATER - Belt Filter Press

- Centrifuge - Rotary Fan Press

STABILIZE - Heat Dry - Solar Dry - Compost - Static Pile

STORAGE

STORAGE

STORAGE

A Phased Approach for Biosolids Treatment Can Provide Flexibility in Project Costs

This conceptual layout illustrates how tankage during an initial phase could be used for aerobic digestion and then repurposed as part of a future plant upgrade if needed.

Aerobic Digester

Post Anoxic Reaeration

SubmersibleMixer (Typ)

Inlet

Out

let

Coarse BubbleDiffusers (Typ)

Baffle Wall (Typ)

This conceptual layout illustrates how tankage during an initial phase could be used for aerobic digestion and then repurposed as part of a future plant upgrade if needed.

Aerobic Digester

Post Anoxic Reaeration

SubmersibleMixer (Typ)

Inlet

Out

let

Coarse BubbleDiffusers (Typ)

Baffle Wall (Typ)

4th/5th Stage BNR Process

Solids Workshop is needed to develop a long-term Biosolids Plan

> Minimum Class B; Class A desired

> Keep it simple to minimize staffi ng requirements

> Mechanically reliable process

> Be conscien ous of capital & opera ng costs

Baker Wetlands

WWTP Boundary

Proposed SLT

ChannelFuture Site Fill

Limits of Flood Plain

FloodPlain

Floodway

Wakarusa River

Coal Creek

N

Floodway

Floo

dway

Construc on of All Facili es Will Require Permi ng

> US Army Corp of Engineers – Wakarusa Crossing, Plant, Ou all> Neighborhood Resources – Building Permit> Planning – Floodway Fringe> Kansas Dept of Agriculture – Site Fill and Treatment Plant> KDHE Storm Water and NPDES> KDOT – Roadway Crossing/ Tunnel/ Forcemain

Site Fill Permi ng Must Be Addressed Up Front:

> WWTP to be Protected from 500-year Flood Event and Clinton Dam Emergency Discharges> Site Fill will be in Flood Plain to Protect WWTP> “Zero Rise” Condi on is Required by City> Floodway Mi ga on will be Required

Site Fill Costs will beSignifi cant:

> Site Protec on will Require Over 350,000 Cubic Yards> Use on Site Borrow Pit – Create Green Ini a ves> Work with KDOT for Borrow Pits> Can We Obtain the Same Rate for Cu Yd of Material from SLT Contractor

Permi ng, Site Fill, Roadway Access — All Important Project Components

PROJECT NOTICE TO PROCEED July 1, 2013

2013 2014 2015 2016 2017

SITE

FIL

L

Preliminary Design Surveying/Geotech Owner Review Design Permitting/Owner Review Bidding & Award Construction/Settlement

WAS

TEW

ATER

TR

EATM

ENT

PLAN

T Preliminary Design Owner Review Design Geotech Permitting/Owner Review Bidding & Award Construction Startup

PUM

P ST

ATIO

N &

FL

OW

DIV

ERSI

ON

Preliminary Design Owner Review Design Geotech Permitting/Owner Review Bidding & Award Construction Startup

FORC

EMAI

NS

&

GRAV

ITY

SEW

ERS

Preliminary Design Owner Review Design Geotech Permitting/Owner Review Bidding & Award Construction Startup

ROAD

S &

U

TILI

TIES

Survey/Geotech Construction Final Construction PROJECT COMPLETION October 1, 2017

April 2013 April 2015 April 2017

2

4 3

1

3

Cri cal path to complete pre-consolida on prior to facility construc on.

Integrated Schedule for Wakarusa BNR WWTP and Pump Sta on, Forcemain and Gravity Interceptor

Consolida on completed before site is ready for WWTP construc on.

Conveyance facili es completedin advance of WWTP startup.

Roads elevated and phased toallow construc on progress.

Final wear surfaces completeda er major truck traffi c isfi nished.

Work Packaging

> Bundle Facili es to Consolidate Design and Engineering Reviews

> Reduces Overhead Expenses for Contractors

> Avoids Tiered Markup

> Consolidated Shop Drawings Eff ort for City, Contractor and Engineering

2

3

4

1

Diverse Exper se to Deliver Innova on and Cost Savings

Corridor Investigations Final Design

Construction Phase Services Commissioning & Operations

Utilities Department Design Requirements tilitUtMaster Plan Knowledge

tiestilitast

tilitUtMa

Collection System Background terast

olleastMaCo

Growth Drivers ectollerow

olleCoGr

SLT Opposition Issues wthrowT O

rowGrSLT

Southwest Area Plan OppOouth

T OSLTSo

Siting Study hwouth

tingoutSoSit

Public Process g Sting

ublitingSitPu

Preliminary Design Development ic Publielim

ublPuPre

Negotiate NPDES Permit mielim

egoeliPreNe

WAKARUSA PS 10 and WWTP

Review of Updated Master Plan by Others otiaego

ridevie

egoNe

CorRe

An Integrated Team with Diverse Exper se

Seamless Project Delivery With Value-Based Decisions to Drive Costs Down

Our Team is Up to Speed

Innova ve Ideas and Cost Savings Throughout Our Experience

Benefi ts Our Team Provides the City of Lawrence

Our Team is Ready to Take the Next Steps

Most Lawrence Collec on System Experience

Fully Understands Lawrence’s Roadway Requirements

Has Designed, Permi ed, Started-up, and Learned Valuable Lessons for Nutrient Plants in Kansas

Has More Ins tu onal Knowledge about the Wakarusa Conveyance and Plant Project

Understands Lawrence’s Electrical & Control Requirements

Fully Understands the Permi ng Requirements of the City