integrated floor system - · pdf fileintegrated floor system improving the design and...

INTEGRATED FLOOR SYSTEMImproving the design and construction

management of control rooms

July 6th, 2017

Belgioioso, Italy

1.0 Our Company

2.0 Hilti Energy & Industry

3.0 Integrated System Business

4.0 The Integrated Floor System

3

THIS IS HILTI

Operations

in more than

120 countries

Founded in

1941in Liechtenstein

More than

24,000employees

Partner of

the professional

construction industry

Automation Instrumentation Summit 2017

WE PASSIONATELY CREATE ENTHUSIASTIC CUSTOMERSAND BUILD A BETTER FUTURE.

4Automation Instrumentation Summit 2017

5

PRODUCT AREAS

Anchor systems Electric tools

and accessories

Direct fastening

and screw fastening

Installation systems

Firestop systems

Diamond systems Measuring systems


Steel/metal

construction

Civil

engineering

Building

construction

Natural

resources

Diamond service

contractors

Electrical

installationPower

Interior

finishing

Industry

HVAC

Energy and Industry

6

OUR CUSTOMER SEGMENTS & TRADES


1.0 Our Company




ENERGY AND INDUSTRY: WE ARE WHERE YOU AREA GLOBAL TEAM WITH OVER 1,400 EMPLOYEES

8

North America

320

Over 1,000 of our team members have direct interaction with Energy and Industry customers

South America

100

Europe

450

Middle-East & Africa

180

Eastern-Europe & Russia

140

Asia

210


FOCUS SEGMENTS - ENERGY

9

Thermal & Ren Power Gen Nuclear & Decomm

Mining ShipbuildingOil & Gas OnshoreOil & Gas Offshore

T&D Projects Utilities, MRO


FOCUS SEGMENTS - INDUSTRY

10

Vehicle Machinery

Pharmaceutical ElevatorsTelecom & DataFacade

Food & Beverage Electronics


WE ARE PRESENT THROUGHOUT THE E&I VALUE CHAIN

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MRO – Maintenance, Repairs and Operation

• Design support

• Technical libraries

• Software

• Model integration

• Engineering advisory

Engineering Design

• Global logistics

• Customized purchasing solutions

• Range of solutions

Procurement

• Jobsite support


• Health & safety

• Trainings

Construction


• On-timejobsite support

• Health & safety

• Logistics

MRO & upgrades


• Engineering consulting

• Customized solutions

Decommissioning

New Build Projects Brownfield works


1.0 Our Company




PRODUCTS

SERVICES SOFTWARE

TAILOREDTOTAL

SOLUTION

VALUE PROPOSITION OF INTEGRATED SYSTEM BUSINESS GOES FAR BEYOND PRODUCT ONLY

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2D/3D drawings

Typical libraries

BIM and Plant Design

Technical calculations

Design support

Kitting, cutting, pre-assembly

Trainings & jobsite support

Modular system, Fastening solutions and more

Customer and project specific products to

complete the system solution

Testing for special application conditions


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WE CAN SUPPORT YOU ON A WIDE RANGE OF

APPLICATIONS


1.0 Our Company





THE TRADITIONAL ARRANGEMENT OF TECHNICAL ROOMS REQUIRES 3 SEPARATED KINDS OF SUPPORT

The floating floor

The electrical cable tray support The panel stand

• Narrow space for cables

• Time consuming

• Additional scaffolding

• Conflicts during the work

• Need a lot of coordination

• Modification is difficult

• Heavy lifting required

What happens?


HILTI INTEGRATED FLOOR SUPPORT IS AN INNOVATIVE AND COST EFFICIENT SOLUTION


ONE SUPPORT STRUCTURE SOLUTION FOR DIFFERENT KINDS OF EQUIPMENT, CABLE TRAYS AND FLOOR TILES

• Easier cable routing

• Fast installation

• No scaffolding

• 3 systems integrated

• Minimal coordination

• Easily adaptable

• Light components

The solution

3 different supports in 1 integrated systemComparison

Traditional vs. Hilti IFS

• Narrow space for cables

• Time consuming

• Additional scaffolding

• Conflicts during the work

• A lot of coordination

• Modification is difficult

• Heavy lifting required

THE RESULT: TIME SAVING AND LESS TOTAL COST


Hilti support system is able to

reduce more than half the

installation time, compared to

the traditional structures

Flexibility, less planning, lower

coordination effort and time

savings lead to considerable

overall cost saving

IMPROVE THE DESIGN PROCESS


Electrical &

Instrumentation

Engineering

Civil

Engineering

• The design of the cable routing is not

affected by the rigid grid of the pedestals

of the traditional false floor, but can be

easily managed with a larger span and

flexible layout

• The cabinets position and spare

management for future needs are

flexible and can be handled without the

use of panel frames in steelwork

• Utilize the minimum space to

accommodate the services and prevent

from interferences

• The modularity of the system enables

last-minute changes and fine

adjustment after installation

• Reduce the re-work and re-design

OPTIMIZE THE WORKFLOW


Project

Management

• The integration of the disciplines in one

single system

- minimizes the coordination needs

- optimizes the workflow

- mitigates conflicts and disruptions

• The minimization of interferences and

rework strongly simplifies the erection

and dramatically shrinks the installation

time, thus reducing the time pressure

• Design to cost through optimization

• Reduce the site work (with pre-assembly

and cut to length services)

• On-site support and supervision

EASY AND CUSTOMIZED DELIVERY


Procurement

Department

• Accurate MTO and cost forecast

• Stock availability without time delivery

pressure or prefabrication lead-time

• Global coverage

• Provide special logistic requirements

EASY FACILITY MANAGEMENT


Plant Owner

• Flexibility and removability to incorporate

later changes and future modifications

• Enable easier and safe maintenance

and renovation, since panels can be

added or moved directly on the floor

without the need of temporary scaffolding

The “challenges”

• Narrow spaces and congested cable

routes under the floor

• Portion of the room with sloping ground

and no pillars allowed

• Large air duct laying on the ground under

the floor

The “solution”

• Hilti Integrated Floor with MQ channels

(C profiles) for the typical structures

• Special frames with heavy Hilti girders

(MI system) in critical areas

Automation Instrumentation Summit 2017 24

CASE STUDY: INTEGRATED FLOOR IN AN INSTRUMENTBUILDING WITH SEVERAL LAYOUT CHALLENGES

Customer benefits

Flexible grid layout that overcomes the issues met by the customer in early design

Easily adaptable structure, despite the changes done during detail design

Easy installation for future cabinets

Full satisfaction also by the Plant Owner

Congested cable routes

CONGESTED CABLE ROUTES SOLVED WITH VARIABLEPILLARS LAYOUT

The solution

Pillars layout with

variable grid


Sloping ground, no pillars allowed

SLOPING GROUND SOLVED THROUGH SPECIAL STRUCTURES WITH HEAVY GIRDERS

Special structure with

Heavy Duty system MI The solution


Large air ducts

and side by side in

critical sections

Pillars layout with variable

grid and bridges with

Heavy Duty system MI

AIR DUCTS SECTIONS SOLVED WITH SPECIAL BRIDGES

The solution


TYPICAL LAYOUTS OF INTEGRATED FLOORS


Single layer of channels with frame distance given

by tiles size (e.g. 600mm). Typical grids:

• 600x800

• 600x1000

• 600x1200

Two layers of channels with frame distance variable,

the layout is totally free. Typical grids:

• 800x1000

• 1000x1000

• 800x1200

TYPICAL LAYOUTS OF INTEGRATED FLOORS


SPECIAL CASE: INDEPENDENT PANEL FRAMES


In some cases it’s required that the panels are installed on fully separated structures.

For those situations the floor integrates the cable trays only and the panel stands are fabricated through Hilti

modular system but with independent structures

SPECIAL CASE: INDEPENDENT PANEL FRAMES


Under design:

• Combined Oil Refinery Unit

(CORU) in Moscow refinery,

Russia

In construction:

• Punta Catalina coal-fired

power plant in Dominican

Republic


REFERENCES OF INTEGRATED FLOORS SYSTEM WITH MAIRE TECNIMONT GROUP

Completed:

• Refinery Off Gas (ROG) in

Antwerp petrochemical

district, Belgium


DESIGN THE SYSTEM IN BIM TO EXPLOIT THE ADVANTAGES OF THE SOLUTION

Delivering a

total solution

Created parametric

objects


IMPLEMENTED A CASE STUDY WITH TECNIMONT FOR THE INTEGRATION IN A 3D MODEL


• Additional info like cost and

installation time

Family Type Product Family Product Group Product Name Manufacturer Count InstallationOrder InstallationTime(min) N Anchor N Bolts

Rail_support floor skeme MQP-21-72 Installation System Rail Support MQP-21-72 Hilti 137 1 548 274 274

MQ_upright- skeme MQ-41 Installation System Installation Channel MQ-41 6m Hilti 137 2 685 0 0

Bracket MQK-41 skeme MQK-41/300 Installation System Bracket MQK-41/300 Hilti 716 3 1432 0 1432

MQW-4 skeme MQW-4 skeme Installation System 4-Hole Angle MQW-4 Hilti 308 3 616 0 616

MQ_cross - skeme MQ-41 Installation System Installation Channel MQ-41 6m Hilti 154 4 770 0 0

Generic MQ-join MQ-72 Installation System Installation Channel MQ-72 6m Hilti 43 4 215 0 0

MQV skeme MQV-3D skeme Installation System Channel Tie MQV-3/2D Hilti 137 4 548 0 548

MQV-12 skeme MQV-12 Installation System Channel System MQV-12 Hilti 26 5 52 0 104

Rail_support wall skeme MQP-21-72 Installation System Rail Support MQP-21-72 Hilti 34 6 136 68 68

1692 5002 342 3042

• Automatic creation of elevations,

plans and sections from the 3D model

• Automatic Bill of Quantities

A DESIGN RICH IN INFORMATION

• Clash detection


PROVIDES

• Cost trasparency

• Automatic update of

material take-off

• Forecast installation

time

• Integration in project

schedule

• Sequence planning

BIM NOT ONLY FOR DESIGNUSEFUL TOOL FOR PROPOSAL AND PLANNING

37

www.hilti.com


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