integrated motion on ethernet/ip: solution overview

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved.

PUBLIC INFORMATION

Integrated Motion on EtherNet/IP Solution Overview

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. 2

Agenda

Recently Released Products

Product Overview

Integrated Motion on EtherNet/IP™ Technology Review

Soon to be Released Products


Integrated Motion on EtherNet/IP

Logix Integrated Motion for EtherNet/IP drives

Kinetix® and PowerFlex ® drives

ControlLogix ® and CompactLogix controllers

System benefits

High performance drive control on EtherNet/IP

with all the features and capability of integrated

motion

Complete machine control on a single, flexible

EtherNet/IP network architecture

Deploy drives and any other EtherNet/IP device

on a common network

Maximum flexibility – topology, control platforms,

Servo & AC drives

Standard Ethernet solution allows use of COTS

components and helps ensure compatibility with

existing Ethernet installations

High performance motion I/O with CIP Sync

technology

EtherNet/IP Capabilities and Devices

PLUS Logix IA Motion Drive Control


Built on Open, Global Standards From ODVA

4


Complete Machine Control on EtherNet/IP


Topology Flexibility with EtherNet/IP


ArmorBlock I/O

PV+ EOI POINT I/O

PowerFlex 525

Stratix 5700

Kinetix 5500

Compact Logix L36ERM

Midrange System Topology Example


Large System Topology Example

8


Agenda


Product Overview

Integrated Motion on EtherNet/IP Technology Review



Integrated Motion Products

Studio 5000

™

®


Integrated Motion Products

Controllers ControlLogix - L6x, L7x, & GuardLogix® controllers

CompactLogix - L18ERM, L27ERM, L3xERM

Switches Unmanaged - Stratix 2000™

Managed - Stratix 8000™, Stratix 6000™, Stratix 5700™

Studio 5000 Software – Logix Designer Motion configuration, programming, commissioning,

diagnostics

Servo Drives Kinetix 6500 , Kinetix 350 & Kinetix 5500

AC Drives PowerFlex 755

Linear and Rotary Actuators

CIP Sync Motion I/O 1756 Scheduled output & Sequence of Events

SLIM ArmorBlock® Scheduled output & Sequence of

Events

CIP Motion Encoder

Copyright © 2011 Rockwell Automation, Inc. All rights reserved.

Kinetix 6500, Kinetix 350, Kinetix 5500

PowerFlex® 755 AC Drive

Logix Controllers


Studio 5000 Motion Support


Motion Configuration

PowerFlex 755 1, 2

Kinetix 6500 1

Conveyor = PowerFlex 755 Vhz

Feed 1 = PowerFlex 755 position

Feed 2 = Kinetix 6500 position

PowerFlex 755 1

configured for Vhz

PowerFlex 755 2

configured for Position

Kineitx 6500



Motion Programming

PowerFlex 755 1, 2

Kinetix 6500 1

Conveyor = PowerFlex 755 Vhz

Feed 1 = PowerFlex 755 position

Feed 2 = Kinetix 6500 position

PowerFlex 755 1

configured for Vhz

PowerFlex 755 2


Kineitx 6500


PCAM Profile for PowerFlex 755 1

Start PF 755 2 conveyor, ramp to speed

PCAM’s for Kinetix 6500 and PowerFlex 755 1

Copyright © 2014 Rockwell Automation, Inc. All Rights Reserved. Copyright © 2010 Rockwell Automation, Inc. All rights reserved. 15

• Motion instruction set • Broad range of functionality from single axis

drive control to complex coordinated drive control

• Supported in Ladder, ST, and SFC

• Examples: • MDS – Motion Drive Start

– Enable drive and ramp to speed

• MAPC – Motion Axis Position Cam

– Slave drive to master axis via defined profile

– Static and dynamic profile definition, graphical CAM editor, import for Motion Analyzer

– Many options including lock position, registration, phase correction, clutching

– CAM from 1 drive to 100‟s of drives

Instruction Based Programming

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Broad Range of Motion Functions

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17



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Broad Range of Motion Functions - MDSC

• Time based moves can be driven

by master position/velocity • MAJ, MAM, MCLM, MCCM, MATC

• Functionality includes... • Units per Master axis units programming

• speed, acceleration, jerk

• % Master axis units programming • speed, acceleration, jerk

• Time of move • speed, acceleration, jerk

• Master axis position lock

• Distance to go programmable events


Control discrete outputs based on CIP

Motion axis or Virtual axis position &

velocity

MAOC motion instruction with Logix

Designer graphical profile editor

Typical applications include…

Product eject

Label printers

Vision system product inspection

Discrete product operations

CIP Motion CIP Sync I/O Position Based Output Control (PLS)


PLS Output Definition

21

Logix Designer Graphical editor and programmatic runtime configuration

Actuator delay compensation


CIP Motion CIP Sync I/O Sequence of Events

Capture event position of CIP Motion or

Virtual axes

AOI for CIP Motion and virtual axes Source Axis

Input event type

Windowed registration option

Time stamp returned for cascading - one to many (global registration)

Typical applications include… Product length measurement

Product leading edge detection

Product location detection

Web marking pattern recognition


IAB - Tools

23


IAB - Tools

24


Agenda


Product Overview




Kinetix 5500 Servo Drive and VPL motor

26

The Kinetix 5500 and VP Low Inertia Motor are designed to connect and operate with the new family of CompactLogix controllers using Studio 5000 Software supporting Integrated Motion on EtherNet/IP.


Kinetix 5500 Servo Drive Benefits and Features

Single cable

Innovative Common AC/DC bus

Induction motor (V/Hz) support

50% smaller

Clamp design enforces 360°

bonding for noise immunity

Zero stacked drives

Supports 195 – 528 VAC input

24 VDC control power,

reduces overall power consumption

of the drive.


EtherNet/IP DLR support

18 bit resolution

Single-turn and multi-turn absolute 842EM-S

842EM-M

IP67 Packaging, M12 connectors

Solid and Hollow shaft options

CIP Motion Feedback Only axis support Use as master axis for…

Gear

PCAM

MDSC mode moves

MAOC

General logic

Provides a master axis solution when using the Kinetix 350 drive or Kinetix 5500 drive

Integrated Motion on EtherNet/IP Encoder


Distributed PLS and SOE

CIP Sync 1732E Slim ArmorBlock Digital Modules

1732E-IB8M8SOER

8 CIP Sync Sequence-of-Events input module

Inputs are time-stamped

2048 buffer memories per block

Max jitter of 25 microseconds

1732E-OB8M8SR

8 CIP Sync Scheduled Output sourcing module

Outputs are updated at a specific schedule time

High accuracy scheduling increments of 1 microseconds

Ability to fire multiple outputs at high speed interval of 100 microseconds

Support 16 schedules per coarse update period


Integrated Motion Architecture

Slim ArmorBlock

1732E-IB8M8SOER

EtherNet/IP

PanelView™ Plus

PowerFlex 755 Kinetix 5500

CompactLogix

5370 or

ControlLogix

POINT I/O

Slim ArmorBlock

1732E-OB8M8SR

High Speed

Position

Registration/event

detection

High Speed

Position Based

Output Control

High Speed

Position

Registration/event

detection

CompactLogix

5370 or

ControlLogix

Vision System

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Motion Application Example

Axis 1

Axis 2

Axis 3

PLS Output #1

Registration input #1 Camera

strobe when part is in field of vision

Detect Position of a part, web marking, e.t.c.

Eject part if defective

PLS Output #2

Line Master

Virtual or Physical

motion axis

Source for

registration and

PLS position


Agenda

Recently Release Products

Product Overview


Soon to be released Products


Drive Multiplexing

Benefit – reduce the number of ControlLogix controllers and

1756-ENxT modules

Benefit – increase 5370 CompactLogix drive control

capacity

Estimated and actual utilization metrics Information on important system performance metrics –

calculated and runtime actual Same metrics are available in Integrated Architecture Builder (IAB)

Manage/predict system performance during design,

programming, and commissioning

Rate Rate Rate

Selection

Estimated and

Actual Utilization

Possible

Not

possible

5370 CompactLogix and ControlLogix controllers with Integrated Motion

Not

possible

Possible


PowerFlex 520-Series The Next Generation of Compact Drives

PowerFlex 520-Series Next Generation Compact Drive

34

Available Now Available Now Available Q1 CY15

Connected

Components

Workbench software

Simple drive

applications (pumps,

fans, conveyors)

Globally competitive

cost point

Premier Integration to

Logix

EtherNet/IP solutions

including optional

dual-port EtherNet/IP

card

Embedded hard wired

Safe Torque Off

(SIL2/PLd)

Integrated Motion

compact drive

Embedded dual-port

Ethernet/IP

Integrated Safety

(SIL3/PLe)

Bulletin No: 25A Bulletin No: 25B Bulletin No: 25C

PowerFlex 520-Series

Connected Component Offering

Mid-Range Offering Integrated Motion

Offering


PowerFlex 527 AC Drive with Integrated Motion

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OEM Segments • Packaging

• Material Handling

• Manufacturing & Assembly

• Converting, Print & Web

Innovation

• Full Featured Compact

Drive

• Dual-Port EtherNet/IP

• Integrated Motion

• Integrated Safety

User Experience

• CIP Motion

• Operates Solely in

Logix Platform

• Synchronization

Industry

• Food & Beverage

• Consumer Products

• Pharmaceutical

• Auto & Tire

• Semiconductor


Drive Application

Kinetix 5500 PowerFlex 527

Focus Control Type Speed Torque, Speed Position, Torque, Speed Position, Torque, Speed

Motor Types Induction

Open & Closed Loop

Induction

Open & Closed Loop

sPM Open & Closed Loop

iPM Open & Closed Loop

Induction Open Loop

sPM Closed Loop

Induction Open Loop

sPM Closed Loop

Focus Architecture CIP Motion for

Single Axis Control

CIP Motion for

Single Axis Control

CIP Motion for

Multi Axis Count

CIP Motion for

High Axis Count

Focus Applications Medium Performance

Feeder Conveyors,

Pumps, Fans

High Performance

Web, ASRS, Roll Forming,

Overland Conveyors,

Chain Conveyors

Highest Performance

Packaging, Printing,

Winder, Filler, Carton

Forming

Highest Performance

Packaging, Printing,

Winder, Filler, Carton

Forming

Safety Hardwired STO, CIP

Safety

Hardwired STO & Safe

Speed (Future CIP Safety)

Hardwired STO, CIP

Safety

Hardwired STO, CIP

Safety


36


PowerFlex 527 Common Integrated Motion Experience

37


Common Configuration, Commissioning, and Programming


PowerFlex & Kinetix Applications Smart Belt Application: Sample

38

Kinetix 5500

Kinetix 5500

Kinetix 5500

PowerFlex 527

PowerFlex 527 controls induction motor on

in-feed conveyor

Kinetix 5500 controls conveyors for precise movement to evenly

space packages

CIP Motion and CIP Sync provide common

instruction set and coordinated motion for all

drives in system

CompactLogix Controller


Kinetix 5500 Enhancements

Network Safety

Torque Proving

Data Logging


Kinetix 5500 Integrated Safety

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Perform SIL3 Ple Safe Torque Off

Dual EtherNet connection for both

Safety and Motion data.

Controller based safety monitoring

Complete integration in Logix Designer.

Increased flexibility and modularity of

system design and safety zoning.

Unlimited number of set points and

adjustable at runtime with detailed

diagnostics.

Reduction in wiring of safety circuit

Ease of Use CIP Motion Data and Safety Data

Controller Based

safety monitoring

PLe Safe Torque Off

Controller based safety monitoring for flexibility in machine design


Logix Studio 5000 Integrated Safety Configuration

41

Safety Task Routine

Programmatically unlatch the Safe

Torque-Off bit.

Unlimited number of set points.

Set points are adjustable at

runtime.

Detailed diagnostics to specify

exactly what initiated the safe

torque off request.

Safety system validation through

code reuse

Benefits

Complete integration with Logix Designer for safety configuration


Kinetix 5500 Safety Comparison Drive Based vs. Integrated

42

Drive Based Integrated Safety

Configuration Specific to each device Unified in controller

Set Points Limited, fixed Unlimited, adjustable at runtime

Wiring to Drive Often intensive wiring Reduced or eliminated

Diagnostics Limited Detailed

Integration Very little controller integration Seamlessly part of controller

Maintenance Manual operation for

replacement Automatic device configuration

Application Space Only for specific problems Easily customized for anything

Code Validation Must be repeated every time Simplified through code re-use

Increasing customer value by integrating safety into the architecture


Integrated Safety Drives Future Extensions

EN61800-5-2 safety functions (phased release)

Stop functions

STO

SS1, SS2, SOS, SBC

Limit functions

SLS, SSM, SDI

Programmable safety -> “Safety task”


Integrated Safety Drive Instructions

Drive Safety AOI Library – 61800-5-2 safety functions

Safety task execution using “safe feedback” data (centralized)

Pass processed parameters to drive for local execution (decentralized)

Library of safety Add-On Instructions (SAOI‟s)

44


PowerFlex 527 Common Integrated Safety Experience

45


The Integrated Safety Interface is Identical


Large System Topology Example


Kinetix 5500 Servo Drive Catalog Structure

47

(Future capability)


Data Logging

48

Feature Capabilities

Log up to 4 channels of data.

Log any axis real time attribute.

40,000 data points per channel.

Acquire data up to 125uS per sample.

Configure with message instruction.

Data Logging Benefits

Set limits and take action on changing data values.

Increase machine uptime

Develop predictive maintenance schedules

Data logging for predictive management and machine maintenance.


Torque Prove Function

49

Torque Proving • Automated routine function develops and verifies torque before releasing the brake. • Drive performs this torque prove test to prove current is flowing in each of the motor

phases before releasing the brake.

Brake is Released

CIP Axis state:

2=stopped

CIP Axis state:

3=testing

CIP Axis state:

4=Running

Current command

during test

Capability to confirm drive has control of load before releasing the brake.


IAB Motion Performance Calculator

50

Use the IAB motion performance calculator to verify application performance

New in V9.5.x.x …..Drive Multiplexing

New

V9.5.x.x

5

0

Select up to 3 CUR

per

controller/project


Additional Sessions – Integrated Motion on EtherNet/IP

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Integrated Motion On EtherNet/IP: Basics

Hands On Lab Learn how to configure, program, and commission a CompactLogix 5370 controller with integrated motion on

EtherNet/IP using the Kinetix 5500 servo drives.

Integrated Motion On EtherNet/IP:

Advanced Topics Lab

Even the most experienced motion control engineers occasionally struggle with complex applications. This lab

will cover advanced topics such as finding an optimal tradeoff between response and stability when tuning,

CAM instructions, drive multiplexing and more. Come along and learn practical solutions to getting that

machine really flying!

Integrated Motion On EtherNet/IP:

Maximizing Network Performance

This session is focused at helping designers of EtherNet/IP based motion systems to understand the

fundamental principles behind the core technology (CIP Motion) and its relationship to time. Discover how the

use of time in the architecture allows for determinism and provides a platform for high performance control.

Gain insight into infrastructure selection, network arrangement and how devices with „CIP Sync‟ technology can

also be applied to a high performance, deterministic control solution.

Sizing and Selecting Kinetix and PowerFlex

Systems with Motion Analyzer Come and try out our new, next generation, Motion Analyzer software. With new, easy to use, collaborative

features, sizing and selecting Kinetix and PowerFlex drives and motors has never been easier.

Integrated Motion Instructions for

PowerFlex Drives on EtherNet/IP

Learn how to configure a PowerFlex 755 using the Studio 5000 integrated motion instruction sets. See how this

seamless integration can speed your configuration and machine programming using one software tool to

configure the drives and apply the instructions to your machine axes. In this lab, you will configure, program,

commission and run PowerFlex 755 AC drives on EtherNet/IP using Studio 5000 software and a Logix

Programmable Automation Controller.


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integrated motion on ethernet/ip: solution overview

Technology

rockwell automation

motion programming powerflex

motion configuration

position powerflex

motion instruction

motion analyzer

motion support

mds motion drive