integrated paper system and operational...
TRANSCRIPT
Integrated Paper System and Operational Efficiencies Tony Smurfit, Group COO
Alain Baudant, CEO, European Paper Division
SK Paper | Key Takeaways
► SKG’s integrated model sustains higher quality earnings
► The ‘Virtual Mill’ system drives efficiencies across the Group
► Well invested asset base combines the best from Smurfit & Kappa with balanced capital expenditure
► SKG’s strong position in Kraftliner offers a distinct competitive advantage
► Continued cost take-out and high-yield investments will underpin further profitability gains
Wrexen
Hoya Viersen
Townsend Hook
Mengibar
Saillat
Alfa
Rethel
Morava Zülpich
Ania
Roermond SSK
Navarra
Nervion
Nettingsdorf
Pitea
Cellulose du Pin
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
Paper Sales toCorrugated
Corrugated NeedsSupplied by Paper
Division
Recycled Kraftliner
64% 60%
Two divisions | An integrated partnership
► A strategically designed system
► Benefitting from two profit margins
► Full system integration
Backwards integrated into OCC* / wood
Forward integrated into Corrugated
SKG’s Integration
83% 83%
* OCC – Old Corrugated Containers
Integrated partnership delivering mutual benefits
► For the Corrugated Division
► Guaranteed supply in any environment
► Consistent quality to highest certification standards
► Vendor Managed Inventory
► For the Paper Division
► Optimised production through cherry picking of profitable own grades
► Run the entire mill system at full capacity through the cycle
► Reduce the exposure of Kraft to overseas markets through swaps in Europe
► For SKG
► Lowest cost | Highest performance | Supporting highest possible price
► Creating a platform for consistent and superior returns
Integrated partnership sustaining higher quality earnings
5%
7%
9%
11%
13%
15%
17%
19%
21%
SKG SCA Packaging** Mondi Packaging
DS Smith UPM Stora Packaging
Source: Smurfit Kappa Note - Mondi to Dec’13 | UPM to Mar’13 | DS Smith to Apr’13 | SKG and Stora Enso to Jun’13 **SCA Packaging was acquired by DS Smith in 2012
EBITDA Margin
Source: Smurfit Kappa
Average year-on-year volatility 2007-2012
0%
10%
20%
30%
40%
50%
60%
70%
EBITDA volatility
Paper Only Corrugated Only SKG integrated model
One ‘Virtual Mill’ | A look into the RPE* powerhouse
Hoya PM2
•90-180gsm
•RF1, T3, TKL
Morava PM2
•100-200gsm
•RF1, RFHP3, T2, T3
Roermond PM1
•120-150gsm
•RFHP3, T2, T3, TKL
Roermond PM2
•80-120gsm
•CB, CG
Roermond PM3
•100-220gsm
•RF1, RFHP2, T2, T3, TKL
Viersen PM1
•90-150gsm
•RF1, RFHP3, T3
Wrexen PM3
•120-170gsm
•CG, RF1, RFHP3, T3, TWTC1
Zülpich PM4
•90-105gsm
•RF1
Zülpich PM6
•100-150gsm
•RF1, RFHP3, T2, T3
Constraints
Product
•Grade
•Grammage
•Width
Machine
•Availability
•Capacity
Mill
•Variable cost
•Transport cost
Variables
Replenish direct orders
and VMI
Customer forecast
Maximise contribution
margin
OMP carousel
Allocate order to machine
Capacity planning
*RPE – Operational cluster of mills in Germany, Benelux and Czech Republic
‘Virtual Mill’ benefits | The RPE example
► Reduction in duplication of function through fully digital order processing
► Product standardization leading to reduced stocks & optimised asset utilization
► Reduced warehousing and distribution costs
► Annual savings: € 11 million within our RPE system of mills alone
Source: Smurfit Kappa
Efficient capacity management
► Containerboard Mills restructuring
Recycled Mills 23 down to 13
Consistent output maintained
Reduced headcount | 7,760 to 5,258
Fixed costs down
► Strategic mill development
Systematic modernisation of mill system
Focus on balanced Capex to Depreciation
Positioned to match market requirements in lightweight and white paper
Best in class efficient mill system across Europe leading the market
Recycled Production Volumes 2006 - 2012
Virgin mills cluster | A unique competitive advantage
► Market leader in consolidated market
► Significant barriers to new capacity
Regulatory consents
Access to wood basins
Significant investment required
► Good fundamentals
Europe structurally short market
Global trade flows supportive
► Consistent, high profitability
Solid Fundamentals in Kraftliner
0
100
200
300
400
500
600
Thousand short tons
Brown kraft cons. White kraft cons. US imports
Virgin mills cluster | A unique competitive advantage
► Nervion (Sack Kraft) and Navarra (MG), among the top producers
► Worldwide markets
► Excellent profitability based on sound fundamentals
Lean, effective organizations
Investment prioritising energy and productivity
Potential continued development
Navarra
Nervion
Driving operational efficiences through expertise
► 2006 – 2013 | Synergies and Cost take-out of € 205m
► Benchmarking to leverage performance
► Systematic use of IT and management tools
► Outstanding technical expertise
Benchmarking Operations throughout Europe
Positive momentum | More to come
► 2006 – 2012 | The Division has fundamentally improved its offering
► Despite significant progress there is still more to come
Targeted and efficiency led programme of investments to 2015
• 2013 Hoya mill re-build | 2015 Townsend Hook refurbishment | 2015 Roermond re-build
• Full ability to respond to the demands of the corrugated division
• Implementation of innovative IT and automation solutions to further enhance the benefits of ‘Virtual Mill’
Enduring focus on reducing costs throughout the supply chain
Supportive fundamentals
SK Paper | Key Takeaways
Wrexen
Hoya Viersen
Townsend Hook
Mengibar
Saillat
Alfa
Rethel
Morava Zülpich
Ania
Roermond SSK
Navarra
Nervion
Nettingsdorf
Pitea
Cellulose du Pin
► SKG’s integrated model sustains higher quality earnings
► The Virtual Mill system drives efficiencies across the Group
► Well invested asset base combines the best from Smurfit & Kappa with balanced capital expenditure
► SKG’s strong position in Kraftliner offers a distinct competitive advantage
► Continued cost take-out and high-yield investments will underpin further profitability gains