integrated plastics recycling plant
DESCRIPTION
Integrated Plastics Recycling Plant . Plastics Recycling. How the Recycling Occurs. 1 . The recyclables are collected and sorted according to their recycling code. Various types of plastic are then processed in suitable ways. . How the Recycling Occurs. - PowerPoint PPT PresentationTRANSCRIPT
Integrated Plastics Recycling Plant
Plastics Recycling
How the Recycling Occurs• 1. The recyclables are collected and sorted
according to their recycling code. Various types of plastic are then processed in suitable ways.
How the Recycling Occurs• 2. Generally, the plastic is sliced into flakes and
the flakes go through a washing process.
• 3. The clean plastic flakes are melted together, extruded through small holes, and chopped into pellets.
• 4. The bags of recycled pellets are taken to factories where they are melted and made into new products.
How the Recycling Occurs
PET and PVC Recycling Facility
Capacity • Estimated input capacity: 500 kg/h
waste plastics
• Estimated output capacity : ca. 400 kg/h flakes
PET (PETE) Plastics Include:
•Soft drinks bottles•Beer bottles•Water bottles•Ketchup bottles•Other
PVC Plastics Include
•Detergent bottles•Shampoo bottles•Cooking oil bottles,•Others
Feedstock• The recyclable bottles fed into the
facility need to have been pre-sorted and baled.
End Result – PET Flakes
Facility components:• 1. PVC bottles detection module • 2. Belt conveyor for PVC bottles• 3. Belt conveyor for PET bottles• 4. Loading conveyor • 5. Mill M 500/800• 6. Loading screw conveyor 250/6000• 7. Laundry• 8. Unloading screw conveyor Ø 200/3000• 9. Screw conveyor TM 300/6000 water washing• 10. Wash bath 1500/6000 INOX• 11. Unloading screw conveyor Ø 250/4000• 12. Horizontal Centrifuge• 13. Transport screw conveyor Ø 200/4000• 14. Switchboard for each machine
Technical Specifications:• Output capacity: ca. 400 kg/h of plastic
pellets• Staff required - 2 people• Installed capacity – ca. 250 kW• Consumption of water – ca. 3 m3/h• Required production area – 12 x 40m /500m2/
HDPE and PP Recycling Facility
Capacity
• Maximum input capacity: 600 kg/h waste plastics
• Maximum output capacity: 500 kg/h pellets
HDPE Plastics Include:
•Milk jugs•Juice bottles•Detergent bottles•Shampoo bottles•Motor oil bottles•Toys•Other
PP Plastics Include:•Yogurt cups•Medicine bottles•Straws •Closures•Piping •Other
Feedstock • The recyclable plastics fed into the facility
need to have been pre-sorted and baled.
End Result: Plastic Pellets
Plant components • 1. Belt conveyor• 2. Mill M800/800• 3. Worm conveyor SHT400/4000 transport / single-conveyor
washer/• 4. Flotation Bath for 1000/6000• 5. Centrifuge TSH 800/2000• 6. Dryer• 7. Extruder• 8. Filter• 9. Granulating head• 10. Centrifuge• 11. Piping• 12. Command switchboard
Technical Specifications
• Output capacity: ca. 500 kg /h of plastic pellets
• Staff required - 2 people• Installed capacity – ca. 500 kW• Consumption of water – ca. 3 m3/h• Required production area – 12 x 30m /ca.
400m2/
LDPE Recycling Facility
Capacity• Estimated input capacity: up to 600 kg/h waste plastic bags
• Estimated output capacity : 500 kg/h pellets
LDPE Plastics Include:•Carrier bags •Bin liners•Others
Feedstock• The recyclable bags fed into the facility
need to have been pre-sorted and baled.
End Result – LPDE pellets
Plant Components1. Belt conveyor2. Mill3. Laundry4. Flotation bath5. Screw press6. Centrifuge7. Cyclone8. Loading conveyor9. Extruder10. Melt filter 11. Granulating head12. Centrifuge13. Big-bag filling cyclone14. Switchboard
Process Flow Chart
Technical Specifications• Output capacity: ca. 500 kg /h of plastic pellets • Staff required - 2 people• Installed capacity – 568 kW• Consumption of water – ca. 3 m3/h• Required production area – 12 x 60m /ca.
720m2/