integrated system diagnostics...step 7 / wincc with integrated diagnostics & process diagnostics...
TRANSCRIPT
Integrated System Diagnostics Extended to user configured alarms with ProDiag
2017 Educational Webinar Series – Webinar #2
usa.siemens.com/digital-factory Unrestricted © Siemens Industry, Inc. 2017
Unrestricted © Siemens Industry, Inc. 2016
Again, the Integrated Automation – More than just a PLC Networks, IO, Drives, HMI, Safety, Motion, Switches, Power Supplies, & Control Products
*Supports 3rd Party via GSD Import
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Energy Management
Diagnostics
Safety integrated
One for all
… to solve even more automation tasks
Security integrated
HMI Controller Distributed
I/O
Motion
Control Drives IPC
PROFINET
Totally Integrated Automation Portal
Common data management
WinCC STEP 7 SCOUT Startdrive One common database
Consistent and unified
operator concept
Common, central
services
3/3/2017 Integrated engineering with TIA Portal Page 3
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Basis of demonstration - standard components
Totally Integrated Automation Portal
• Version 14.0 • Startdrive
• STEP7 Professional
• STEP7 Safety Advanced
• WINCC Comfort/Advanced
• Extended Optional Feature • ProDiag (Not applied for this demo)
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Ensuring Uptime with Integrated systems diagnostics
3/3/2017 DF FA AS E&C-PRM 1 Page 6
Consistent diagnostics
Simple configuring without programming
Display
TIA Portal HMI
Webserver
Diagnosis can be run in PLC-STOP as well
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Live Demo : PLC & HMI with the Integrated System Diagnostics
XX.XX.2016 Author / Department Page 6
Within our TIA Portal V14
• Add new devices
• PLC - S71500
• HMI - TP700
• Configure HMI
• Alarm view
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Live Demo : extended to include Remote IO with diagnostic viewer
XX.XX.2016 Author / Department Page 7
Within our TIA Portal V14
• Add remote IO device
• Configure useful naming
• Extend HMI to show the
diagnostic viewer
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Live Demo : Add in drive to view integrated system diagnostics
XX.XX.2016 Author / Department Page 8
Within our TIA Portal V14
• Add in drive device
• Demonstrate drive
diagnostics
• Demostarte the use of the
WebServer and webbrowser
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Summary & Overview
Integrated System Diagnostics
Configuring instead of programming
• Integrated, consistent system diagnostics
• Automatic update of the diagnostics information in the case
of new hardware components
• System diagnostics information possible during CPU-STOP
• Automatic update in the diagnostics viewer for Comfort
panels and SCADA systems and in the CPU display
Uniform display concept
• Uniform plain text information in the display, TIA Portal,
HMI, web server, even for drive messages
Efficient error analysis thanks to uniform display concept
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SIMATIC S7-1500
User Alarms
User alarms
• 1 alarm block (Program_Alarm) for all application cases
• Reduction of block variety / complexity (ALARM_S, ALARM_8,
... )
• Program_Alarm: Up to 10 associated values (also STRINGS)
• Alarm numbers need not be adjusted manually when a program
is copied to a another PLC or project
• Alarm configuration directly in the program
Identical display of all user alarms
in TIA Portal, on the HMI, on the S7-1500 web server and on the S7-1500 display
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To stay competitive, manufacturers have to improve their processes
Reduce
time-to-
market
Increase
flexibility
Increase
efficiency
Improve
quality
• Quality processes
with feedback
• Traceability and integrated
genealogy
Integration of diagnostics
– no programming
View and access across
multiple platforms
Ensure Reliable
Consistent Diagnostics Optimized production
• Shorter innovation cycles
• More complex products
• Larger data volumes
• Individualized mass
production
• Volatile markets
• High productivity
• Energy and resource
efficiency as decisive
competitive factors
• Integrated / Generated
Diagnostics
J
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Automation Engineering needs to meet the requirements
To deliver a maximum value for the PLM process
Transparent operation
Increase your Productivity • Open and secure communication
• Integrated Diagnostic management
• for less downtime, extended now with
Process Diagnostics toolsets
Integrated engineering
Reduce your Time-to-market • One for all! One tool for all Automation
• Generating code instead of programming
Digital workflow
Work open, virtual and connected • Open system: Reduce your redundant work
Service Production
Engineering
Production planning
Product design
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Transparent operation with TIA Portal
Increase your productivity!
Diagnostics
management Increased availability of
machines and
production plants
Information
management Transparent
production
for optimized
processes
Energy
management Energy
transparency for
energy savings
according to
ISO 50001
Open
communication Merging of
automation and
the IT world
Data
management Consistent data
throughout the
entire production
Unrestricted © Siemens Industry, Inc. 2016
Transparent operation with TIA Portal
Diagnostics management
Diagnostics
management Increased
availability of
machines and
production plants … reduce
production
outages
Efficient diagnostics of process malfunctions
… through integrated Trace
USP
Immediately detect errors in the automation system
… through integrated system diagnostics across all system
components
USP
NEW
or
… standardized machine and plant diagnostics ProDiag
Efficient diagnostics of process malfunctions
… with the standardized
machine and plant diagnostics SIMATIC ProDiag
USP NEW
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Machine and plant diagnostics with SIMATIC ProDiag
… analysis of errors in the manufacturing process
Fast identification of errors … display of the faulty operands directly
in the message with symbol and
commentary
Fixing errors quickly … through clear information about fault
location, fault cause and information
about troubleshooting
"Service without PG" … overview representations and detail
diagnostics directly on the HMI device
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Machine and plant diagnostics with SIMATIC ProDiag
… realized rapidly and simply
"Integrated" … automatic code generation and
visualization of supervisions
"Feedback-free" … define supervisions independently
of the user program
Always "up-to-date" … automatic synchronization of the
HMI devices – also after changes
in the user program
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"Operands" … supervision of signal
states of static
operands such
as pressure or
temperature
"Interlocking" … has an action
been executed and has
enable been given?
"Action" … for example, has a product left
the initial position after the
start command?
"Response" … for example, has a product reached
the end position within the
specified period?
"Position" … is an initial or end position
retained consistently?
Machine and plant diagnostics with SIMATIC ProDiag
… efficient types of supervisions
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Function
block
Data
block
PLC
Tag Table
Machine and plant diagnostics with SIMATIC ProDiag
… full integration into TIA Portal
"independent" ... of language editors / program code
"comprehensive" … also for safety and
know-protected blocks
"consistent" ... Integration in cross-reference
functions with permanent data
consistency
NEW
DB FB
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Machine and plant diagnostics with SIMATIC ProDiag
… project-specific specification of the most important settings
"efficient" … one-off specification of the
alarm structure
"intelligent" … alarm texts are derived automatically
from the texts existing in the project
"international" … complete foreign-language handling of the TIA Portal is available
NEW
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Machine and plant diagnostics with SIMATIC ProDiag
… automatic update of the operating stations
"interruption-free" ... HMI devices do not have to exit the
runtime mode in case of changes
"time-saving" … much easier maintenance work
"seamless" … system guarantees data consistency
Auto
update
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Live Demo : PLC configured with ProDiag Supervisions
XX.XX.2016 Author / Department Page 21
Within our TIA Portal V14
• Add supervisions
• PLC Tags
• FB Instance interface tags
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Live Demo : HMI configured with ProDiag Controls objects
XX.XX.2016 Author / Department Page 22
Within our TIA Portal V14
• Configure HMI
• ProDiag viewer
• PLC Code viewer
• Alarm and Diag viewer
Unrestricted © Siemens Industry, Inc. 2016
Live Demo : PLC Proxy used with HMI
XX.XX.2016 Author / Department Page 23
Within our TIA Portal V14
• Save PLC as a PROXY
• Allows access to database
• Configure HMI
• Connected to the PROXY
• ProDiag viewer
• PLC Code viewer
• Alarm and Diag viewer
Unrestricted © Siemens Industry, Inc. 2016
PLC Wiring TIA Portal TIA
1995 1973 1979 1958
Hard
wa
re
So
ftw
are
SIMATIC G SIMATIC S3 SIMATIC S5
Protecting the investments of automation – this isn't something new
2009 2012
SIMATIC S7-300/400
SIMATIC S7-1x00
SIMATIC Manager
Step 7 / WINCC with
Integrated Diagnostics &
Process Diagnostics
TIA Portal V14
Step 7 WIN CC
Start Drive
Safety Integrated
Security Integrated
+ Integrated Diagnostics
+ ProDiag Optional Add on
and - so much more
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Extending configurability of comments
Freely editable comments for arrays and UDTs
UDT and array comments can be changed instance-
specifically
Inheritance of defined comments by default
Multilingual support
S7-1500 S7-1200 S7-300/400/WinAC
Customer benefits
1. Display on the application
2. Use for message text
3. Further benefits
Individual use of the
same UDTs
Unambiguous description
of array elements
Function
03.03.2017 DF FA AS E&C-PRM Page 25
New
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Coming soon…
ProDiag: Criteria analysis in the HMI PLC Code Viewer for S7-Graph
Why?
Original
problem
Switchover of the view to the original
state when an error has occurred.
Function
Focusing on the erroneous operands
Customer benefits
03.03.2017 DF FA AS E&C-PRM Page 26
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SAME Information but on the S7-1500 Display – Live Demo
3/3/2017 TIA Portal V14 Page 27
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John DeTellem
TIA Portal
US DF FA MK PLC
5300 Triangle Parkway
Norcross 30092
Thank you
3/3/2017
usa.siemens.com/tia-portal
Page 28 TIA Portal V14