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TRANSCRIPT
Intelligent Drivesystems, Worldwide Services
B2000 Operating and Installation Instructions for Explosion Protected Gear Units and Geared Motors
GB
Contents
www.nord.com B2000 – GB -3-
1 Notes...................................................................................................................... 4 1.1 General information ............................................................................................... 4 1.2 Safety and information symbols............................................................................. 4 1.3 Correct use ............................................................................................................ 4 1.4 Safety information.................................................................................................. 5 1.5 Disposal ................................................................................................................. 5
2 Description of gear units ........................................................................................ 6 2.1 Type designations and gear unit types.................................................................. 6
3 Storage, preparation, installation ......................................................................... 11 3.1 Storing the gear unit ............................................................................................ 11 3.2 Long-term storage................................................................................................ 11 3.3 Inspecting the drive unit....................................................................................... 12 3.4 Checking the rating plate data ............................................................................. 12 3.5 Checking the configuration .................................................................................. 14 3.6 Preparing for installation ...................................................................................... 14 3.7 Installing the gear unit.......................................................................................... 15 3.8 Fitting hubs on the gear shafts ............................................................................ 16 3.9 Fitting push-on gear units .................................................................................... 18 3.10 Fitting shrink discs ............................................................................................... 20 3.11 Fitting the covers.................................................................................................. 21 3.12 Fitting a standard motor....................................................................................... 22 3.13 Subsequent paintwork ......................................................................................... 23 3.14 Temperature sticker............................................................................................. 24 3.15 Fitting the cooling coil to the cooling system ....................................................... 24
4 Commissioning .................................................................................................... 25 4.1 Check the oil level................................................................................................ 25 4.2 Activating the Automatic Lubricant Dispenser ..................................................... 26 4.3 Temperature measurement ................................................................................. 27 4.4 Operation with lubricant cooling........................................................................... 28 4.5 Checking the gear unit ......................................................................................... 29 4.6 Checklist .............................................................................................................. 29 4.7 Operation of the gear unit in explosive areas ...................................................... 30
5 Service and maintenance .................................................................................... 31 5.1 Service and Maintenance Intervals...................................................................... 31 5.2 Service and Maintenance Work........................................................................... 31
6 Appendix .............................................................................................................. 37 6.1 Versions and maintenance .................................................................................. 37 6.2 Lubricants ............................................................................................................ 50 6.3 Torque values ...................................................................................................... 51 6.4 Troubleshooting ................................................................................................... 51 6.5 Declaration of Conformity .................................................................................... 52 6.6 Adresses .............................................................................................................. 54
1. Notes
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1 Notes
1.1 General information
Read the Operating Manual carefully prior to performing any work on or putting the gear unit into operation. Strict compliance with the instructions in this Operating Manual is essential. This Operating Manual and all associated special documentation must be kept in the immediate vicinity of the gear unit. If geared motors are used, compliance with the Motor Operating Manual is also necessary.
If additional components are attached to or installed in the gear unit (e.g. motor, cooling system, pressure sensor etc.), or components (e.g. cooling system) are supplied with the order, the operating instructions for these components must be observed.
If you do not understand the contents of this Operating Manual or additional operating instructions, please consult Getriebebau NORD!
1.2 Safety and information symbols
Please always observe the following safety and information symbols!
Danger!
Risk of fatalities and injury
Attention!
Machine may be damaged
Note!
Useful information
Danger!
Important information about explosion protection
1.3 Correct use
These gear units generate a rotational movement and are intended for use in commercial systems. They fulfil the explosion protection requirements of Directive 94/9EU (ATEX100a) for the category stated on the rating plate. No mixture from categories IID and IIG may be present during operation. The ATEX approval is void in case of a hybrid mixture.
Strict compliance with the technical data on the rating plate is essential. The documentation must be observed. Appropriate safety measures must be taken for applications where failure of a gear unit or geared motor may result in injury.
1. Notes
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1.4 Safety information
All work including transportation, storage, installation, electrical connection, commissioning, servicing, maintenance and repair must be performed only by qualified specialist personnel. It is recommended that repairs to NORD Products are carried out by the NORD Service department.
Installation and maintenance work must only be performed when gear units are at a standstill. The drive must be isolated and secured to prevent accidental start-up.
Observe all safety information, including that provided in the individual sections of this Operating Manual. All national and other regulations on safety and accident prevention must also be observed.
Serious physical and property damage may result from inappropriate installation, non-designated use, incorrect operation, non-compliance with safety information, unauthorised removal of housing components or safety covers and structural modifications to the gear unit.
1.5 Disposal
Observe the current local regulations. In particular, lubricants must be collected and disposed of correctly.
Gear unit components: Material:
Toothed wheels, shafts, rolling bearings, parallel keys, locking rings, …
Steel
Gear unit housing, housing components, … Grey cast iron
Light alloy gear unit housing, light alloy gear unit housing components, …
Aluminium
Worm gears, bushes, ... Bronze
Radial seals, sealing caps, rubber components,… Elastomers with steel
Coupling components Plastic with steel
Flat seals Asbestos-free sealing material
Gear oil Additive mineral oil
Synthetic gear oil (Rating plate labelling: CLP PG) Polyglycol-based lubricants
Cooling spiral, embedding material of the cooling spiral, screw fittings
Copper, epoxy, yellow brass
Danger!
No explosive atmosphere may be present during any work e.g. transportation, storage, electrical connection, maintenance or repair.
Danger!
The ringbolts which are screwed to the gear unit must be used for transport. No additional load may be attached to the gear unit during transport. If geared motors have an additional eyebolt attached to the motor, this must also be used. Avoid pulling the eyebolts at an angle. Transportation aids and lifting gear must have an adequate load-bearing capacity.
2. Description of gear units
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2 Description of gear units
2.1 Type designations and gear unit types
Helical gear units
Type designations:
SK 11E, SK 21E, ..... SK 51E (single-stage) SK 02, SK 12, ........ SK 52, SK 62N (2-stage) SK 03, SK 13, SK 23, SK 33N, SK 43, SK 53 (3-stage)
Versions / Options
- Foot-mounted version
F Output flange B5
XZ Base and output flange B14
XF Base and output flange B5
VL Reinforced bearings
AL Reinforced axial bearings
IEC Standard IEC motor attachment
NEMA Standard NEMA motor attachment
W With free drive shaft
VI Viton radial seals
OA Oil expansion vessel
SO1 Synthetic oil ISO VG 220
Helical gear units
Type designations:
SK 62, SK 72, SK 82, SK 92, SK 102 (2-stage) SK 63, SK 73, SK 83, SK 93, SK 103 (3-stage)
Versions / Options
- Foot-mounted version
F Output flange B5
XZ Base and output flange B14
XF Base and output flange B5
VL Reinforced bearings
IEC Standard IEC motor attachment
NEMA Standard NEMA motor attachment
W With free drive shaft
VI Viton radial seals
OA Oil expansion vessel
SO1 Synthetic oil ISO VG 220
2. Description of gear units
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NORDBLOC helical gear units
Type designations:
SK 320, SK 172, SK 272, ..... SK 972 (2-stage) SK 273, SK 373, ..... SK 973 (3-stage)
SK 072.1, SK 172.1 (2-stage)
SK 372.1, …. SK 672.1 (2-stage)
SK 373.1, …. SK 673.1 (3-stage)
SK 772.1, SK 872.1, SK 972.1 (2-stage)
SK 773.1, SK 873.1, SK 973.1 (3-stage)
Versions / Options
- Foot-mounted version
F Output flange B5
XZ Base and output flange B14
XF Base and output flange B5
VL Reinforced radial bearings
AL Reinforced axial bearings
IEC Standard IEC motor attachment
NEMA Standard NEMA motor attachment
W With free drive shaft
VI Viton radial seals
OA Oil expansion vessel
SO1 Synthetic oil ISO VG 220
Standard helical gear units
Type designations: SK 0, SK 01, SK 20, SK 25, SK 30, SK 33 (2-stage) SK 000, SK 010, SK 200, SK 250, SK 300, SK 330 (3-stage)
Versions / Options
- Foot-mounted version
Z Output flange B14
XZ Base and output flange B14
XF Base and output flange B5
F Output flange B5
5 Reinforced output shaft
V Reinforced drive
AL Reinforced axial bearings
IEC Standard IEC motor attachment
NEMA Standard NEMA motor attachment
W With free drive shaft
VI Viton radial seals
SO1 Synthetic oil ISO VG 220
2. Description of gear units
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Parallel shaft gear units
Type designations: SK 0182NB, SK 0282NB, SK 1282, ..... SK 9282, SK 10282, SK 11282 (2-stage) SK 1382NB, SK 2382, ….. SK 9382, SK 10382, SK 11382, SK 12382 (3-stage)
Versions / Options
A Hollow shaft version
V Solid shaft version
Z Output flange B14
F Output flange B5
X Foot mounting
S Shrink disc
VS Reinforced shrink disc
EA Hollow shaft with internal spline
G Rubber buffer
VG Reinforced rubber buffer
B Fixing element
H Covering cap as contact guard
H66 Covering cap IP66
VL Reinforced bearings
VLII Agitator design
VLIII Drywell agitator design
IEC Standard IEC motor attachment
NEMA Standard NEMA motor attachment
W With free drive shaft
VI Viton radial seals
OA Oil expansion vessel
SO1 Synthetic oil ISO VG 220
CC Casing cover with cooling spiral
OT Oil level tank
2. Description of gear units
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Bevel gear units
Type designations: SK 92072, SK 92172, SK 92372, SK 92672, SK 92772 (2-stage) SK 9012.1, SK 9016.1, SK 9022.1, SK 9032.1, SK 9042.1, SK 9052.1, SK 9062.1, SK 9072.1, SK 9082.1, SK 9086.1, SK 9092.1, SK 9096.1 (3-stage) SK 9013.1, SK 9017.1, SK 9023.1, SK 9033.1, SK 9043.1, SK 9053.1 (4-stage)
Versions / Options
- Foot mounting with solid shaft
A Hollow shaft version
V Solid shaft version
L Solid shaft both sides
Z Output flange B14
F Output flange B5
X Foot mounting
D Torque support
K Torque console
S Shrink disc
VS Reinforced shrink disc
EA Hollow shaft with internal spline
R Back stop
B Fixing element
H Covering cap as contact guard
H66 Covering cap IP66
VL Reinforced bearings
VLII Agitator design
VLIII Drywell agitator design
IEC Standard IEC motor attachment
NEMA Standard NEMA motor attachment
W With free drive shaft
VI Viton radial seals
OA Oil expansion vessel
SO1 Synthetic oil ISO VG 220
CC Casing cover with cooling spiral
Contrate worm gear unit
Type designations: SK 02040, SK 02050, SK 12063, SK 12080, SK 32100, SK 42125(2-stage) SK 13050, SK 13063, SK 13080, SK 33100, SK 43125 (3-stage)
Versions / Options
- Foot mounting with solid shaft
A Hollow shaft version
V Solid shaft version
L Solid shaft both sides
X Foot mounting
Z Output flange B14
F Output flange B5
D Torque support
S Shrink disc
B Fixing element
H Covering cap as contact guard
H66 Covering cap IP66
VL Reinforced bearings
IEC Standard IEC motor attachment
NEMA Standard NEMA motor attachment
W With free drive shaft
VI Viton radial seals
OA Oil expansion vessel
2. Description of gear units
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MINIBLOC worm gear units
Type designations: SK1 S32, SK1 S40, SK 1S50, SK 1S63, SK 1SU... , SK 1SM31, SK 1SM40, SK 1SM50, SK 1SM63 (1-stage) SK 2S32NB, SK 2S40NB, SK 2S50NB, SK 2S63NB, SK 2SU…, SK 2SM40, SK 2SM50, SK 2SM63 (2-stage)
Versions / Options
- Foot mounting with solid shaft
A Hollow shaft version
V Solid shaft version
L Solid shaft both sides
Z Output flange B14
F Output flange B5
D Torque support
X Foot mounting
B Fixing element
IEC Standard IEC motor attachment
NEMA Standard NEMA motor attachment
W With free drive shaft
VI Viton radial seals
UNIVERSAL worm gear units
Type designations: SK 1SI31, SK 1SI40, SK 1SI50, SK 1SI63, SK 1SI75, SK 1SIS31,…, SK 1SIS75, SK 1SD31, SK 1SD40,SK 1SD50, SK 1SD63, SK 1SIS-D31,…, SK 1SIS-D63 (1-stage) SK 2SD40, SK 2SD50, SK 2SD63, SK 1SI…/31, SK 1SI…/H10, SK 2SIS-D40,…, SK 2SIS-D63 (2-stage)
Versions / Options
V Solid shaft or plug-in shaft
A Hollow shaft version
L Solid shaft both sides
X Feet on three sides
Z Output flange B14
F Output flange B5
D Torque support
H Covering cap
H10 Modular contrate pre-stage
/31 Worm pre-stage
/40 Worm pre-stage
IEC Standard IEC motor attachment
NEMA Standard NEMA motor attachment
W With free drive shaft
VI Viton radial seals
Double gear units consist of two single gear units. They are to be treated as per the instructions in this Manual, i.e. as two individual gear units.
Type designation of double gear units: e.g. SK 73/22 (consisting of single gears SK 73 and SK 22)
3. Storage, preparation, installation
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3 Storage, preparation, installation
3.1 Storing the gear unit
The following must be observed for storage:
• Store in the fitting position (see Section 3.4 and 3.5) and secure gear units against falling
• Lightly grease bare metal housing surfaces and shafts
• Store in dry rooms
• Temperature must not fluctuate beyond the range of –5 oC to +50 oC
• Relative humidity less than 60%
• No direct exposure to sunlight or UV light
• No aggressive, corrosive substances (contaminated air, ozone, gases, solvents, acids, alkalis, salts, radioactivity etc.) in the immediate vicinity
• No vibration or oscillation
3.2 Long-term storage
Note!
For storage or standstill periods in excess of 9 months, Getriebebau NORD recommends the long-term storage option. With the long-term storage option and the use of the measures listed below, storage for up to 2 years is possible. As the actual influences on the unit greatly depend on the local conditions, these times should only be regarded as guide values.
Conditions of the gear unit and storage area for long-term storage prior to commissioning:
• Store in the fitting position (see Section 3.4 and 3.5) and secure gear units against falling
• Transportation damage to the external paint must be repaired. Check that a suitable rust inhibitor is applied to the flange bearing surfaces. If necessary apply a suitable rust inhibitor to the surfaces.
• Gear units with the long-term storage option are completely filled with lubricant or have VCI corrosion protection agents added to the gear oil. (See label on gear unit)
• The sealing band in the vent plug must not be removed during storage. The gear unit must remain sealed tight.
• Store in a dry place.
• In tropical regions, the drive unit must be protected against damage by insects
• Temperature must not fluctuate beyond the range of –5 oC to +40 oC
• Relative humidity less than 60%
• No direct exposure to sunlight or UV light
• No aggressive, corrosive substances (contaminated air, ozone, gases, solvents, acids, alkalis, salts, radioactivity etc.) in the immediate vicinity
• No vibration or oscillation
Measures during storage or standstill periods
• If the relative humidity is <50% the gear unit can be stored for up to 3 years.
3. Storage, preparation, installation
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Measures before commissioning
• If the storage or standstill period exceeds 2 years or the temperature during short-term storage greatly deviates from the standard range, the lubricant in the gear unit must be replaced before commissioning (See Section 5.2).
• If the gear unit is completely filled, the oil level must be reduced before commissioning (See Section 3.5 and 6.1).
3.3 Inspecting the drive unit
Danger!
The drive unit must be inspected and may only be installed if:
• No damage, e.g. due to storage or transport is apparent. In particular the shaft sealing rings, the sealing caps and the covers must be inspected for damage.
• No leakage or no oil loss is visible.
• No corrosion or other indications of incorrect or damp storage is apparent.
• The packaging material has been completely removed.
3.4 Checking the rating plate data
The rating plate must be firmly attached to the gear unit and must not be subjected to permanent soiling. Please contact the NORD service department if the rating plate is illegible or damaged.
Figure 3-1: Rating plate (example)
3. Storage, preparation, installation
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Explanation of the Rating Plate
Abbreviation Unit Designation See
Typ - NORD gear unit type
No. - Serial number
iges - Overall gear unit ratio
n2 min-1 Rated speed of gear unit drive shaft*
n1 min-1 Rated speed of the gear unit drive shaft or the drive motor*
IM - Configuration (installation orientation) Section 6.1
M2 Nm Max. permissible gear unit drive shaft torque
P1 kW Max. permissible drive power or motor power
Bj - Year of manufacture
FR2 kN Max. permissible transverse force on the gear unit driven shaft Section 3.8
FR1 kN Max. permissible transverse force on the gear unit drive shaft for option W
Section 3.8
Tu °C Permissible ambient temperature range
FA2 kN Max. permissible axial force on the gear unit driven shaft Section 3.8
FA1 kN Max. permissible axial force on the gear unit drive shaft for option W Section 3.8
MI h Interval between general overhauls of the gear unit in operating hours or details of the non-dimensional maintenance class CM
Section 5.2Section 5.2
xR2 mm Max. dimension for the point of application of the transverse force FR2 Section 3.8
Oil - Gear unit oil type (standard designation) Section 6.2
Last line
- Labelling as per ATEX (DIN EN 13463-1):
1. Group (always II, not for mines) 2. Category (2G, 3G for gas or 2D, 3D for dust) 3. Ignition protection type if fitted (c) 4. Explosion group if applicable (IIC, IIB) 5. Temperature class (T1-T3 or T4 for gas) or max. surface
temperature e.g. 125°C for dust) 6. Temperature measurement on commissioning (X)
Section 4.3
S - Number of the special documentation, consisting of serial no. / year
*The maximum permissible speeds are 10% above the rated speed, if the maximum permissible drive power P1 is not exceeded.
If the fields FR1, FR2, FA1 und FA2 are empty, the forces are zero. If the field xR2 is empty, the point of application of force FR2 is central on the drive shaft journal (See Figure 3-4).
It should be noted that with geared motors, the electric motor has its own rating plate with a separate ATEX labelling. The motor labelling must also comply with data for the planning of the plant or the machine. The lowest explosion protection of the gear unit and the motor
Danger!
It must be checked and ensured that the gear unit type, all technical data and the ATEX labelling conform to the planning of the plant or the machine.
3. Storage, preparation, installation
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labelling applies for the geared motor unit. If the electric motor is driven with a frequency inverter, the motor requires ATEX approval for inverter operation.
3.5 Checking the configuration
3.6 Preparing for installation
In applications where an incorrect rotational direction may result in damage or potential risk, the correct rotational direction of the drive shaft is to be established by test running the drive when uncoupled and guaranteeing such for subsequent operation.
Ensure that no aggressive or corrosive substances are present in the area surrounding the installation site or are subsequently expected during operation, which attack metal, lubricants or elastomers. In case of doubt, please contact Getriebebau NORD and take the recommended action.
Oil expansion tanks (Option OA) must be fitted in accordance with the attached works standard WN 0-530 04. For M10x1 screw fixings, the attached works standard WN 0-521 35 must also be observed.
The pressure vent must be activated prior to commissioning. To activate, remove the transport securing devices.
Double gear units consist of two single units and are equipped with 2 oil chambers and 2 pressure vents. Position of the vent plug: see Section 6.1.
Danger!
The gear unit may only be operated in the stated configuration. The permissible configuration is stated on the rating plate (IM ….). If an X is present in the field IM, the special documentation, whose number is in field S, must be observed. Section 6.1, or the special documentation, shows the configuration of the individual types of gear units. It must be checked and ensured that the configuration as stated on the rating plate complies with the installation orientation and that the installation orientation does not change during operation.
The UNIVERSAL Type SK1Sl… worm gear units do not depend on the configuration.
Danger!
Care must be taken that drive elements attached to the gear unit, such as clutches, pulleys etc. and drive motors are also ATEX-compliant.
Danger!
Gears with integrated return stops are marked with arrows on the driven/driving sides. The arrows point in the rotation direction of the gear unit. It must be ensured, when connecting the motor and during motor control, that the gear unit can only operate in the rotation direction, e.g. by means of a rotary field test. Switching of the motor into the blocked direction of rotation, i.e. the wrong direction of rotation may cause damage to the gear unit.
3. Storage, preparation, installation
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Figure 3-2: Activation of the pressure vent
3.7 Installing the gear unit
The base and/or flange to which the gear unit is fitted should be vibration-free, torsionally rigid and flat (flatness error <0.2 mm). All contamination to the bolting surfaces of gear unit and base and/or flange must be thoroughly removed.
The gear unit housing must always be earthed. With geared motors, earthing via the motor connection must be ensured.
The gear unit must be installed in the correct configuration (See Section 3.5 and 6.1). All gear unit feet and/or all flange bolts on each side must be used. Bolts must have a minimum quality of 10.9. The bolts must be tightened to the correct torques (refer to Section 6.3 for torque values). Tension-free bolting must be ensured, particularly for gear units with a foot and flange.
The oil inspection screws, oil drain screws and the vent valves must be accessible.
To ensure that the gearbox does not get too warm and to avoid injury to persons, observe the following during installation:
Danger!
The eyebolts screwed into the gear units must be used during installation. During installation, no additional weights may be attached to the gear unit. If geared motors have an additional eyebolt attached to the motor, this must also be used. Avoid pulling the eyebolts at an angle.
Danger!
No explosive atmosphere must be present when installing the gear unit.
Danger!
The surfaces of gear units or geared motors may become hot during or shortly after operation. Attention: danger of burns! Protection against accidental contact may need to be installed.
3. Storage, preparation, installation
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• Enable the free flow of air to all sides of the gear unit.
• Ensure adequate space around the gear unit.
• With geared motors, the cooling air of the motor fan must be able to flow unobstructed onto the gear unit.
• Do not enclose or encase the gear unit/geared motor.
• Do not subject the gear unit to highly energetic radiation.
• Do not direct warm exhaust air from other units onto the gear unit/geared motor.
• The base or flange to which the gear unit is attached must not input any heat into the gear unit during operation.
• Do not pile up dust in the area of the gear unit
3.8 Fitting hubs on the gear shafts
Figure 3-3: Example of a simple pulling device
Danger!
• The cooling air supplied to the gear unit/geared motor must be within the permissible temperature range stated on the rating plate.
• In case of direct sunlight falling onto the gear unit, the cooling air supplied to the gear unit/geared motor must be at least 10°C below the highest permissible temperature of the ambient temperature range Tu, which is stated on the rating plate.
Danger!
Drive and driven elements, e.g. coupling and chain-wheel hubs must be mounted onto the drive and driven shaft of the gear unit using suitable pullers that will not apply damaging axial forces onto the gear unit. In particular, do not hit the hubs with a hammer.
Note!
Use the end thread of the shafts for pulling. Fitting can be aided by coating the hub with lubricant or heating it up to approx. 100oC beforehand.
3. Storage, preparation, installation
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Drive and driven elements may only subject the drive units to the maximum radial forces FR1 and FR and axial forces FA1 and FA as specified on the rating plate (See Section 3.4). Observe the correct tension, particularly on belts and chains. Additional loads due to unbalanced hubs are not permitted.
Free drive shaft (Option W) Driven shaft
Figure 3-4: Permissible application of force to drive and driven shafts
Danger!
Drive and driven elements, such as belt drives, chain drives and couplings must be fitted with contact protection.
Danger!
Care must be taken that drive and driven elements attached to the gear unit must also be ATEX-compliant.
Danger!
The radial force must be applied to the gear unit as closely as possible. For drive shafts with free shaft ends – Option W – the maximum permissible transverse force FR1 applies for the application of the transverse force to the centre of the free shaft journal. For driven shafts, the application of the transverse force FR2 must not exceed the dimension xR2 . If the transverse force FR2 for the driven shaft is stated on the rating plate, but no dimension xR2 is stated, the application of the force is assumed to be to the centre of the shaft journal.
3. Storage, preparation, installation
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3.9 Fitting push-on gear units
Assembly and subsequent dismantling is aided by applying an anti-corrosive lubricant to the shaft before fitting.
Figure 3-5: Applying lubricant to the shaft and the hub
For shaft mounted gear units with option H66 and fastening element (Option B) the pressed-in closing cap must be pushed out before fitting the gear unit. The pressed-in closing cap may be destroyed during dismantling. As standard a second closing cap is supplied as a loose spare part. After fitting the gear unit, fit the new / new condition closing cap as described in Section 3.11.
Figure 3-6: Removing the factory-fitted closing cap
Attention!
The push-on gear unit must be fitted onto the shaft using a suitable puller, which will not exert damaging axial forces on the gear unit. In particular, do not hit the gear unit with a hammer.
Note!
The gear unit can be fitted to shafts with and without a shoulder using the fastening element (Option B). Tighten the bolt of the fastening element to the correct torque. (See Chapter 6.3 for torque values.) For gear units with option H66, the factory-fitted closing cap must be removed before fitting.
3. Storage, preparation, installation
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Figure 3-7: Gear unit mounted to shaft with a shoulder using the fastening element
Figure 3-8: Gear unit mounted to shaft without a shoulder using the fastening element
A gear unit can be dismantled from a shaft with shoulder using the following device, for example.
Figure 3-9: Dismantling using dismantling device
When mounting push-on gears with torque supports, the support must not be distorted. Tension-free mounting is aided by the rubber buffer (Option G and/or VG).
Figure 3-10: Mounting the rubber buffer (Option G and/or VG) on parallel shaft gear units
3. Storage, preparation, installation
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Figure 3-11: Attaching the torque support on bevel gear and worm gear units
Tighten the bolts on the rubber buffer and the torque support to the correct torque (see Section 6.3 for torque values) and secure to prevent loosening (e.g. Loctite 242, Loxeal 54-03).
3.10 Fitting shrink discs
Figure 3-12: Hollow shaft with shrink disc
Assembly sequence:
1. Remove any transport securing devices.
2. Loosen but do not remove tightening bolt and tighten gently by hand until there is no play between the flanges and the inner ring.
Shrink disc type, Mat. No.
and torque details for tensioning screws Tensioning flanges Solid shaft of machine
Shaft and hollow shaft bore
GREASE FREE!
Tensioning screws DIN 931 (933) -10.9
Hollow shaft of gear unit
The shrink discs are supplied by the manufacturer ready for fitting. They must not be dismantled prior to fitting.
Double half-slotted inner ring
Attention!
Do not tighten the tensioning screws if the shaft is not inserted!
Always support torque support on both sides!
3. Storage, preparation, installation
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3. Slide the shrink disc onto the hollow shaft until the outer clamping flange is flush with the hollow shaft. The shrink disc is easier to slide on if the bore of the inner ring is lightly greased.
4. Prior to mounting, grease the solid shaft only in the area which will later come into contact with the bronze bush in the hollow shaft of the gear unit. Do not grease the bronze bush, in order to prevent grease penetrating the area around the shrink connection.
5. The hollow shaft of the gear unit must be completely de-greased and c o m p l e t e l y f r e e o f g r e a s e .
6. In the area of the shrink connection the solid shaft of the machine must be degreased and c o m p l e t e l y f r e e o f g r e a s e .
7. Insert the solid shaft of the machine into the hollow shaft so as to completely fill the area around the shrink connection.
8. Position the clamping flange by gently tightening the bolts.
9. Tighten the bolts successively in a clockwise direction by several turns – not crosswise – with approx. ¼ rotation per turn. Tighten the bolts with a torque wrench to the torque indicated on the shrink disc.
10. When the tensioning bolts have been tightened, there must be an even gap between the clamping flanges. If this is not the case, the gear unit must be dismantled and the shrink disc connection checked for correct fit.
11. The hollow shaft of the gear unit and the solid shaft of the machine should be marked with a line (felt-tip pen) in order to detect any slippage under load.
Dismantling sequence:
1. Loosen the bolts successively in a clockwise direction by several turns with approx. ¼ rotation per turn. Do not remove the bolts from their thread.
2. Loosen the clamping flanges from the cone of the inner ring.
3. Remove the gear unit from the solid shaft of the machine.
If a shrink disk has been in use for a long period or is dirty, it must be dismantled, cleaned and the conical surfaces coated with Molykote G Rapid Plus or a similar lubricant before it is refitted. The treads and head surfaces of the screws must be treated with grease without Molykote. In case of damage or corrosion, damaged components must be replaced.
3.11 Fitting the covers
Danger!
Risk of injury from incorrect mounting and dismantling.
Danger!
Shrink disks require protection against contact. Covers (Option H) serve as contact protection. These must always be used if contact protection is not provided by other methods.
3. Storage, preparation, installation
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All fixing screws must be used and coated prior to use with a securing lubricant e.g. Loctite 242, Loxeal 54-03 and tightened to the correct torque. (See Section 6.3 for torque values) For covers with option H66, press in the new / new condition closing cap by tapping it lightly with a hammer.
Figure 3-13: Fitting the covers, Option SH, Option H, and Option H66
3.12 Fitting a standard motor
The maximum permitted motor weights indicated in the table below must not be exceeded:
Maximum permitted motor weights
IEC motor size 63 71 80 90 100 112 132 160 180 200 225 250 280 315
NEMA Motor size 56C 143T 145T 182T 184T 210T 250T 280T 324T 326T 365T
Max. motor weight [kg] 25 30 40 50 60 80 100 200 250 350 500 700 1000 1500
Assembly procedure to attach a standard motor to the IEC adapter (Option IEC)/NEMA adapter
1. Clean motor shaft and flange surfaces of motor and adapter and check for damage. Mounting dimensions and tolerances of the motor must conform to DIN EN 50347/NEMA MG1 Part 4.
2. Push the coupling sleeve onto the motor shaft so that the motor parallel key engages into the groove in the sleeve on tightening.
3. Tighten the coupling sleeve on the motor shaft in accordance with the motor manufacturer’s instructions until it touches the collar. With motor sizes 160, 180 and 225, any spacer bushes must be positioned between the coupling sleeve and the collar. With standard helical gear units, dimension B between the coupling sleeve and the collar must be observed (see Figure 3-14). Certain NEMA adapters require the adjustment of the coupling in accordance with the specifications indicated on the adhesive plate.
Danger!
Covers must be inspected for transportation damage e.g. dents and warping before they are fitted. Damaged covers must not be used, as they may cause rubbing.
Danger!
Only standard motors with an adequate ATEX Zone category according to the rating plate may be used. In addition, for ATEX category 2D gear units (see the ATEX labelling on the last line of the gear unit rating plate), the motor must have at least protection class IP6x.
3. Storage, preparation, installation
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4. Secure the coupling half with the threaded pin. The threaded pin must be coated prior to use with a securing lubricant e.g. Loctite 242, Loxeal 54-03 and tightened to the correct torque. (See Chapter 6.3 for torque values)
5. The flange surfaces of motor and adapter must be completely coated with surface sealant e.g. Loctite 574 or Loxeal 58-14 prior to mounting the motor, so that the flange seals after mounting. (only necessary for category 2D gear units – see ATEX labelling on the last line of the gear unit rating plate) Sealing of the flange surfaces is also recommended for installation outdoors or in damp environments.
6. Mount the motor to the adapter. Do not forget to fit the gear rim or the sleeve. (See Figure 3-14)
7. Tighten the adapter bolts to the correct torque. (See Chapter 6.3 for torque values)
Figure 3-14: Fitting the coupling onto the motor shaft - various types of coupling
I Gear coupling (BoWex®), one-part
II Gear coupling (BoWex®), two-part
III Gear coupling (BoWex®), two-part with spacer bush
IV Claw coupling (ROTEX®), two-part
V Claw coupling (ROTEX®), two-part, observe dimension B:
Standard helical gear unit: SK0, SK01, SK20, SK25, SK30, SK33 (2-stage) SK010, SK200, SK250, SK300, SK330 (3-stage)
IEC size 63 IEC size 71
Dimension B (Figure 3-12 V) B = 4.5mm B = 11.5 mm
VI Claw coupling (ROTEX®), two-part with spacer bush
3.13 Subsequent paintwork
With subsequent painting of the gear unit, the radial seals, rubber elements, vent valves, hoses and motor coupling components must not come into contact with paints, lacquers and solvents.
3. Storage, preparation, installation
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3.14 Temperature sticker
The temperature class or the maximum surface temperature can be seen from the ATEX labelling in the last line of the rating plate.
Examples: II 2G c IIC T4 X or II 3D 125°C X
The temperature sticker must be affixed next to the oil level screw (See Section 6.1) towards the motor. For gear units with an oil level vessel, the temperature sticker must be affixed in the same position as for gear units without an oil level vessel. For gear units which are lubricated for life, without oil maintenance, the temperature sticker should be affixed next to the rating plate.
Figure 3-15: Position of the temperature sticker
3.15 Fitting the cooling coil to the cooling system
The cooling coil is recessed into the housing cover (See Item 2, Figure 3-16). Cutting ring screw threads (see Item 1, Figs. 3-16) are located at the casing cover for the connection of a pipe with an external diameter of 10 mm according to DIN 2353. Remove the drain plug from the screw neck prior to assembly to avoid any contamination of the cooling system. The screw necks should be connected with the coolant circuit, which must be provided by the operator. The flow direction of the coolant is irrelevant.
Make sure not to twist the screw necks during or after assembly as the cooling coil may be damaged (see Item 3, Figure 3-16). You must ensure that no external forces act on the cooling coil.
Figure 3-16: Cooling cover
Danger!
With temperature class T4 gear units with a maximum surface temperature of less than 135°C the supplied self-adhesive temperature sticker (printed with value 121°C) must be affixed to the gear unit housing. (Part No.:283 9050).
1
2
3
4. Commissioning
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4 Commissioning
4.1 Check the oil level
The installation must comply with the configuration on the rating plate. Section 6.1 describes the versions and the corresponding oil level screws. With double gear units, the oil level must be checked on both units. The pressure vent must be at the position marked in Section 6.1.
The oil level does not need to be checked on gear units without oil level screw (see Section 6.1).
Gear unit types that are not supplied full of oil must be filled before the oil level is checked. (See Section 5.2)
Checking the oil level:
1. The oil level must only be checked when the gear unit is at a standstill and has cooled down. The gear unit must be secured to prevent accidental switch-on.
2. Gear units with oil level screw:
• Standard configuration V1 and V5 helical gear units have an angled pipe for checking the oil level. This must point vertically upwards as shown in Figure 4-1 C. Before checking the oil level, the pressure vent must be unscrewed. (See Figure 3-2, right)
• The oil level screw corresponding to the version must be screwed out. (See Section 6.1)
• The oil level in the gear unit should be checked with the supplied dipstick (Part No.: 283 0050) as shown in Figure 4-1 A, C. To do this, the part of the dipstick which is submerged in the oil must be held vertically.
• The maximum oil level is the lower edge of the oil level hole.
• The minimum oil level is approx. 4 mm below the lower edge of the oil level hole. The dipstick then just dips into the oil.
• If the oil level is not correct, it must be adjusted by draining off oil or topping up with the type of oil stated on the rating plate.
• If the screw lock coating in the thread of the oil drain screw or oil level screw is damaged, a new oil level screw must be used or the thread cleaned and coated with securing adhesive, e.g. Loctite 242, Loxeal 54-03 prior to insertion.
• The sealing ring must be replaced if damaged.
• Fit the oil level screw together with the sealing ring and tighten to the correct torque. (See Section 6.3 for torque values)
• If the pressure vent has been unscrewed, reinsert it together with the sealing ring and tighten to the correct torque. (See Section 6.3 for torque values)
3. Gear units with an oil level vessel:
• The oil level must be checked in the oil level vessel with the aid of the dipstick plug (thread G1 1/4). The oil level must be between the upper and lower marking when the dipstick is fully screwed in (see Figure 4-1 B). These gearboxes may only be operated in the configuration stated in Section 6.1.
4. Gear units with oil inspection glass:
The oil inspection glass provides the possibility of checking whether oil is circulated by the moving parts in the gear unit housing during operation.
Danger!
Before commissioning, the oil level must be checked with the supplied dipstick.
4. Commissioning
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Check the oil level as described under 2. The oil level must be checked by means of its position in the oil inspection glass.
5. Final check: Previously loosened screws must be correctly tightened.
Figure 4-1: Check the oil level with a dipstick
4.2 Activating the Automatic Lubricant Dispenser
Activating the Automatic Lubricant Dispenser:
1. Loosen and remove cylinder bolts M8x16 (1)
2. Lift off cartridge case cover (2)
3. Insert activation screw (3) into the lubricant dispenser (5) until the lug (4) breaks off at the defined fracture point
4. The flange surfaces of the cartridge case cover (2) must be completely coated with surface sealant e.g. Loctite 574 or Loxeal 58-14 prior to assembly, so that the cover seals after it has been fitted. (Only necessary for Category 2D gear units – see ATEX labelling, last line of the rating plate)
5. Refit cartridge case cover (2) and fasten using cylinder bolt (1). (See Chapter 6.3 for torque values)
6. Mark activation date on the adhesive plate (6) indicating month/year
Danger!
Some gear unit types with standard motor (Option IEC/NEMA) have an automatic lubricant dispenser for the rolling bearings. This dispenser must be activated prior to commissioning. The cartridge case cover has a red information sign for the activation of the lubricant dispenser.
Attention! Screw in the activation screw until the lug breaks off before commissioning the gear unit.
Dispensing time: 12 Months
Month Activation date Year
1 2 3 4 5 6 7 8 9 10 11 12 06 07 08 09 10
A B C
4. Commissioning
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Figure 4-2: Activating the automatic lubricant dispenser with standard motor mounting
4.3 Temperature measurement
The details of the ATEX temperature class or the maximum surface temperature are based on normal installation conditions (See Section 3.6). Even small changes to the installation conditions can have a significant effect on the temperature of the gear unit.
For the measurement, a normal temperature measuring device is required, with a measurement range from 0°C to 130°C and a precision of at least ± 4°C and which enables the measurement of the surface temperature and the temperature of the air. Temperature measurement procedure:
1. Allow the gear unit to run at maximum speed under maximum load for approx. 4 hours.
2. After it has warmed up, measure the temperature of the surface of the gear unit housing Tgm immediately next to the temperature label (See Section 3.14).
3. Measure the temperature of the air Tum in the immediate vicinity of the gear unit.
• The measured air temperature Tum is within the permissible range stated on the rating plate.
• The measured temperature of the surface of the gear unit housing Tgm is below 121°C and the temperature sticker has not turned black. (See Figure 4-3)
• The measured temperature of the surface of the gear unit housing plus the difference between the highest permissible air temperature Tu stated on the rating plate and the measured air temperature must be at least 15°C lower than the maximum permissible surface temperature, i.e.:
ATEX labelling: II 2G c T4 / II 3G T4: Tgm + Tu – Tum < 135°C – 15°C
ATEX labelling: II 2D c Tmax / II 3D Tmax: Tgm + Tu – Tum < Tmax – 15°C
Tgm: measured temperature of the surface of the gear unit housing in °C Tum: measured air temperature in °C Tmax: maximum surface temperature according to gear unit rating plate (ATEX labelling) in °C Tu: upper value of the permissible ambient temperature range according to the rating plate in °C
Danger!
On commissioning, a surface temperature measurement of the gear unit must be made under maximum load.
(This does not apply to gear units which are labelled as temperature class T1 – T3 or a maximum surface temperature of 200°C in the last line of the rating plate.)
Danger!
The gear unit must be shut down and Getriebebau NORD must be consulted if any of the following criteria do not apply:
4. Commissioning
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Centre dot is white: Centre is black: OK Temperature was too high
Figure 4-3: Temperature sticker
4.4 Operation with lubricant cooling
The drive may only be commissioned after the cooling spiral has been connected to the cooling circuit, and the cooling circuit has been put into operation.
The coolant must have a similar thermal capacity as water (specific thermal capacity at 20°C c=4.18 kJ/kgK). Industrial water without any air bubbles or sediments is recommended as a coolant. The water hardness must be between 1° dH and 15° dH, and the pH value must be between pH 7.4 and pH 9.5. No aggressive liquids should be added to the coolant!
The coolant pressure must not exceed 8 bar. The required quantity of coolant is 10 litres/minute, and the coolant inlet temperature should not exceed 40°C; we recommend 10°C.
We also recommend fitting a pressure reducer at the coolant inlet to avoid any damage due to excessive pressure.
If there is a danger of frost the operator should add a suitable anti-freeze solution to the cooling water.
Danger!
The temperature of the cooling water and the cooling water flow rate must be supervised and ensured by the operator.
The ATEX approval is void if these instructions are not observed!
4. Commissioning
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4.5 Checking the gear unit
During a test run under full load, the gear unit should be checked for:
• Unusual noises, such as grinding, knocking or rubbing noises
• Unusual vibrations, oscillations and movements
• Production of steam or smoke
After the test run, the gear unit should be checked for:
• Leaks
• Slippage of the shrink disks. For this, the cover should be removed and a check carried out whether the marking described in Section 3.10 shows a relative movement of the hollow shaft of the gear unit and the machine shaft. Then the cover should be fitted as described in Section 3.11.
4.6 Checklist
Checklist
Object of the check Checked on: Information – see Section
Is any transportation damage or damage apparent? Section 3.3
Does the labelling on the rating plate conform to the specifications? Section 3.4
Does the configuration on the rating plate conform to the actual installation? Section 0
Is the pressure vent screwed in? Section 3.6
Do all drive and driven elements have ATEX approval? Section �
Are the external gear shaft forces within permitted limits (chain tension)? Section �
Are contact guards fitted to rotating components? Section 0
Does the motor also have a relevant ATEX approval? Section 3.12
Is the temperature sticker affixed? Section 3.14
Has the correct oil level for the configuration been checked? Section 4.1
Is the automatic lubricant dispenser activated? Section 4.2
Has the temperature measurement been carried out? Section 4.3
Has the centre of the temperature sticker turned black? Section 4.3
Is the cooling cover connected to the cooling circuit? Section 3.15/4.4
Has the gear unit been checked with a test run? Section 4.5
Has the shrink disk connection been checked for slippage? Section 4.5
Danger!
The drive must be shut down and Getriebebau Nord consulted if any irregularities are observed during the checks described above.
4. Commissioning
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4.7 Operation of the gear unit in explosive areas
Danger!
When operating the gear unit, the instructions in this operating manual must be complied with.
The prescribed inspection and servicing intervals must be complied with.
It must be ensured that the power ratings stated on the rating plate are not exceeded. If, e.g. for variable speed drive units, there are several operating points, the maximum permissible drive power P1 or the maximum permissible torque on the driven shaft M2 or the maximum permissible speed must not be exceeded at any operating point. Overload of the gear unit must be ruled out.
If the gear unit is equipped with a cooling coil, it may only be put into operation if the cooling coil has been connected to the cooling circuit and the cooling circuit is in operation. The temperature of the cooling fluid and the cooling fluid flow rate must be monitored and ensured by the operator.
Gear units with an integrated back stop on the drive shaft may only be operated at more than the minimum speed of the gear unit drive shaft, n1min= 900 min-1 .
During operation, no electrostatic charging mechanisms (e.g. friction on the housing surface) may act on the surface of the gear unit.
During operation, if any of the irregularities described in Section 4.5 are detected, or the temperature sticker has turned black, the gear unit must be shut down and Getriebebau NORD must be consulted.
5. Service and maintenance
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5 Service and maintenance
5.1 Service and Maintenance Intervals
Service and Maintenance Intervals Service and Maintenance Work Information – see Section
Weekly or every 100 operating hours
- Perform a visual inspection for leaks
- Check the gear unit for unusual running noises and/or vibrations
- Only for gear units with cooling cover: Visual inspection of temperature sticker
5.2
5.2
5.2
Every 2500 operating hours,
at least every six months
- Check oil level
- Visual inspection of rubber buffer
- Visual inspection of hose
- Visual inspection of temperature sticker
- Remove dust (only for category 2D)
- Check coupling (Only for category 2G and standard IEC/NEMA motor attachment)
- Re-grease (applicable only to free drive shaft / Option W and for agitator bearings / Option VLII / VLIII)
4.1
5.2
5.2
5.2 / 4.3
5.2
5.2
5.2
Every 5000 operating hours, at least every year (Only for standard IEC/NEMA motor attachment)
- Replace the automatic lubricant dispenser 5.2 / 4.2
Every 10000 operating hours, at least every 2 years
- Changing the oil
- Check the cooling coil for deposits
5.2
5.2
According to the interval specified in field MI of the rating plate at least every 10 years (Only for Category 2G and 2D)
- General overhaul 5.2
5.2 Service and Maintenance Work
Danger!
No explosive atmosphere must be present during servicing and repair work. Servicing and maintenance work must only be performed by qualified specialist personnel.
When cleaning the gear unit, do not use procedures or materials which may cause electrostatic charging of the gear unit or adjacent non-conducting components.
Danger!
Installation and maintenance work must only be performed when gear units are at a standstill. The drive must be isolated and secured to prevent accidental start-up.
5. Service and maintenance
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Visual inspection for leaks:
If leaks are suspected, the gear unit should be cleaned and checked again for leaks after approx. 24 hours. If a leak is confirmed (dripped oil), the gear unit must be repaired immediately. Please contact the NORD service department.
If the gear unit is equipped with a cooling coil in the housing cover, the connections and the cooling coil must be checked for leaks. If there are any leaks, these must be repaired immediately. Please contact the NORD service department.
Check for running noises
Checking the oil level:
See Section 4.1
Visual inspection of the rubber buffer
Gear units with rubber buffers (Option G or VG) and gear units with torque supports are equipped with rubber elements. If these show damage such as tears to the rubber surface, the elements must be replaced. Please contact the NORD service department.
Visual inspection of hose
Gear units with an oil level vessel (Option OT) have rubber hoses. If damage to the external surface of the hoses as far as where they are inserted occurs, e.g. due to abrasions, cuts or tears, they must be replaced. Please contact the NORD service department.
Visual inspection of the temperature sticker
(Only necessary for temperature class T4 or max. surface temperature < 135°C)
The cause of overheating must be established. Please contact the NORD service department immediately. The drive unit must not resume operation before the cause of overheating has been remedied and renewed overheating can be ruled out. Before recommissioning, a new temperature sticker must be affixed to the gear unit (See Section 3.14).
Danger!
The gear unit must be checked for leaks. Attention should be paid to escaping gear oil and traces of oil on the exterior or underneath the gear unit. In particular, the radial seals, cover caps, screw plugs, hoses and housing joints should be checked.
Danger!
If the gear unit produces unusual running noises and/or vibrations, this could indicate damage to the gear unit In this case the gear should be shut down and a general overhaul carried out.
Danger!
The temperature sticker must be checked that it has not turned black (See Figure 4-3). If the temperature sticker has turned black, the gear unit has become too hot.
5. Service and maintenance
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Remove dust
(Only necessary for Category 2D)
With gear units fitted with a covering cap (Option H) the covering cap must be removed. Dust deposits in the covering cap, on the driven shaft and on the shrink disk must be removed. Then the covering cap must be fitted (See Section 3.11). Note: Some covering caps can be completely sealed with liquid sealing agent. In such cases, there is no need for regular cleaning of the covering cap if it is completely sealed with a liquid sealing agent such as Loctite 574 or Loxeal 58-14.
Checking the coupling
(Only necessary for Category 2G and IEC/NEMA standard motor attachments)
The motor must be removed. Plastic or elastomer coupling components must be examined for traces of wear. If the limiting values listed below for the particular coupling versions and sizes are exceeded, the plastic or elastomer coupling components must be replaced. Caution: only use replacement parts with the same colour!
With claw couplings (ROTEX®) the tooth thickness of the elastomer gear rim must be measured as per Figure 5-1. Bmin is the minimum permissible tooth thickness.
Limiting wear values for coupling gear rims
Type R14 R24 R38 R42 R48 R65 R90
B 9.7 8.6 13.3 15.7 17.7 22.2 32.3
Bmin 7.7 5.6 10.3 11.7 13.7 17.2 24.3
Figure 5-1: Measurement of gear rim wear with ROTEX® claw couplings
For gear couplings, the limiting wear value is X = 0.8 mm, as per Figure 5-2.
New Wear limit X = 0.8mm
Figure 5-2: Measurement of gear sleeve wear for gear BoWex® couplings
Danger!
Dust deposits on the gear unit housing must be removed if they are more than 5 mm thick.
Note!
If the examination only shows slight wear (25% of the limiting value), it is permissible to extend the interval for examination of the coupling to twice the normal period, i.e. 5000 operating hours and at least every year.
Hub Hub
SleeveSleeve
5. Service and maintenance
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Regreasing
Some gear unit designs (free drive shaft, Option W, agitator designs VLII and VLIII) are equipped with a regreasing device.
For agitator versions VLII and VLIII, the vent screw located opposite to the grease nipple must be unscrewed before regreasing. Grease should be injected until a quantity of 20-25g escapes from the vent hole. After this, the vent plug must be reinserted and tightened.
For Option W and some IEC adapters, the outer roller bearing must be regreased with approx. 20-25g of grease via the grease nipple provided
Recommended grease: Petamo GHY 133N (see Section 6.4: Klüber Lubrication).
Replacing the automatic lubricant dispenser
Screw-off the cartridge case cover (2), (see Figure 4-2). The lubrication dispenser (5) is screwed out and replaced with a new component (Part No. 283 0100). Then activate (see Chapter 4.2)!
Changing the oil
The figures in Section 6.1 show the oil drain screw, the oil level screw and the pressure vent screw for various designs. Sequence:
1. Place the drip tray below the oil drain screw
2. Completely remove oil level screw, screwed sealing plug with dipstick if an oil level tank is being used and oil drain screw.
3. Drain all the oil from the gear unit.
4. If the screw lock coating of the oil drain screw or oil level screw is damaged in the thread, a new oil level screw must be used or the thread cleaned and coated with securing lubricant, e.g. Loctite 242, Loxeal 54-03 prior to inserting. The seal ring must be replaced if damaged.
5. Support the seal ring, insert the oil drain screw into the hole and tighten to the correct torque! (See Chapter 6.3 for torque values)
6. Using a suitable filling device, refill with new oil of the same type (see rating plate, Sections 3.4and 6.2) through the oil level hole until oil emerges from the oil level hole. (The oil can also be filled through the pressure vent screw or a sealing plug located higher than the oil level). If an oil level vessel is used, fill the oil through the upper inlet (thread G1¼) until the oil level is set as described in Section 4.1.
7. Wait at least 15 minutes, or at least 30 minutes if an oil level tank is used, and then check the oil level. Proceed as described in Section 4.1.
Danger!
Warning: Hot oil!
Note!
The oil does not need to be changed on gear units without oil level screw (see Section 6.1). These gear units are lubricated for life.
5. Service and maintenance
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[L] [L]
M1, M3, M5, M6 M2, M4 M1, M3, M5, M6 M2, M4
SK0 0,13 0,22 SK0 F 0,13 0,22SK01 0,22 0,38 SK01 F 0,22 0,38SK20 0,55 1,00 SK20 F 0,35 0,60SK25 0,50 1,00 SK25 F 0,50 1,00SK30 0,70 1,40 SK30 F 0,70 1,40SK33 0,80 1,60 SK33 F 0,80 1,60
SK000 0,24 0,41 SK000 F 0,24 0,41
SK010 0,38 0,60 SK010 F 0,38 0,60SK200 0,80 1,30 SK200 F 0,60 1,04SK250 1,40 1,50 SK250 F 1,40 1,50SK300 1,40 1,50 SK300 F 1,40 1,50SK330 1,50 1,58 SK330 F 1,50 1,58
Check the cooling coil for deposits
The inner surface of the cooling coil must be checked for deposits, as in case of severe deposits (fouling) the dissipation of heat is no longer guaranteed. In this case, the cooling coil must be cleaned. If a chemical cleaner is used, it must be ensured that the cleaning agent does not attack the material of the cooling coil (Cu pipe and yellow brass fittings)
General overhaul
With Category 2G and 2D gear units, a general overhaul is necessary after a specified longer period of operation. The specification of the operating period in terms of operating hours, after which a general overhaul must be carried out, can be seen from the rating plate data in field MI.
Alternatively, the maintenance class CM can be used to determine the operating period after which a general overhaul must be carried out. The data in field MI of the rating plate is then e.g.: MI CM=5.
The time for the general overhaul with the stated maintenance class CM is calculated as follows:
NA= CM ⋅ fL ⋅ kA
NA: Number of years since commissioning. With calculated values of NA which exceed 10 years, a general overhaul is due 10 years after commissioning.
CM: Maintenance class according to field MI of the rating plate
Note!
Standard ATEX category 3G and 3D helical gear units (See rating plate, Section 3.4) do not have an oil level screw. Here, the oil is topped up through the threaded pressure vent bolt using the quantities listed in the table in the following table.
5. Service and maintenance
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fL: Running time factor
fL= 10 Maximum running time 2 hours per day
fL= 6 Running time 2 to 4 hours per day
fL= 3 Running time 4 to 8 hours per day
fL= 1.5 Running time 8 to 16 hours per day
fL= 1 Running time 16 to 24 hours per day
kA: Utilisation factor If the utilisation factor is unknown, KA=1. If the actual power required by the application is known, longer maintenance intervals may result. The utilisation factor may be calculated as follows:
3
tatP1P
Ak
=
P1: Max. permissible drive power or motor power in kW according to the rating plate
Ptat: Actual drive power or motor power in kW which is required by the application at the rated speed. This is determined e.g. by measurements.
With variable loads with differing actual drive powers with rated speeds Ptat1, Ptat2, Ptat3, … with known percentage times q1, q2, q3, …, the following equivalent average drive power applies:
3 333
232
131 100100100
...q
Pq
Pq
PP tattattattat +⋅+⋅+⋅=
If a general overhaul is due, the gear unit must be completely dismantled. The following work must be carried out:
• Clean all gear unit components
• Examine all gear unit components for damage
• All damaged components must be replaced
• All roller bearings must be replaced
• Replace back stops if fitted
• Replace all seals, radial seals and Nilos rings
• Replace plastic and elastomer components of the motor coupling
Danger!
The general overhaul must be carried out by qualified personnel in a specialist workshop with appropriate equipment in observance of national regulations and laws. We urgently recommend that the general overhaul is carried out by NORD Service.
6. Appendix
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6 Appendix
6.1 Versions and maintenance
For versions which are not listed, please refer to the special documentation drawing. (See rating plate Section 3.4).
Explanation of symbols for the following version illustrations:
Standard helical gear units
Standard ATEX category 3G and 3D helical gear units do not have oil filling screws. (See rating plate, Section 3.4)
Parallel shaft gear units
The following illustration applies for the version M4/H5 of gear unit types SK9282, SK9382, SK10282, SK10382, SK11282, SK11382 and SK12382 with oil level vessel.
Figure 6-1: Parallel shaft gear units with oil level vessel
Oil level screws are not fitted to gear unit types SK 0182 NB, SK 0282 NB and SK 1382 NB in the ATEX Categories 3G und 3D. (See rating plate, Section 3.4).
In Category 2G and 2D, types SK 0182 NB, SK 0282 NB and SK 1382 NB only have one oil level screw. These gear unit types have checkable life-long lubrication
NORDBLOC helical gear units
Gear unit types SK 320, SK 172, SK 272, SK 372 and SK 273 and SK373 are not fitted with oil level screws for ATEX Categories 3G and 3D. (See rating plate, Section 3.4).
In Category 2G and 2D, types SK 320, SK 172, SK 272, SK 372 and SK 273 and SK 373 only have one oil level screw. These gear unit types have checkable life-long lubrication.
Vent
Oil level
Oil drain
6. Appendix
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X
NORDBLOC helical gear units SK072.1 and SK172.1
1. Bring the gear unit into the M2 installation orientation and remove the oil level screw for the M2 orientation.
Figure 6-2: Bring the gear unit into the M2 installation orientation
2. Determine the measurement X between the upper edge of the gear unit housing and the oil level. If necessary, adapt the dipstick (see below).
Figure 6-3: Measuring the oil level
3. Compare the determined measurement X with the corresponding measurement in the following table. If necessary, adjust the oil level with the type of oil shown on the rating plate.
4. Screw in and tighten the oil level screw in the installation orientation M2 as per Section 4.1.
5. Bring the gear unit back into the installation orientation M4.
Danger!
Oil level check in the M4 installation orientation for SK072.1 and SK172.1: The oil level check for the M4 installation orientation must be carried out as follows in the installation orientation M2:
Gear unit type Thread
size Measurement
X [mm]
SK 072.1 M8x1 22 ± 1mm
SK 172.1 M8x1 20 ± 1mm
Upper edge of housing Oil level
6. Appendix
www.nord.com B2000 – GB -39-
UNIVERSAL worm gear units
SK 1SI31 – SK 1SI75
SK 1SIS31 – SK 1SIS75
Figure 6-4: Orientation for oil level check.
For the oil level check, the gear unit or the geared motor must be brought into the orientation shown above. To do this, it may be necessary to remove the gear unit or the geared motor.
NB: An adequate resting time of the warm gear unit in the position shown in Figure 6-4 must be observed, in order to allow the oil to settle evenly.
The oil level can then be checked as described in Section 4.1.
In Category 2G and 2D the gear units only have one oil level screw. These gear unit types have a checkable life-long lubrication.
In ATEX Category 3G and 3D, the gear units are not fitted with an oil level screw (See rating plate, Section 3.4).
SK 1SD31 – SK 1SD63
SK 2SD40 – SK 2SD63
SK 1SIS-D31 – SK 1SIS-D63
SK 2SIS-D40 – SK 2SIS-D63
These gear units may only be used in ATEX Categories 3G and 3D.
M3 H2
M4 H3
M6 H6
M2H4
M5 H5
M1H1
-40- B2000 www.nord.com
SK 03 SK 13 SK 23 SK 33N SK 43 SK 53
SK 02 SK 12 SK 22 SK 32 SK 42 SK 52 SK 62N
SK 11E SK 21E SK 31E SK 41E SK 51E
SK 62 SK 72 SK 82 SK 92 SK 102 SK 63* SK 73* SK 83* SK 93* SK 103*
M1 B3+B5
M2 V6+V3
M5 B6+B5II
M3 B8+B5I
M4 V5+V1
M6 B7+B5III
M1 B3+B5
M2 V6+V3
M5 B6+B5II
M3 B8+B5I
M4 V5+V1
M6 B7+B5III
M1 B3+B5
M2 V6+V3
M5 B6+B5II
M3 B8+B5I
M4 V5+V1
M6 B7+B5III
M6 B7+B5III
M1 B3+B5
M2 V6+V3
M5 B6+B5II
M3 B8+B5I
M4 V5+V1
*
*
www.nord.com B2000 -41-
M4 V1+V5
M6 B7+B5III
SK 472 SK 572 SK 672 SK 772 SK 872 SK 972 SK 473 SK 573 SK 673 SK 773 SK 873* SK 973*
SK 372.1 SK 572.1 SK 672.1 SK 373.1 SK 573.1 SK 673.1
SK 372.1F SK 572.1F SK 672.1F SK 373.1F SK 573.1F SK 673.1F
M1
M2
M5
M3
M4
M6
M1
M2
M5
M3
M6
M4
SK 772.1 SK 872.1 SK 972.1 SK 773.1* SK 873.1* SK 973.1*
M1
M2
M5
M3
M6
M4
*
*
*
*
*
M3 B8+B5I
M5 B6+B5II
M2 V3+V6
M1 B3+B5
-42- B2000 www.nord.com
SK 072.1 SK 172.1
M1
M2
M5
M3
M4
M6
M1
M2
M5
M3
M4
M6
SK 072.1 F SK 172.1 F
M4
38
M1
M2
M5
M3
M4
M6
SK 772.1FSK 872.1FSK 972.1F SK 773.1F*SK 873.1F*SK 973.1F*
*
*
*
*
www.nord.com B2000 -43-
II3G / II3D
35, 37
M1 B3+B5
M2 V6+V3
M3 B8+B5I
M1 B3+B5
M2 V6+V3
M3 B8+B5I
SK 0 SK 01 SK 20 SK 25 SK 30 SK 33
SK 000 SK 010 SK 200 SK 250 SK 300 SK 330
M4 V1+V5
M6 B7+B5III
M5 B6+B5II
M4 V1+V5
M6 B7+B5III
M5 B6+B5II
-44- B2000 www.nord.com
37
SK 1282 SK 2282 SK 3282 SK 4282 SK 5282
SK 2382 SK 3382 SK 4382 SK 5382
M1 H1
M5H4
M2H6
M6 H3
M3 H2
M4 H5
M1 H1
M5H4
M2H6
M6H3
M3H2
M4H5
M1 H1
SK 6282* SK 7282* SK 8282* SK 9282* SK 10282* SK 11282* SK 6382 SK 7382 SK 8382 SK 9382 SK 10382 SK 11382 SK 12382
M5H4
M2H6M6
H3
M3 H2
M4 H5
*
SK 0182NB∗∗ SK 0282NB∗ SK 1382NB
*
** **
*
*
M1H1
M5H4
M2H6
M6H3
M3 H2
M4H5
www.nord.com B2000 -45-
SK 9012.1 SK 9016.1 SK 9022.1 SK 9032.1 SK 9042.1 SK 9052.1 SK 9062.1 SK 9072.1 SK 9082.1 SK 9086.1 SK 9092.1 SK 9096.1
SK 9013.1 SK 9017.1 SK 9023.1 SK 9033.1 SK 9043.1 SK 9053.1
SK 92172 SK 92372 SK 92672 SK 92772
M1 B3
M2B6
M5V5
M3 B8
M4 B3I
M6 V6
M1 B3
M2B6
M3 B8
M4 B3I
M6 V6
M5V5
M1B3
M2B6
M3B8
M4B3I
M6V6
M5V5
SK 92072
M1B3
M2B6
M5V5
M3B8
M4B3I
M6V6
-46- B2000 www.nord.com
SK 9012.1 SK 9016.1 SK 9022.1 SK 9032.1 SK 9042.1 SK 9052.1 SK 9062.1 SK 9072.1 SK 9082.1 SK 9086.1 SK 9092.1 SK 9096.1
SK 92172 SK 92372 SK 92672 SK 92772
SK 9013.1 SK 9017.1 SK 9023.1 SK 9033.1 SK 9043.1 SK 9053.1
M1 H1+B5I
M2 H4+B5
M5 H5+V1
M3 H2+B5III
M4 H3+B5II
M6 H6+V3
M1 H1+B5I
M2 H4+B5
M5 H5+V1
M3 H2+B5III
M4 H3+B5II
M6 H6+V3
M1 H1+B5I
M2 H4+B5
M5 H5+V1
M3 H2+B5III
M4 H3+B5II
M6 H6+V3
SK 92072
M1 H1+B5I
M2 H4+B5
M5 H5+V1
M3 H2+B5III
M4 H3+B5II
M6 H6+V3
www.nord.com B2000 -47-
SK 02050 SK 12063 SK 12080 SK 32100 SK 42125
SK 13050 SK 13063 SK 13080 SK 33100 SK 43125
SK 02050 SK 12063 SK 12080 SK 32100 SK 42125
SK 13050 SK 13063 SK 13080 SK 33100 SK 43125
M1 B3
M2B6
M3 B8
M4 B3I
M6 V6
M5V5
M1 B3
M2B6
M3B8
M4B3I
M6V6
M5V5
M1 H1+B5I
M2 H4+B5
M5 H5+V1
M3 H2+B5III
M4 H3+B5II
M6 H6+V3
M1 H1+B5I
M2 H4+B5
M5 H5+V1
M3 H2+B5III
M4 H3+B5II
M6 H6+V3
-48- B2000 www.nord.com
SK 02040
SK 02040
M1B3
M2B6
M5V5
M3 B8
M4B3I
M6V6
M1 H1+B5I
M2 H4+B5
M5 H5+V1
M3 H2+B5III
M4 H3+B5II
M6 H6+V3
www.nord.com B2000 -49-
39
M1B3
M2B6
M5V5
M3B8
M4B6II
M6 V5II
M1 H1+B5I
M2 H4+B5
M5 H5+V1
M3 H2+B5III
M4 H3+B5II
M6 H6+V1I
SK 1S32- SK 1S63 SK 2S32NB – SK 2S63NB SK 1SU32 – SK 1SU63 SK 2SU32NB- SK 2SU63NB SK 1SM31 – SK 1SM63 SK 2SM40 – SK 2SM63
SK 1S32- SK 1S63 SK 2S32NB – SK 2S63NB SK 1SU32 – SK 1SU63 SK 2SU32NB- SK 2SU63NB SK 1SM31 – SK 1SM63 SK 2SM40 – SK 2SM63
6. Appendix
-50- B2000 – GB www.nord.com
6.2 Lubricants
When changing oil or filling for the first time, the type of lubricant stated on the rating plate must be used.
The following table shows the proprietary brands or product names according to the gear oil types stated on the rating plate (see Section 3.4). This means that a product corresponding to the type of oil shown on the rating plate must be used.
She
ll O
ma
la S
2 G
22
0
She
ll O
ma
la S
2 G
10
0
Sh
ell
Om
ala
S
4
WE
68
0
Sh
ell
Om
ala
S
4
WE
22
0
--
She
ll N
atu
relle
G
ear
O
il E
P 2
20
--
--
Mo
bilg
ear
630
M
obilg
ear
XM
P 2
20
Mob
ilgea
r:
-
627
-
XM
P 1
10
Gly
goy
le
HE
68
0
Gly
goy
le
HE
22
0
--
--
Mob
il D
TE
-FM
68
0
Mob
il D
TE
-FM
22
0
Klü
ber
oil
GE
M 1
-220
Klü
ber
oil
GE
M 1
-100
Klü
ber
syn
th
GH
-6-6
80
Klü
ber
syn
th
GH
-6-2
20
--
Klü
ber
syn
th
GE
M2
-220
Klü
ber
syn
th
UH
1 6
-680
Klü
ber
syn
th
UH
1 6
-220
Re
no
lin
CL
P
220
R
en
olin
C
LP
2
20
Plu
s
Re
no
lin
CL
P
100
R
en
olin
C
LP
1
00
Plu
s
Re
no
lin P
G 6
80
Re
no
lin P
G 2
20
Pla
nto
gea
r 68
0 S
Pla
nto
gea
r 22
0 S
Ge
raly
n
SF
68
0
Ge
raly
n
SF
22
0
Sp
art
an
E
P 2
20
Sp
art
an
E
P 1
00
--
Gly
colu
be
2
20
--
--
--
--
Alp
ha
EP
220
A
lph
a S
P 1
00
--
Alp
has
yn
GS
22
0
--
Ca
relu
b
GE
S 2
20
--
--
Ty
pe
of
oil
sta
ted
on
ra
tin
g p
late
CL
P 2
20
CL
P 1
00
CL
P P
G 6
80
CL
P P
G 2
20
E 6
80
E 2
20
CL
P P
G H
1
68
0
CL
P P
G H
1
22
0
Gea
r un
it oi
l typ
e an
d na
me
of p
rodu
ct
Lub
rican
t typ
e
Min
eral
oil
Syn
the
tic o
il
Bio
deg
rada
ble
oil
Fo
ods
tuffs
-
co
mp
atib
le o
il
H
1 a
s p
er
F
DA
17
8.35
70
6. Appendix
www.nord.com B2000 – GB -51-
6.3 Torque values
Bolt Torques [Nm]
Size Screw connections in the strength classes Sealing Threaded pin
8.8 10.9 12.9 screws on coupling
M4 3.2 5 6 - -
M5 6.4 9 11 - 2
M6 11 16 19 - -
M8 27 39 46 5 10
M10 53 78 91 8 17
M12 92 135 155 27 40
M16 230 335 390 - -
M20 460 660 770 - -
M24 790 1150 1300 80 -
M30 1600 2250 2650 170 -
M36 2780 3910 4710 - -
M42 4470 6290 7540 - -
Angled pipe, as in Figure 4-1
- - - 12 -
G1¼ - - - 20 -
6.4 Troubleshooting
Gear unit malfunctions
Fault Possible cause Remedy
Unusual running noises, vibrations
Oil too low or bearing damage or toothed wheel damage
Consult NORD Service
Oil escaping from gear unit or motor
Defective seal Consult NORD Service
Oil escaping from pressure vent
Incorrect oil level or incorrect, contaminated oil or unfavourable operating conditions
Oil change Use oil expansion tank (Option OA)
Gear unit becomes too hot Unfavourable installation conditions or gear unit damage
Consult NORD Service
Shock when switched on, vibrations
Defective motor coupling or loose gear unit mounting or defective rubber element
Replace elastomer gear rim, tighten motor and gear unit fastening bolts, replace rubber element
Drive shaft does not rotate although motor is running
Fracture in gear unit or defective motor coupling or shrink disc slippage
Consult NORD Service
Danger!
Warning: shut down the gear unit immediately if any faults occur!
6. Appendix
-52- B2000 – GB www.nord.com
6.5 Declaration of Conformity
6. Appendix
www.nord.com B2000 – GB -53-
-54- B2000 www.nord.com
6.6
Getriebebau NORD national
Niederlassung Nord Getriebebau NORD GmbH & Co. KG Tel.: +49(0) 4532 / 401-0 Hamburg / Schleswig-Holstein / Postfach 12 62 · 22943 Bargteheide Fax: +49(0) 4532 / 401-253 Niedersachsen Rudolf-Diesel-Straße 1 · 22941 Bargteheide E-mail: [email protected] Vertriebsbüro Bremen Getriebebau NORD GmbH & Co. KG Tel.: +49(0) 4249 / 9616-75 westliches Niedersachsen / Vertriebsbüro Bremen Fax: +49(0) 4249 / 9616-76 Bremen Wohlers Feld 16 E-mail: [email protected] 27211 Bassum
Niederlassung West Getriebebau NORD GmbH & Co. KG Tel.: +49(0) 211 / 99555-0 Köln / Koblenz / Niederlassung West Fax: +49(0) 211 / 99555-45 südl. Nordrhein-Westfalen / Großenbaumer Weg 10 E-mail: [email protected] Ruhrgebiet / Düsseldorf 40472 Düsseldorf Vertriebsbüro Butzbach Getriebebau NORD GmbH & Co. KG Tel.: +49(0) 6033 / 9623-0 Hessen / Frankfurt / Vertriebsbüro Butzbach Fax: +49(0) 6033 / 9623-30 Wiesbaden / Darmstadt Marie-Curie-Straße 2 E-mail: [email protected] 35510 Butzbach
Niederlassung Ost Getriebebau NORD GmbH & Co. KG Tel.: +49(0) 371 / 33407-0 Sachsen / südl. Sachsen-Anhalt / Niederlassung Ost Fax: +49(0) 371 / 33407-20 Thüringen Leipziger Straße 58 E-mail: [email protected] 09113 Chemnitz / Sachsen Vertriebsbüro Berlin Getriebebau NORD GmbH & Co. KG Tel.: +49(0) 30 / 639794-13 Berlin / Brandenburg Vertriebsbüro Berlin Fax: +49(0) 30 / 639794-14 Mecklenb.-Vorpommern / Roedernstr. 8 E-mail: [email protected] nördl. Sachsen-Anhalt 12459 Berlin
Niederlassung Süd Getriebebau NORD GmbH & Co. KG Tel.: +49(0) 7158 / 95608-0 Stuttgart / Baden-Würtemberg / Niederlassung Süd Fax: +49(0) 7158 / 95608-20 Saarland / südl. Rheinland-Pfalz Katharinenstr. 2-6 E-mail: [email protected] 70797 Filderstadt – Sielmingen Vertriebsbüro Nürnberg Getriebebau NORD GmbH & Co. KG Tel.: +49(0) 911 / 672311 Nürnberg / Nord-Bayern Vertriebsbüro Nürnberg Fax: +49(0) 911 / 672471 Schillerstraße 3 E-mail: [email protected] 90547 Stein
www.nord.com B2000 -55-
Getriebebau NORD International: AT Getriebebau NORD GmbH
Deggendorfstraße 8, A-4030 Linz Tel.: +43-732-31 89 20 Fax: +43-732-31 89 20-85 [email protected]
AUS NORD Drivesystems 18 Stoney Way 3030 Derrimut Vic, Australia Tel: +61 (0) 488 588 200 [email protected]
BE NORD Aandrijvingen Belgie N.V. Boutersem Dreef 24, B-2240 Zandhoven Tel.: +32-3-484 59 21 Fax: 32-3-484 59 24 [email protected]
BR Nord Motoredutores do Brasil Ltda. Rua Dr. Moacyr Antonio de Morais 700 CEP: 07140-285 São Paulo Tel.: +55-11-64 02 88 55 Fax: +55-11-64 02 88 30 [email protected]
CA Nord Gear Limited 41 West Drive, CDN - Brampton, Ontario L6T 4A1 Tel.: +1-905-796-36 06 Fax: +1-905-796-81 30 [email protected]
CN NORD Drivesystems No. 510 Chang Yang Street, Suzhou Industrial Park, 215021 P.R. China, Jiangsu Province Tel.: +86-512-85180277-191 Fax: +86-512-85180278 [email protected]
HR NORD-Pogoni d.o.o. Obrtnicka 9, HR-48260 Krizevci Tel.: +385-48-71 19 00 Fax: +385-48-27 04 94 [email protected]
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DK NORD-Gear Danmark A/S Kliplev Erhvervspark 28 – Kliplev, DK - 6200 Aabenraa Tel.: +45-73 68 78 00 Fax: +45-73 68 78 10 [email protected]
FI NORD Gear Oy Aunankorvenkatu 7, FIN - 33840 Tampere Tel.: +358-3 25 41 800 Fax: +358-3 25 41 820 [email protected]
FR NORD Réducteurs sarl. 17-19 Av. G. Clémenceau, F-93421 Villepinte Cedex Tel.: +33-1 49 63 01 89 Fax: +33-1 49 63 08 11 [email protected]
HU NORD Hajtastechnika Kft. Törökkö u. 5-7, H-1037 Budapest Tel.: +36-1 437 01 27 Fax: +36-1 250 55 49 [email protected]
IN Nord Drivesystem Pvt. LTD 282/2, 283/2, Village Mann, Tal. Mulshi, IN – Pune – 411 057 Tel.: +91-(0)20-39801-200 Fax: +91-(0)20-39801-216 [email protected]
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MX NORD Gear corporation Av. Lázaro Cárdenas 1007 Pte San Pedro Garza Caría, N.L. MX – 66266 Mexico, C.P. Tel.: +52-81-82 20 91 65 Fax: +52-81-82 20 90 44 [email protected]
NL NORD Aandrijvingen Nederland B.V. Voltstraat 12, NL-2181 HA Hillegom Tel.: +31-252-52 95 44 Fax: +31-252-52 22 22 [email protected]
NO NORD Gear Norge AS Hestehagen 5, PB 1043, N – 1442 Drøbak Tel.: +47-64 90 55 80 Fax: +47-64 90 55 85 [email protected]
PL NORD Napêdy sp. z o.o. Ul. Grottgera 30, PL-32-020 Wieliczka Tel.: +48-012-28 89 900 Fax: +48-012-28 89 911 [email protected]
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SG NORD GEAR Pte. Ltd. 33 Kian Teck Drive, 628850 Jurong - Singapore Tel.: +65-62 65 91 18 Fax: +65-62 65 68 41 [email protected]
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ES NORD Motorreductores S.A. Aptdo. de Correos 166, ES - 08200 Sabadell Tel.: +34 93 72 35 322 Fax: +34 93 72 33 147 [email protected]
SE NORD Drivsystem AB Ryttargatan 277 / Box 2097, SE-19402 Upplands Väsby Tel.: +46-8-59 41 14 00 Fax: +46-8-59 41 14 14 [email protected]
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TR NORD-Drivesystems Güç Aktarma Sýstemlerý San. Ve. Ltd. Ptý Ticaret Ltd. Sti., TR-34959 - Tuzla - Istanbul Tel.: +90-216-30 41 360 Fax: +90-216-30 41 369 [email protected]
UKR Getriebebau NORD GmbH Vasilkovskaja 1, Office 100/3, Ukr-03040 Kyiv Tel.: +380-44-53 70 615 Fax: +380-44-53 70 615 [email protected]
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US NORD Gear Corporation 800 Nord Drive, P.O. 367, USA-Waunakee, WI 53597 Tel.: +1-608-84 97 300, +1-888-314-6673 Fax: +1-800-373-6673 [email protected]
VN NORD Gear Pte. Ltd Unit 401, 4F, An Dinh Building, 18 Nam Quoc Cang Street Pham Ngu Lao Ward District 1, Ho Chi Minh City, Vietnam Tel: +84- 8 925 7270 Fax: +84 8 925 7271 [email protected]
Intelligent Drivesystems, Worldwide Services
Getriebebau NORD GmbH & Co. KGRudolf-Diesel-Str. 1D - 22941 BargteheideFon +49 (0) 4532 / 401 - 0 Fax +49 (0) 4532 / 401 - [email protected] Pa
rt. N
o. 6
0514
02/4
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DRIVESYSTEMS