intelligent networked manufacturing - ethernet to the factory christian schwaiger business...
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Intelligent Networked Manufacturing -Ethernet to the Factory
Christian SchwaigerBusiness Development Manager
April 2006
Ethernet to the Factory Moves Manufacturers From Today’s Environment …
• Siloed information
• Limited visibility
• Build-to-stock
• Non-utilised IT assets
• Limited scalability
• Security risks
Current Manufacturing Network Reality
• Automated processes
• Real-time information
• Built-to-order
• Enterprise-wide visibility
• Cost efficiencies
• Highly flexible and secure
… to Intelligent Networked Manufacturing
• Cisco Intelligent Networked Manufacturing
• Cisco Ethernet to the Factory
• Real-Life Examples
• Products behind the Solution Cisco and OSIsoft
• Lifecycle Services Enabling EttF
Agenda
Cisco Intelligent Networked Cisco Intelligent Networked Manufacturing (INM)Manufacturing (INM)
Cisco Intelligent Networked Manufacturing
• Enables COLLABORATION
• Provides VISIBILITY
• Introduces FLEXIBILITY
Cisco – INM Building Blocks
Demand-Driven Supply
Chain
Ethernet to the Factory
IntelligentNetworked
Manufacturing
IntelligentNetworked
Manufacturing
Collaborative Product
Development
Customer Interaction
Network
INTELLIGENTNETWORKED
MANUFACTURING
Intelligent Networked Manufacturing in Action
Retailer
SECURE,REAL-TIME
COMMUNICATIONS
SECURE,REAL-TIME
COMMUNICATIONS
SupplierDistributor
SECURE, MANAGEA
BLEMOBILITY
SECURE, MANAGEA
BLEMOBILITY
Headquarters
R&D
RESILIENT,REAL-TIME
COLLABORATION
RESILIENT,REAL-TIME
COLLABORATION
Factory
SECURENETWORK
INTEGRATION
SECURENETWORK
INTEGRATION
Data Centre
Factory Floor
CampusSiSi SiSi
Branch
BranchBranch
Branch
Data Centre
SiSi
WAN
Complete Solution from a Single Vendor
EncryptionEncryption
IP TelephonyIP Telephony
ManageabilityManageability
VPNVPN
SecuritySecurity
SecuritySecurity
ResiliencyResiliencyWirelessWireless
WANWANOptimisationOptimisation
SecuritySecurity
IP TelephonyIP Telephony
Cisco Ethernet to the FactoryCisco Ethernet to the Factory
Traditional Manufacturing Networks
Motors, Drives, Actuators
Robotics Sensors and Other Input/Output Devices
Programmable Logic Controllers (PLC)
Human Machine Interface (HMI)
PC-Based Controllers
Back-Office Mainframes and Servers (ERP, MES, CAPP, PDM, etc.)
Control Network Gateway
Office Applications, Internetworking, Data Servers, Storage
CORPORATE IT NETWORK
Control-Level Network
Device-Level Network
Information-Level Network (Ethernet)PRODUCTION NETWORK
PC-Based Controllers
Programmable Logic Controllers (PLC)
Human Machine Interface (HMI)
Pager
Back-Office Mainframes and Servers (ERP, MES, CAPP, PDM, etc.)
Office Applications, Internetworking, Data Servers, Storage
Central NMS
Video Feed
Human Machine Interface (HMI)
Corporate IT Network
Motors, Drives, Actuators
Robotics Sensors and other Input/Output Devices
Programmable Logic Controllers (PLC)
Human Machine Interface (HMI)
Pager
Back-Office Mainframes and Servers (ERP, MES, CAPP, PDM, etc.)
Office Applications, Internetworking, Data Servers, Storage
Central NMS Video FeedHuman Machine Interface (HMI)
Corporate IT Network
Motors, Drives, Actuators
Robotics Sensors and other Input/Output Devices
Programmable Logic Controllers (PLC)
Human Machine Interface (HMI)
Pager
Back-Office Mainframes and Servers (ERP, MES, CAPP, PDM, etc.)
Office Applications, Internetworking, Data Servers, Storage
Central NMS Video FeedHuman Machine Interface (HMI)
Corporate IT Network
Scanner
Motors, Drives, Actuators
Robotics Sensors and other Input/Output Devices
Programmable Logic Controllers (PLC)
Human Machine Interface (HMI)
Device-Level Network
Ethernet
Pager
Back-Office Mainframes and Servers (ERP, MES, CAPP, PDM, etc.)
Office Applications, Internetworking, Data Servers, Storage
Central NMSVideo Feed
Wireless
Video Monitoring
IP Phone
Human Machine Interface (HMI)
Handheld
Corporate IT Network
A Converged Network – at Your Pace
• Protects the production network
Ethernet to the Factory Benefits
• Supports workforce mobility and collaboration
• Protects your investment
• Reduces costs
• Promotes efficiency through enterprise-wide integration
Security Concerns
• Threats from multiple network locations
• A variety of vulnerabilities
• No single solution works all the time
• Best practice requires defence-in-depth
Cisco Self Defending Network
SECURECONNECTIVITY
THREATDEFENCE
TRUST ANDIDENTITY
IIN Security Architecture
Encrypted LAN / WAN Communications
SSL VPN
Firewalls andIntrusion Detection
Cisco Security
Agent
Network Admission Control
Quarantine VLAN(Remediation)
Network Infection Containment
DDoSMitigation
IPSecVPN
Identity-BasedNetworkingAV
Agent
Cisco Trust Agent
Real-Life ExamplesReal-Life Examples
Case Study: Semi Conductor
Region Asia Pac
Region US
Region Europe
R&D Silo
Cell #n
Cell #3
Cell #2
Cell #1
Fabrication Silo
Dis
con
nec
ted
Dis
con
nec
ted
Dis
con
nec
ted
Dis
con
nec
ted
Key drivers for integration• Globalisation• Rich Media Applications• Holistic Process and
Services View• Regulatory compliance
Key drivers for integration• Globalisation• Rich Media Applications• Holistic Process and
Services View• Regulatory compliance
Connectedworldwide
R&D Silo
ConnectedProduction Cells
Fabrication Silo
Transformational ThemesIntegrated Services in Foundation Technology
• Security• Wireless• Storage
Transformational ThemesIntegrated Services in Foundation Technology
• Security• Wireless• Storage
Customer Benefits:Enabling Collaboration
Increased EfficiencyReal-time, ubiquitous Visibility
Common Management
Customer Benefits:Enabling Collaboration
Increased EfficiencyReal-time, ubiquitous Visibility
Common Management
Case Study: Security
Administration – ERPAdministration – ERP
Production – MESProduction – MES
No CommunicationNo Process Integration
No CommunicationNo Process Integration
No VisibilityNo Visibility==
Key Drivers for Integration• Process Integration• Visibility
Key Drivers for Integration• Process Integration• Visibility
Transformational Theme• Security
Transformational Theme• Security
Business Network – Administration, ERPBusiness Network – Administration, ERP
Operations Network – Production, MESOperations Network – Production, MES
SecuritySecurity
Co
nn
ecte
dC
on
nec
ted
Co
nn
ecte
dC
on
nec
ted
Customer Benefits:Increased Visibility and Flexibility
Cost reduction
Customer Benefits:Increased Visibility and Flexibility
Cost reduction
Efficient Manufacturing in Action
Sequential production steps throughout physical car productionSequential production steps throughout physical car production
Flashing of software in parallel production lines due to time required for downloading huge amounts of software (up to 800MB today, expected to grow to 2GB over next years)
Flashing of software in parallel production lines due to time required for downloading huge amounts of software (up to 800MB today, expected to grow to 2GB over next years)
Key Drivers for Integration• Process optimization• Cost reduction
Key Drivers for Integration• Process optimization• Cost reduction
APAP
APAP
Flashing of software wirelessly in parallel to physical car production
• Tremendous gain in efficiency (15 – 30 minutes per car)
• Huge cost reduction (estimated 5% – 10% reduction of production time)
• Quality improvement (checks)
Flashing of software wirelessly in parallel to physical car production
• Tremendous gain in efficiency (15 – 30 minutes per car)
• Huge cost reduction (estimated 5% – 10% reduction of production time)
• Quality improvement (checks)
Network EnabledNetwork Enabled
Products Behind the SolutionProducts Behind the SolutionCisco and OSIsoftCisco and OSIsoft
Breadth of Product Portfolio
CISCO AIRONET® / AIROSPACE SERIES
Reliable wireless IP connectivity
CISCO UNIFIED IP PHONE (Wired/Wireless)
Voice over IP solution for
Cisco certified partners
CISCO PIX® FIREWALLRobust security appliance to
alleviate vulnerability concerns
CATALYST® 2950 AND 3550 STACKABLE SWITCHESFlexible form factors and
intelligent switching features for plant networks
CATALYST 2955 INDUSTRIAL ETHERNET SWITCHES
Industrial-grade connectivity forplant floor applications
CISCO SECURE AGENTSelf-defending networks
CATALYST 2940ETHERNET SWITCHES
Control system connectivity
CISCO® ISR productsIntegrated Services Router
Bridging the Gap with Cisco and OSIsoft
• Secure Data Link between Information Network and Control Systems
• Isolate/Protect/Secure PCN Data and Devices
• Timely and Appropriate Response to Incidents
• Enterprise and Regulatory Security Policy Compliance
• Allows introduction of advanced technology
• Reduce operation expenses
• Adheres to Enterprise IT management policy
Enterprise IT Domain
Business Network
Process Control Domain
Process Control Network
DMZ
Industrial Data Center
Hybrid Networks- Cisco INM
A single integrated real-time ‘business driven’ dashboard
WiredCity OSIsoft
RTPM
Real-time visibility for real-time troubleshooting
Reducing operational costs, ensuring business continuity
Real-Time Enterprise (RTE) overcoming role-based challenges,converged networks (IT and Operations)
Secure information sharing and visibility of
PCN & Business Networks
IndustrialDataCenter
Lifecycle Services Enabling Lifecycle Services Enabling Ethernet to the FactoryEthernet to the Factory
Businesses Need Networks to . . .
Provide the Foundation for Transforming Business Processes
Evolve from Connectivity to Intelligent Systems
Participate Actively in Delivery of Applications and Network Services
The Network Touches Everything
OptimizeOptimize
PreparePrepare
PlanPlan
DesignDesign
ImplementImplement
OperateOperate
Cisco Services for EttF
Business Goal
Alignment
SuccessfulImplementation
SuccessfulOperation
Factory Integration Assessment
Implementation Support Service
Infrastructure Assurance Service
SummarySummary
Summary
• Intelligent Networked Manufacturing
– Integrates applications
– Creates an extended organisation
– Increases visibility and flexibility throughout the value chain
• Ethernet to the Factory
Is the foundation for INM
Addresses plant managers’ key concerns
• Cisco is uniquely positioned
To make INM a reality
Thank you very much for your time and interest