EDGE® ConnectCustomized shape cutting control

Product benefits 2

EDGE® ConnectCustomized shape cutting controlThis is the next generation of Hypertherm’s industry leading automated control systems. It includes Hypertherm’s embedded cutting expertise combined with cutting machine OEM customizability. EDGE Connect offers many new software features, enhanced hardware, and field based system configuration capabilities.

Benefits• Superior cutting performance and

embedded expertise (Hypertherm® Phoenix® and SureCut™ technology)

• Convenient operator programming with SureCut outcomes via ProNest® CNC

• Greater reliability through improved industrial system hardware

• Optimized machine setup using EtherCAT communications

• Reduced costs and customization via a Soft Operator’s Console (Soft OpCon) and PLC Connect

• Modular, simple and upgradable CNC ordering and point-of-use configuration design

SureCut 3

EDGE® ConnectSureCutSureCut™ allows customers to maximize performance through embedded expertise. It is brought to you via various delivery mechanisms that include Hypertherm® CAM software, CNCs, and cutting systems.

Outcomes/TechniquesTrue Hole®

True Bevel™

Rapid Part™

Optimized consumable life

Setup/DiagnosisEasy setup

Optimized process parameters

Easy troubleshooting

Benefits• Quality• Productivity• Operating cost• Easy setup• Optimized process parameters• Easy troubleshooting

Phoenix 4

EDGE® ConnectPhoenixEmbedded expertise with Hypertherm’s® proprietary Phoenix®

CNC software delivers unsurpassed ease of use and consistent performance for cutting applications. This software is designed specifically for the X-Y and bevel cutting market and is available in over fifteen languages for easy operation.

Benefits• Integrated cut charts, automatic process

parameters and communications to cutting tool and height control systems for automated control of the cutting process

• Wizards and diagnostic support tools that enable easy setup, use and rapid troubleshooting

• Built-in cutting optimization tips for improving cutting machine performance and process outcomes at the touch of a button

• Advanced process support for pipe, tube, and bevel

• Consistent operator interface for existing EDGE family customers

• Phoenix CNC software improves cut quality and productivity by delivering our expertise directly to your factory, making it as if you have your best operator on every shift

Phoenix 10

ProNest CNC 5

EDGE® ConnectProNest CNCProNest® CNC software enables end users to get optimal cut quality for part programs created using the EDGE Connect CNC. Through the touch screen interface machine operators can create part programs quickly and easily without special training. There are two nesting options available with the EDGE Connect platform.

ProNest CNC for automatic pattern array nesting of a single shape comes standard, and customers have the option to upgrade to True Shape nesting for nesting for multiple shapes with an advanced algorithm. ProNest CNC complements offline ProNest and is ideal  for rush programming by the operator when optimal cut quality is required.

Benefits• ProNest based embedded cutting expertise

is included in every part program created on the CNC, including parts from the standard shape library.

• Simple and intuitive touch screen interface requires minimal operator training.

• Operators can easily nest short-notice jobs with optimal outcomes.

ProNest CNC User Interface

Standard

True Shape™

Reliability 6

EDGE® ConnectReliabilityThe EDGE Connect line of CNCs significantly enhances overall system reliability.

Reliability• Improved industrial hardware using a small

and highly flexible embedded CNC chassis that requires no active cooling (no fans)

• Single cable, EtherCAT connectivity

• Projected Capacitive Touch Screen (PCAP) technology available in the T and TC models

• Solid state hard drive

• Robust design for the harsh cutting environment (heat, dust, electrical noise)

• Remote Help™ utility

Benefits• Embedded CNC chassis offers the most

flexibility for cutting machine integration. It only weighs 1.2 kg (2.7 lb.) and it is our smallest control product

• All of the system components have been integrated to minimize overall part count, improve thermal performance – no cooling fans required

• The system’s solid state hard drive has greater long term reliability by removing moving parts

• The PCAP touch screen (available on some models) is resistant to water droplets and spray present in the cutting environment

• Remote Help reduces downtime and allows for quick resolution should any problems arise

The EDGE Connect only weighs 1.2 kg (2.7 lb.)

Performance 7

EDGE® ConnectPerformanceThe solid state drive eliminates read-write errors and reliability issues due to vibration.

Operating vibration

EDGE Pro EDGE Connect

CNC internal temperature vs. ambient

EDGE Pro EDGE Connect

16C14C12C10C8C6C4C2C

0

Weight

EDGE Pro EDGE Connect

Weight is reduced by >65%.

The low-power processor reduces power consumption by >70% and eliminates the need for cooling fans.

Power consumption

EDGE Pro EDGE Connect

PLC Connect 8

EDGE® ConnectPLC ConnectPLC Connect is an internal PLC, integrated with Phoenix® in real-time. PLC Connect allows machine customization without the need for additional external hardware.Internal PLC for cutting machine customizationEDGE Connect offers an internal PLC for cutting machine customization allowing OEMs to integrate unique features into the machine application. Basic functionality is included with the EDGE Connect, and the system is upgradable to include greater functionality. Programs are created in two different versions of MULTIPROG, which are available from Hypertherm to integrate with Phoenix.

Benefits• Cutting machine manufacturers can

add custom system functionality without requiring changes by Hypertherm®.

• PLC Connect may replace costly external PLCs used by cutting machine manufacturers today

• Various logic frameworks available (IEC 61131 compliant)

• Seamlessly integrated with Hypertherm Real-Time Operating System (RTOS)

PLC programming environment• Cutting machine OEMs have the ability to

add their own programs, such as:

– Drill station with various operations

– Control of oxyfuel torches with programmable timers for preheat, programmable gas flow control, and automatic igniters

– Plate markers using pneumatic punch, zinc powder or ink jet technology

• All programs are developed within MULTIPROG Express and MULTIPROG

PLC Connect

Customizable configuration 9

EDGE® ConnectCustomizable configurationEach EDGE Connect system configuration can be customized to specific applications based upon your needs.

Customizable configurationCutting machine manufacturers purchase their EDGE Connect system hardware. After the hardware arrives, software is ordered through a web interface (Xnet). Software upgrades are available and purchased anytime after the initial installation through the same tool.

Benefits• CNCs can be configured to a specific cutting

machine configuration at the manufacturer’s site rather than weeks before the machine is built.

• Field based upgrades can take place at any time, allowing the flexibility of not returning equipment back to Hypertherm®.

• All EDGE Connect hardware models can support all of the processes.

• Hardware lead times and carrying costs are reduced significantly with region-based stocking.

Process Standard features Optional features

AllProNest® CNC: single part, pattern array nesting ProNest CNC: multi-part, True Shape nestingPLC Connect LT PLC ConnectSoft Operator’s Console for 1-8 stations

Intermediate plasma/oxyfuelIntermediate plasma (Powermax®, MAXPRO200® and others) support

Sensor™ THC height control (single torch only)Basic oxyfuel support

Advanced plasma/oxyfuelAdvanced plasma (HPRXD® and others) support Sensor THC height control (1–4 torches)Intermediate plasma support Plasma bevel, pipe/tube and dual transverseBasic oxyfuel support Oxyfuel bevel

Advanced waterjet Advanced waterjet cutting (HyPrecision™) support Sensor WHC height control

Intermediate plasma/oxyfuel Advanced plasma/oxyfuel Advanced waterjet

Xnet order

Soft OpCon 10

EDGE® ConnectSoft Operator’s Console (Soft OpCon)The Soft OpCon provides users access to torch controls, station select and manual motion without the need for costly external hardware. Additionally, screen captures and camera support are available. Hypertherm® also provides an API that allows cutting machine builders to make their own customized Soft OpCon.

Benefits• Soft OpCon works seamlessly with hardware

operator’s console

• Replaces the need for expensive hardware switches and buttons, reducing cutting machine costs

• Can be adapted to up to 8 cutting stations without writing any software

• API is designed for the popular .NET programming environment and consists of a set of ready to use functions to simplify cutting machine builder programming

Soft OpCon screen capture video

Core configurations 11

EDGE® ConnectCore configurationsSpecifications by models (core configuration)

EDGE Connect EDGE Connect T EDGE Connect TCSize with antenna 43.1 mm (1.70 in) H x 133.8 mm (5.27 in) W

x 94.2 mm (3.71 in) D399.5 mm (15.73 in) H x 530 mm (20.90 in) W

x 131.4 mm (5.17 in) D

Weight 1.2 kg (2.7 lb.) 8.6 kg (19 lb.) 10 kg (22 lb.)Display OEM supplied (1366 x 768) 483 mm (19 in) display (1366 x 768)Ports HDMI, 4-USB, Lan/Wireless, ECAT 2-USB, Lan/Wireless, ECATFront Panel OEM Supplied USB, Power USB, power, start, stop, start, stop,

program and manual speed adjustments raise/lower torch and joystick.

Mount Side bracket or DIN rail Flush mount bracket, 100 mm VESA rear or 4 screw bottom

Benefits• Smaller, thinner, lighter – significant physical

size and weight reductions over previous Hypertherm® CNCs

• Integrated projective capacitive touch screen not sensitive to water droplets

• Meets or exceeds previous generation testing:

– Dust – Shock – Vibration – Temperature

EDGE Connect

EDGE Connect T

EDGE Connect TC

Connectivity 12

EDGE® ConnectConnectivityConnectivity from the EDGE Connect to the cutting tool, drives, and motors is achieved through EtherCAT.

Benefits• Single cable connectivity between the CNC

and the drive cabinet

• All custom I/O, arc voltage and communications cabling to the HyPerformance® Plasma HPRXD® is replaced by a single, off-the-shelf EtherCAT cable

• All drive wiring from the CNC (40–50, individually wired connections) is replaced by a single EtherCAT cable

• All EDGE Connect CNCs support the simplest 2-axis systems up to the most complex 10+ axis dual-bevel plasma systems

HDMI USB 3.0 USB 2.0

ANT USB 2.0 LAN ANT

DVI EtherCAT

DC-IN

13

EDGE® ConnectSensor THC lifterHypertherm provides lifter mechanics and an optional magnetic breakaway to pair with the Sensor™ THC software on Hypertherm CNCs.

LifterHypertherm® provides lifter mechanics and an optional magnetic breakaway to pair with the Sensor THC software on Hypertherm CNCs. This lifter mechanism, based on the proven ArcGlide® design, provides exceptional performance in the harsh plasma cutting environment. The slide pairs with both digital and analog drives and motors, which are supplied by the cutting machine manufacturer and connect to one of two motor coupling options.

Sensor THCSensor torch height control is an integrated torch positioning system to provide optimized plasma cut performance using Hypertherm’s embedded process expertise.

As a software feature built into EDGE Connect CNC, this allows for use of Hypertherm supplied lifter mechanics or custom lifter mechanics for special applications.

Benefits• Robust mechanics for the harsh cutting

environment

• Ability to be used on plasma systems up to 800 amps

• Side shields protect the slide from debris for multi-torch systems

• Magnetic breakaway protects the torch from damage during collisions, and allows for quick, repeatable recovery should a collision occur

• The integrated laser pointer allows for easy plate alignment

Shields

Magnetic breakaway

Additional accessories 14

EDGE® ConnectAdditional accessories

In addition to the hardware CNCs and torch height control accessories, Hypertherm® also offers:

• EtherCAT cables

• HyPerformance® HPR® EtherCAT interface boards

• Mounting brackets available for all 3 models

Additional accessories available to optimize your system

Benefits• Hypertherm has everything that you need to

get your system up and running. We have tested and confirmed the accessory items that we provide.

• Cabling is certified for performance for EtherCAT in electrically noisy and harsh environments ensuring optimal performance.

HyPerformance HPR interface kit

EDGE Connect DIN rail bracket EDGE Connect wall bracket

EDGE Connect T, TC panel mount bracket

EtherCAT cable

™

Hypertherm, EDGE, Phoenix, SureCut, ProNest, True Hole, True Bevel, Rapid Part, Remote Help, Powermax, MAX, HPR, HyPrecision, Sensor, HyPerformance, and ArcGlide are trademarks of Hypertherm Inc. and may be registered in the United States and/or other countries One of Hypertherm’s long-standing core values is a focus on minimizing our impact on the environment. Doing so is critical to our, and our customers’ success. We are always striving to become better environmental stewards; it is a process we care deeply about.

© 7/2016 Hypertherm Inc. Revision 0897050

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Visit us on the web at: www.hypertherm.com/EDGEConnect