intermec confidential southern california ebusiness forum rfid southern california ebusiness forum...

Intermec Confidential

Southern California

eBusiness Forum

RFID

Southern California

eBusiness Forum

RFID


AgendaAgenda Making Sense of It All Alternatives Where to Start Applications


Intermec Technologies Corp.Intermec Technologies Corp.

$850M revenue 37 years experience in supply chains and ADC Focus on industry verticals, investment protection Over 20 years experience with RFID 37 years in global standards organizations

RFID through ISO, ANSI, EAN and UCC since 1998 EPCglobal Hardware and Business Action Groups

End-to-end supply chain solutions

ManufacturingManufacturingWarehouse &Warehouse &

LogisticsLogistics RetailRetailHome Sales & Home Sales & Field ServiceField Service


Making Sense of It AllMaking Sense of It All


Asset Contains an RF Tag/Label Instead of Asset Contains an RF Tag/Label Instead of (or in conjunction with) a Bar Code Label(or in conjunction with) a Bar Code Label

Interrogator “Scans” the Tag for Information Interrogator “Scans” the Tag for Information Using RFID. Using RFID.

The Differences:The Differences:

a) Interrogator May Read any field or memory locationa) Interrogator May Read any field or memory location

b) May select a group of tags based on field valuesb) May select a group of tags based on field values

c) Write New or Additional Information to Tag (depending on c) Write New or Additional Information to Tag (depending on privileges or process requirements)privileges or process requirements)

How RFID WorksHow RFID Works


Reader / InterrogatorAntenna

Tag

IntermecUAP-2100

IntermecUAP-2100

IntermecUAP-2100

IntermecUAP-2100

Existing Data Collection System

Theory of OperationTheory of Operation


Three Basic Types: Active

Battery powered memory, radio & circuitry High Read Range (300 feet) $$$

Semi-Passive Reader activates tag, but battery powers memory

and circuitry Medium Read Range (10 - 50 feet) $$

Passive Backscatter Reader powered Shorter Read Range (4 inches - 18 feet) $

Not All Tags Are The SameNot All Tags Are The Same


Passive Backscatter – Our FocusPassive Backscatter – Our Focus

Low Cost Good Read Range Good Read Rate Standards


FrequenciesFrequencies

10 kHz10 kHz 100 kHz100 kHz 1 MHz1 MHz 10 MHz10 MHz 100 MHz100 MHz 1000 MHz1000 MHz 300 GHz300 GHz

Low Freq. EASLow Freq. EAS Mid. Freq.Mid. Freq.EASEAS

Cell PhoneCell Phone

RFID: RFID: Item Item

ManagementManagement

DataDataModemModem AMAM

RadioRadioToysToys

GarageGarageDoorDoorCBCB FMFM

RFID:RFID:Access ControlAccess Control

Animal IDAnimal ID

RFID: Item RFID: Item ManagementManagement& Toll Roads& Toll Roads

MicrowaveMicrowaveEASEAS

TVTV

DataDataTerminalTerminal

RFID:RFID:Smart CardsSmart Cards

2.45 GHz2.45 GHz

Best bet…Best bet…Concentrate on your business requirementsConcentrate on your business requirements

Let requirements dictate frequencyLet requirements dictate frequency


StandardsStandards

ISO 18000-6B

Global 18000-6C

Global Matches Gen2

EPCglobal Gen1

Class 0 US Only

Class 1 Limited outside US

Gen2 Global Matches ISO 18000-6C


AlternativesAlternatives


TagsTags

Rigid Tags Reusable Long Life

Flexible Tags (Labels) Shorter Life Inexpensive


Interrogator OptionsHardware Required

RFID Interrogator and Antennae Lights, Alarms, Message Board Process Controller

RFID Interrogator and Antennae Presence Detectors PLC or Process Controller Alarm / Lights

RFID Interrogator and Antennae Presence Detectors Lights, Alarms, Message Board Process Controller

RFID Interrogator and Antennae Presence Detectors Lights, Alarms, Message Board Process Controller

Application

RFID Interrogator and Antennae Rugged Vehicle Mount Computer Wireless LAN Card and Antenna Special Tag for Pallet

RFID Write and Read Barcode Imager (Linear / 2D) WLAN, WAN Bluetooth

RFID Printer with Software Labels for various materials and sizes Application Controller

Stretch Wrap Scanning

Conveyor Scanning

Dock Door Scanning

Overhead Scanning

A

B

C

D

Forklift Reader

F

Hand Held Mobile

E

RFID Printer

and Labels

G

IF8

IF8

IF8

IF8

IV8

IF4

IV7

IF5

IF5

IP3

PM4i

IF5


Your Manufacturing FloorYour Manufacturing Floor

Receiving

Shipping

WIP Replenishment

Product Labeling & Tracking

Inventory Management

Work-in-Process

Quality Assurance

Labor Tracking

Secure Access

Time & Attendance

Tool CribAsset Tracking


Your Warehouse/DistributionYour Warehouse/Distribution

Document Management

Shipping

Picking

Cross-Docking

Receiving

Inventory Management

Order Consolidation

Forward Pick Replenishment

Putaway


Where to StartWhere to Start


Qualifying IssuesQualifying Issues

Process Change Cost Time

Performance


ImplementationImplementation

Preliminary Site Visit Spectrum Analysis Mounting Requirements Power and Network Connections Tag Attachment Interface Requirements


Non-RFID ConsiderationsNon-RFID Considerations

Application Needs Cost / Benefit Ratio

Data Redundancy Rely on 3rd party database? Rely on network integrity and persistence? Infrastructure Costs (Network Capacity)

Data Security Encryption

Overall Benefit Increase scope of analysis Response times Item-specific, time-dependent data


Logistics / TransportationLogistics / Transportation Raxel

Biohazardous waste tracking / disposal Governmental compliance

JM Family Toyota Automotive inventory control Barcode and RFID

Paramount Farms Nut harvesting Truck / trailer tracking

Cargill Sugar cane harvesting Truck / trailer tracking


Consumer ProductsConsumer Products

Excel Beef Beef tracking Governmental compliance

Georgia-Pacific Pilot Reusable plastic containers


Retail and Retail Supply ChainRetail and Retail Supply Chain

Metro AG Case and pallet level tracking ISO 18000 at first GTIN plus serial number Future store initiative Vendor mandate

Multiple DCs


Industrial ProductsIndustrial Products Major Automotive OEM

WIP tracking and process control Engines, transmissions, chassis

Two Major Heavy Duty Truck Makers WIP “traveler” and process control Avoid assembly line shutdowns

Major Personal Watercraft Maker Final assembly WIP “traveler” and process control

Major Automotive OEM In-plant metal rack tracking Forklift readers Handhelds


Homeland SecurityHomeland Security

US Army FORSCOM (Ft. McPherson) Access control during low level security

threats Real-time descriptions of authorized

vehicles and personnel Windshield decals

INS Border crossing security Plastic ID cards with RFID


MiscellaneousMiscellaneous

Sharp – major appliances Sheetz – computer asset tracking Boise Cascade – QA location inspection Trane – air conditioners Johnson Space Center – gas cylinder Delphi – plastic part containers MTD – engines for mowers & snow blowers Woodbridge – metal racks


RFID PilotsRFID Pilots

Tire Tagging Medical Instruments Tobacco Pallets Cases of Meat – retail stores Carpet & flooring material tracking FEMA – asset tracking American Woodmark – pallets of cabinets Lockheed Martin – Navy ship components


Product GenealogyProduct Genealogy

RFID tag affixed to part, assembly or box

Tag can contain part number, location produced, production line, worker, date and other types of information

Product genealogy can travel with the part through out its useful life or requirement of the process

Portals, VMU or hand-held units can interrogate and update the RFID tag any where, any time to get a complete history of the item

Mechanics Benefits

Eliminates wasted time

Improves regulatory compliance

Minimize warranty risk Optimize efficiency

and customer satisfaction

Increases recall efficiency


Putaway & PickingPutaway & Picking

Place RFID tag at each location

Recommended for A and B level items

RFID pallet tag or over-pack label on each load

VMU interrogator automatically reads and writes tags

Any scanning required by a WMS for location and pallet ID

Hand-held unit can be used

Mechanics Benefits

Swifter identification and location

Alerts incorrect action Item and location

matching eliminates wasted time and costs

Validated without error


C

B

A

1 2 3 4

S1 S2S2 S3S3

Putaway/PickingPutaway/Picking

RFID Reader on Forklift

RFID Tags on pallets and at

locations


C

B

A

1 2 3 4

S1 S2S2 S3S3

IncorrectGo To A2

PickGo to S3

Go To A2Verify

PutawayGo to A4



Tags at Locations & Pallets


C

B

A

1 2 3 4

S1 S2S2 S3S3

PickGo to S3

Return toReceiving



Tags at Locations & Pallets


Kanban Signaling - ReplenishmentKanban Signaling - Replenishment

RFID tag can contain exact part number and production line destination

When parts are gone, container can be placed or pushed into range of RFID reader. Or tag can be exposed by missing part.

Forklift driver is directed to pick the part and deliver it to the proper work location

Location tag at the work cell can be read by the VMU interrogator or hand-held unit to verify proper match

ERP and WMS are updated

Mechanics Benefits

Ensures accurate replenishment

Decreases or eliminates down time

Reduces error correction expenses

Kanban directly communicated

Improves workcell efficiency

Increases on-time delivery



Replenish WC27P/N B6579C



RFID tag can contain exact part number and production line destination

When parts are gone, container can be placed or pushed into range of RFID reader

Forklift driver is directed to pick the part and deliver it to the proper work location

Location tag at the work cell can be read by the VMU interrogator or hand-held unit to verify proper match

ERP and WMS are updated

Mechanics Benefits

Ensures accurate replenishment

Decreases or eliminates down time

Reduces error correction expenses

Kanban directly communicated

Improves workcell efficiency

Increases on-time deliveryAllows tracking

between suppliers and

customers

Allows tracking between

suppliers and customers


Labor Tracking & SecurityLabor Tracking & Security

Worker badges contain RFID tag

Tag contains worker ID and other authorizing data

Security - Workers can use their RFID badge to open portals, secure doors, cages, etc.

WIP – labor value added by specific individuals can be captured

Asset Utilization - Attempts to utilize assets, such as forklifts, can be verified against training

Mechanics Benefits

Increases facility security

Decreases risk Efficiently

captures labor costs

Optimizes warranty


Plant Maintenance & Field ServicePlant Maintenance & Field Service

Plant or field equipment carries an RFID tag

Tag can contain information such as last maintenance date, technician ID, parts upgraded, actions taken and next maintenance date

Technicians read tag to verify equipment and location, perform maintenance or repair, and update RFID tag with newest data

Mechanics Benefits

Ensures proper location and equipment

Allows quick reference

Immediate updates Eliminates wasted

time and procedure errors


Yard ManagementYard Management

Incoming trucks logged-in Bill-of-Lading/Manifest

matched to P.O. Temporary RFID tag

attached to the trailer Scanning tag with

handheld unit or as truck goes through a portal, writes manifest number to RFID tag

If location tags are use, location is matched when trailer is dropped by driver

If random location is used, RFID tag allows swift trailer location & content identification

Mechanics Benefits

Reduces lost shipments

Increases productivity

Eliminates costs Reduces excess

inventory Increases customer

satisfaction


Yard ManagementYard Management

Lot B

Lot A

1 432

5 876

9 121110

13 161514

Park in slot 13Park in Slot 3

NoNot

Truck #5

NoNot

Truck #5

YesThis is

Truck #5

YesThis is

Truck #5


Thank You! Questions?

Mike [email protected]

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