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International benchmarkingInternational benchmarkingPatrick Vuillermoz, PlastipolisPatrick Vuillermoz, Plastipolis
CLUSTERPLAST DISSEMINATION EVENT& TECHNICAL CONFERENCE “Latest Trends on moulding te mperatures conditioning control”
September 24th, 2009TORTONA, ITALY
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International benchmarking: objectives (1)● The purpose of the international benchmarking is to examine how
innovation clusters are organized in two countries with leading plastics industry:● Japan● USA
● The aim is to bring recommendations and best practices for the building of CLUSTERPLAST joint action plan.
● This task has included the following activities:● Review of information and data about the US and Japanese technological clusters
covering the polymer converting industry● Selections of a set of representative regional clusters in these two countries● Critical analysis of the organizations of the selected clusters
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Japanese clusters: main players (1)
● Associations of Plastics Material Producers � Japan Urethane Raw Materials
Association � Vinyl Environmental Council � Japan Engineering Plastics Technical
Committee � Japan Thermosetting Plastics Industry
Association � Japan VAM and PVOH Industry
Association � Japan Petrochemical Industry
Association � Japan ABS Resin Industry Association � Japan Styrene Industry Association � Expandable Polystyrene Industry
Association
● Associations of Plastics Product Producers �Japan Urethane Foam Association �Japan PVC Pipe and Fittings Association �Japan Crosslinked Polyethylene Pipes �The Japan Reinforced Plastic Society �Fiberglass Reinforced Plastic Mortar Pipes Association �High Stiffness Polyethylene Pipes Association �High Expanded Polyethylen Foam Industry Association �Food-Pack Thermo-Foaming Association �Japan BioPlastics Association �The Japan Smoking Articles Corporate Association �Japan Vinyl Goods Manufactures Association �Japan Fluoropolymers Industry Association �Japan Industry Union of Plastic Houseware Manufacturers �Japan Plastic Sheet Association �Nippon PET Film Association �Japan Polyethylene Products Industrial Federation �Japan Polypropylene Film Industry Association �Japan Polystyrene Foamed Sheet Industry Association �Japan PET Tray Association �Polystyrene Thermofoaming Industry Association �Japan Polybutylene Pipe Association �Japan Polyethylene Piping System Federation for Water Works
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Japanese clusters: main players (2)
● Other Associations ● Japan Aerospace Exploration Agency Advanced Composite Technology Centar● The Japan Society of Epoxy Resin Technology ● Japan Hygienic Association of Vinylidene Chloride ● Japan Hygienic PVC Association ● Japan Chemical Innovation Institute Highpolymer & Evaluation Center ● Japan Plasticizer Industry Association ● Glass Fiber Association of Japan ● Japan Pipe Rehabilitation Quality Assurance Association ● Society of Industrial-Technology for Antimicrobial Articles ● Evaluation Committee for Adhesion and Adhesives ● The Carbon Fiber Manufacturers Association ● Japan RPF Association ● Plastic Waste Management Institute ● Japan PET Bottle Association ● Japan Hygienic Olefin And Styrene Plastics Association
Japanese clusters: general features (1)
● The policy about clusters in Japan has been founded on 2 mains axes:● The regional industrial revitalization that took place since 1970● The promotion of the Science and the Technology for national
development set up in 1995
● It leads to two categories of clusters with different governances:● The “Industrial cluster” set up in 2001 and reporting to METI[1]:
aiming at supporting the creation of businesses● The “Knowledge Cluster” created in 2002 and reporting to MEXT[2]:
aiming at supporting innovation
[1] Ministry of Economy, Trade and Industry[2] Ministry of Education, Culture, Sports, Science and Technology
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Japanese clusters: pre selection for benchmarking
Kankyo Business Kansai Project (green cluster : http://www.npo-rsc.org).
Shinshu Smart Device Cluster(http://www.tech.or.jp/cluster/en/)
Kyoto Nanotechnology Cluster(http://www.astem.or.jp/kyo-nano/)
Analysis of Shinshu Smart Device Cluster (1)
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● Criteria of selection:● Availability of data● Consistency with CLUSTERPLAST topics
● History of the cluster:● Started in 2002 within the Knowledge cluster initiative (Stage I)● From 2007: new step of development within the Knowledge cluster initiative (Stage II)
● Main activities:● Human network creation● Improvement of collaboration infrastructure / Sharing of informations● Development and commercialization of new products● Human resource development● Skill up meeting
● Members (March 2007)● 319 private firms● 106 research members● 121 supporting organization
546 members
Analysis of Shinshu Smart Device Cluster (2)
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● Technical topics of the cluster:● Smart devices using nanocarbon● Organic / inorganic nanomaterials● Smart devices using interfacial
nanotechnology● Nano-particle composites● Thin film technologies● Ink technologies
● Impact indicators:
●Example of achievements:
Analysis of Shinshu Smart Device Cluster (4)
● Main findings with regard to CLUSTERPLAST:● Project oriented cluster
● Deep involvements of research entities in the clust er governance
● Strong partnership with others local and regional entities
● Formal connections with parallel regional programs:● Exchange program between industry and universities● Industrial clusters● Business – academia partnership● Sharing of facilities
● Organization and management of working groups for setting and implementing projects
US clusters: general features (1)
● There is no specific model of clusters in the USA. ● However, clusters in USA show an important heterogeneity and
complexity that should be underlined:● Complexity regarding topics :
● A multi-topics position is displayed by several clusters or regions. ● The clusters contributes to the attractiveness of regions and to the creation of convergence
areas between actors coming from different technological sectors. ● Territorial complexity :
● Geographical limits of cluster are usually difficult to define. ● Clusters are controlled by a fractal organization: they can be considered at different territorial
levels (metropolis, county, region, state, ...)● Multitude of actors and organizations involved and their variable typology:
● Some cluster’s support initiatives can gather together more than 500 different actors.● Various typology of relations between businesses
● This led the USA authorities to differentiate clusters according to the type of privileged interactions (e.g. Networked, Hub and Spoke, Satellite, Institutional,...)
US clusters: general features (2)
Intrinsic specificities of the US clusters should be
emphasis ● The autonomy of
universities● The entrepreneurial spirit
Michigan Public
Universities
Out of State Funds, Including Federal R&D and other Funds, Charitable Giving, Tuition and Student Support, etc.
Support, Grants, Student Support, Tuition, etc. from Within Michigan.
Auxiliary Income
Giving by Michigan Citizens
State Funding
The Educational Premium
Higher Incomes To Graduates
Spending by Graduates
Spending by Faculty and Staff
Spending by Students
Spending by Visitors
Spending by Universities On Goods, Services, Supplies, Materials, Capital Expenditures, etc. Social Benefits
Knowledge and Technology Transfer
Technology licensing
& Start-up companies
Visitors to Universities
Economic Impact of Michigan Universities
Resource Flow Diagram
Source: Economic Impact of Michigan’s State UniversitiesSRI Project#: PDH 02-019, SRI InternationalMay 2002
Measures of Success: Economic Development and Technology Clusters
Export-based industries
Supplier Industries
Input materials, distribution, trade and other supporting services
Economic Foundation
Technology
Capital and
finance
Regulatory environment
Physical infrastructure
Human resources
INTEGRATED CLUSTERS
CLUSTER STRUCTUREIndustry clustering is a powerful framework for regional economic
development
Public policies are powerful drivers in creating clusters.
US clusters: identification & selection (1)
University of Wisconsin-Madison
Partnership for Innovation (PFI) in
Wisconsin Plastics Industry Cluster
Polymer and Polymeric Composites: Fundamentals and Manufacturing
• Center for Advanced Polymers and Composite Engineering (CAPCE)
• Polymer Fundamentals
• Key Material Properties for Manufacturing Plastic Parts
• Polymer Processing
• Composites and Composites Manufacturing
INDUSTRIAL &
SYSTEMS
ENGINEERING
INDUSTRIAL &
SYSTEMS
ENGINEERING
US clusters: identification & selection (2)Localisation of clusters « Advanced processes of transformation »
Michigan877 companies
31 000 employments
Texas1 000 companies
110 000 employments
Columbus600 companies
15 000 employments
Florida17 000 companies
402 000 employments
St Louis220 companies
35 800 employments
z
Localisation of clusters « Chemistry & Materials »
New York2 934 companies
105 000 employments
New Jersey1 800 companies
70 000 employments
Greater Philadelphia1 375 companies
58 000 employments
Greater Houston1 500 companies
60 000 employments
So. California3 361 companies
118 000 employments
Indianapolis441 companies
28 500 employments
Chicago3 800 companies
126 000 employments
Louisiana2 391 companies
75 000 employments
Cincinnati593 companies
24 000 employments
Chicago Chemistry TechnologyCluster
Source: French Industry Ministry study (2008)
US Clusters: Illinois state model
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● The “Illinois Model” of Technology-Driven Economic De velopment :● For the Department of Commerce and Community Affairs of the State of
Illinois, SRI has developed the “Illinois Model,” a “techonomic” economic development model based on the fusion of technological and economic forces.
● Working closely with Illinois private and public sector stakeholders, the SRI team applied its cluster methodology to analyze the industrial structure of the state, identify key industry clusters with growth potential, and analyze the effectiveness of current state programs and initiatives in encouraging technological and economic development. SRI also conducted a comprehensive benchmarking exercise to assess Illinois’ technological and economic foundations and performance vis-à-vis other U.S. states
Note: SRI International is an independent, nonprofit research institute conducting client-sponsored research and development for government agencies, commercial businesses, foundations, and other organizations.
US Clusters: Chicago Chemistry Technology (1)
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● Main topic: Chemistry & Materials
● Geographical area: State of Illinois, Chicago
● Business entities:● 3800 in 2006 and 70% of them are members of the cluster of Chicago: 726 chemical
plants of production in Illinois; 1100 for advanced material in 2005
● Number of employments:● 126 000 in 2006 and 70% of them are members of the cluster of Chicago; 66 000
related to advanced materials in 2005
● Main companies:● Abbott Laboratories, Akorn, Akzo Nobel, Amcol International, BASF, Calgon, CF
Industries Holdings, Corn Products International, Croda, Dow Agroscience, Emco, Fujifilm Hunt Chemicals, Medline Industries, Prairie Packaging, Rhodia, Rohn and Haas, Solo Cup, Tenneco Packaging, WR Grace
● Innovation indicator: $16 million dollars spent for academic research in chemical engineering
American Institute of Chemical Engineers opened its section in Chicago on October 1924
Industry and Academic
Joint Ventures and R&D Alliances
Illinois Annual Performance Measures
• 24,000+ PhD scientists employed #7 in the US
• 1,400+ Science/Engineering PhDs awarded #6 in the US
• $590 B Gross Domestic Product #5 in the US
• $12.5 B in R&D #8 in the US
$9.7 B Industry R&D #7 in the US
$1.8 B Academic R&D #7 in the US
• 3,200+ utility patents issued #6 in the US
Source: US National Science Foundation, Science and Engineering State Profiles: 2005-2007
US Clusters: Chicago Chemistry Technology (2)
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● University of Chicago● Materials Research Science and
Engineering Center
● University of Illinois-Chicago● Manufacturing Research Center● Microfabrication Applications Laboratory
● University of Illinois-Urbana/Champaign● Manufacturing Systems Laboratory ● Micro and Nanotechnology Laboratory ● Machine Tool Agile Manufacturing Research
Institute ● Engineering/Advanced Transportation
Research and Engineering Laboratory
● Illinois Institute of Technology● Center for Excellence in Polymer Science
and Engineering ● Manufacturing Productivity Center
● Illinois State University● Center for Mathematics, Science and
Technology
● Northwestern University● Institute for Nanotechnology ● Institute for Nanotechnology/Center for
Nanofabrication and Molecular Self-Assembly (NAMSA)
● Nanoscale Science and Engineering Center● Materials Research Center
● Southern Illinois University● Materials Technology Center
● Illinois Federal Laboratories● Argonne National Laboratory ● Fermilab● National Center for Agricultural Utilization
Research
US Clusters: Chicago Chemistry Technology (3)
● Examples of technological investigation areas:● UIC:
● Low cost coating (nanosurfaces)● Polymers and materials for medical and healthcare
applications ● Nanofibers manufacturing● Advanced molecular simulation● Advanced process design and optimization)
● IIT:● Rapid manufacturing● Polymer and material for renewable energy systems (fuel cell,
photovoltaic)
● National Center for Agricultural Utilization Resear ch :● new biobased materials from starches● Modification of natural polymers by thermo mechanical
processes● Starch foam production by extrusio
US Clusters: Chicago Chemistry Technology (4)
● Examples of initiatives:● Management of University-Industry relationships at UIC:
● The College of Engineering Advisory Board was established in May 1980 with the objective of having an active involvement of key government, industry, and academia representatives in the development of the college’s strategy.
● Transfer technology at UIC:● UIC technology services is a single point of contact offering
technology and resource support services to businesses looking to complement their development needs.
● Venture development at IIT:● The mission of the IIT - Knapp Entrepreneurship Center is to be
Chicago’s Leading Professional Support Services Center for Entrepreneurs by providing effective, affordable, and expert resources to help create and grow successful commercial ventures.
● Technology parks at IIT:● The Illinois Institute of Technology has established since 2006 a
University Technology Park (UTP) this has been a $ 50 millions facility investment to promote joint projects between private businesses and academia.
US Clusters: Chicago Chemistry Technology (5)
● The State authorities bring to the cluster development the following technology supporting programs:● Advanced Technology Program (ATP): The ATP fosters projects with a high payoff for
the nation as a whole - in addition to a direct return to the innovators.● Small Business Innovation Research (SBIR) Program: SBIR is a highly competitive
program that encourages small business to explore their technological potential and provides the incentive to profit from its commercialization.
● Small Business Technology Transfer (STTR) Program: STTR is an important small business program that expands funding opportunities in the federal innovation research and development arena. The goal is expansion of the public/private sector partnership to include the joint venture opportunities.
● Innovation Challenge Program: The purpose of the Innovation Challenge Program is to increase the number of Illinois companies that apply for federal research grants.
● The federal Small Business Innovation Research (SBIR) program and its parallel Small Business Technology Transfer (STTR) program provide over $2 billion a year to small companies.
Analysis of Chicago Technology Chemistry
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● Main findings with regard to CLUSTERPLAST:● No specific governance body but leadership of regio nal
development entities● Cluster development is based on the dynamics provid ed by the
universities● Clear focus on entrepreneurship● Support of local authorities:
● State of Illinois● Department of Commerce and Economic Opportunity● The Mayor’s Council of Technology Advisors● CTCNet Chicago● CTC Accelerator● CivicNet
● Powerful supporting and funding schemes:● Federal innovation programs (SBIR, STTR)● Technology parks● Regional technology transfer