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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS)
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1. Effect of Temperature on Diffusivity of Monoethanolamine (MEA) on Absorption Process for CO2 Capture
E. E. Masiren, N. Harun, W. H. W. Ibrahim; F. Adam 1
2. Design of Selectable Modems for MC-CDMA Based on Software Defined Radio Ali Kareem Naha and Yusnita Rahayu 7
3. Simulation and Fabrication of Open-Type Boiler of Fish Cracker Production Line Mohd Zaidi Sidek, Mohd Syahidan Kamarudin, Mohamad Nafis Jamaluddin 15
4. Photocatalytic conversion of CO2 into methanol: Significant enhancement of the methanol yield over Bi2S3/CdS photocatalyst M. Rahim Uddin, Maksudur R. Khan, M. Wasikur Rahman, Abu Yousuf, Chin Kui Cheng 23
5. A New Neuron Ion Channel Model with Noisy Input Current Ahmed Mahmood Khudhur, Ahmed N Abdalla 29
6. An Analysis of Beliefs among UMP International Students towards English Oral Presentation “Pilot Study”
Abdelmadjid Benraghda, Zuraina Binti Ali, Noor Raha Mohd Radzuan. 36
7. Computational Fluid Dynamics study of Heat transfer enhancement in a circular tube using nanofluid.
Abdolbaqi Mohammed Khdher, Wan Azmi Wan Hamzah, Rizalman Mamat 40
8. Development of Solar Oven Incorporating Thermal Energy Storage Application Roziah Binti Zailan, Amir Bin Abdul Razak, Firdaus Bin Mohamad 47
9. Examination of selected Synthesis parameters for composite adhesive-type Urea-Formaldehyde/activated carbon adhesives
Tanveer Ahmed Khan, Arun Gupta , S. S. Jamari, Rajan Jose 52
10. Maximum system loadability based on optimal multi facts location Maher A. Kadim and Yahya N. Abdalla 59
11. The effect of filler ER4043 and ER5356 on weld metal structure of 6061 aluminium alloy by Metal Inert Gas (MIG) Mahadzir Ishak, Nur Fakhriah Mohd Noordin, Ahmad Syazwan Kamil Razali
, Luqman Hakim
Ahmad Shah 66
12. Effect of strong base during co-digestion of petrochemical wastewater and cow
dung
Md. Nurul Islam SIddique and A.W. Zularisam 74
http://www.sciencedirect.com/science/article/pii/S0016236113011526http://www.sciencedirect.com/science/article/pii/S0016236113011526
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
Effect of Temperature on Diffusivity of Monoethanolamine (MEA) on
Absorption Process for CO2 Capture
E. E. Masiren
Faculty of Chemical and Natural Resources Engineering,
Universiti Malaysia Pahang
Lebuhraya Tun Razak, 26300 Gambang, Kuantan, Pahang,
Malaysia
W. H. W. Ibrahim Faculty of Chemical and Natural Resources Engineering,
Universiti Malaysia Pahang
Lebuhraya Tun Razak, 26300 Gambang, Kuantan, Pahang,
Malaysia
N. Harun Faculty of Chemical and Natural Resources Engineering,
Universiti Malaysia Pahang
Lebuhraya Tun Razak, 26300 Gambang, Kuantan, Pahang,
Malaysia
F. Adam Faculty of Chemical and Natural Resources Engineering,
Universiti Malaysia Pahang
Lebuhraya Tun Razak, 26300 Gambang, Kuantan, Pahang,
Malaysia
Abstract— Diffusion coefficient study gains an
interest to know the mass transfer properties of
molecules especially in study of the absorption process.
The main objective of this study is to investigate the
effect of temperature on diffusivity of MEA absorption
process for CO2 capture. Three different values of
process temperature were chosen for simulation in this
study, 25oC, 40oC and 45oC. The MD simulation was
carried out at NVE (200ps) and NPT (1ns) ensemble in
Material Studio 7.0 software. Mean Square
Displacement (MSD) analysis was done to compute the
self-diffusion coefficient of molecules in tertiary system
(MEA+H2O+CO2). The results show that the rate of the
diffusion coefficient is increased as temperature
increased. Diffusion coefficient at 45oC is the highest
compared to others temperature. MD simulation is used
to study details about absorption process and capture
CO2 acid gases. The simulation diffusivity result
obtained from this work shows higher compared with
theoretical results.
Index Terms— Molecular Dynamic, Simulation,
Amine Absorption Process, Monoethanolamine,
Carbon Dioxide, Mean Square Displacement
I. INTRODUCTION
Recently, the increment of CO2 composition in air will be contributing the increment of the global
temperature. IPCC (Intergovernmental Panel on
Climate Change) is an international agency, whose
plays a role in preparing a report about the global
climate change [1]. IPCC is one of agencies in this
world which extensively conduct the research to
overcome the global climate change problem. At
present, there are many CO2 capturing chemical
materials are known such as amine-solvent, organic
molecular cages, ionic liquids, metal-organic
framework, zeolite and carbon-materials [2]. In this
study, amine-solvent is used to determine the
diffusivity of CO2 in amine-based absorption
process. Absorption process is a process in the
scope of post-combustion capture process. This
technology has been established over the year since
1930’s [3]. MEA, monoethanolamine (C2H7NO) is
a primary amine. Which has been used as solvent in
CO2 capture due to higher performance in the
absorption process [4].
Molecular Dynamic (MD) simulation was run on
molecules species to calculate the diffusion
coefficient. This computational method has become
an effective tool to explore more deeply about
absorption process and also CO2 capture. MD
simulation used to study the molecular properties
such as the diffusion coefficient [5]. This
computation technique can also study others
thermodynamic condition at atomic level that
cannot be study by doing experimental. Moreover,
this technique has many advantages compare to
chemical experimental study such as environmental
friendly and money saving [6]. In CO2 capture cost
process, more than half is distributed to the
absorbent regeneration part [7]. Study on the
thermodynamic properties is essential before
operating the absorption process in pilot plant. In
addition, cost for experimental research to study the
diffusion coefficient is high particularly at
operating condition of higher pressure and
temperature [8]. Besides that, the equipment used
for study diffusion coefficient of solute in liquid
solvent in low concentration is expensive. MD
simulation also is an option to study the diffusion
coefficient of solute in supercritical fluid because
it’s difficult to run by experimental [9]. Therefore,
the computation measurement study offers better
approach to do the research on diffusivity.
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
Factors that affected the diffusion are concentration
gradient, pressure gradient and temperature
gradient [10]. Diffusion coefficient, density and
viscosity are used to calculate the mass transport
properties of molecule in a system [11]. Diffusion
coefficient is usually seen as DAB in equation which
represent as the flux of a diffusing component A
and B with unit m2/s. In MD simulation, mean
square displacement (MSD) analysis or the mean
square of the distance molecule move is used
calculate the rate of diffusion coefficient. The
theories which can be used to study MSD analysis
are the Fick’s laws, Einstein-Smoluchowski theory
[5], [12] and the Maxwell-Stefan theory [13]. In
MD simulation, the Maxwell-Stefan theory will be
used in MSD analysis. This theoretical can be used
to calculate the diffusion of mixture system [14].
Besides MSD analysis, velocity auto-correlation
function analysis also used to study transport
diffusion system [12].
The literature study on diffusion coefficient by
using MD simulation is very limited in open
literature. Result diffusion coefficients of MEA,
CO2 and H2O in various systems were reported in
the literature such as study diffusion coefficient of
H2, H2O and CO in various n-alkanes by using MD
simulation [15], calculate diffusion coefficient of
pure water by MD simulation [16], calculate
diffusion coefficient of MEA, DEA, MDEA and
DIPA [17] by experimental, calculate diffusion
coefficient of PZ and MDEA by Tylor dispersion
method experiment [18].
The temperature and pressure as operating
conditions in actual absorption process in pilot
plant are in ranges 38oC-60
oC and 1 bar,
respectively [19]. The aim of this paper is to
discuss the effect of temperature on diffusivity of
CO2 and MEA in MEA solution during absorption
process.
II. . SIMULATION METHODOLOGY
MD simulation was done by using software of
Material Studio (version 7.0) which installed on HP
Z420 workstation. This software is licensed
software manufacture by Acceryls (San Diego,
USA) [20]. The MD simulation was started with
replicate the structure of single molecule. The
structure of molecules is obtained from Royal
Society of Chemistry database [21]. There are three
phases in running MD simulation which are the
relaxing phase, the equilibrium phase and the
sampling phase [5]. Geometry optimization step
were carried out on each of the molecules to ensure
the stable molecular geometry to be used in further
simulation steps. The default algorithm used is the
Smart Algorithm and Fine convergence level. The
simulation boxes are developed using the
amorphous cell calculation model in Material
Studio software. Type of forcefield used is
COMPASS and summation method used is Ewald
to calculate electrostatic energy or electrical
interaction [22]. Once the simulation box is
developed, this model is simulated for box energy
minimization. The simulation is started with
equilibration of the system under constant number
moles, volume and energy (NVE) ensemble for 200
ps with random initial velocities. The simulation
process is continued in dynamic mode under
constant number of moles, pressure and
temperature (NPT), isothermal-isobaric ensemble
for 1ns. Within this time step, the integration of
equation algorithm is going through. The time step
choose to be used is 1 fs. 1 fs time step is reported
to enough for ensure the molecules in amorphous
cell box does not overlapping [22]. Pressure is kept
constant at 1 atm to achieve an equilibrium density.
The simulation box consists of 300 molecules of
MEA, 300 molecules of CO2 and 1000 molecules
of H2O. Fig 1 shows the molecular structure of
molecules CO2, H2O and MEA. Table 1 shows the
simulation parameters to represent MEA absorption
process. This study is an the extension of previous
study [23]. This model is simulated at three
different temperature, 25oC, 40
oC and 45
oC.
(a)
(b)
(c)
Fig. 1: Schematic labelling of molecules (a),
Monoethanolamine (b) Water (c) Carbon
Dioxide
The Einstein relation is used to calculate MSD in
MD simulation. Equation 1 shows equation to
determine coefficient of molecular diffusion, D in
MD simulation [13]. The slope of MSD graph is
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
diffusion coefficient value, D. The value have
divide with 6 as the system is in 3-dimensional
system and do conversional unit (Å2/ps to m
2/s) as
shown in equation 1.
Di,self =1
6Nilimm.δt
1
m.δt∑ < (rl,i(t + m. δt) −
Nil=1
rl,i(t) >2 (1)
Ni = the number of the molecules of component i
δt = the time step used in the simulation m = the total number of the time steps
rl,i(t) = the position of the lth molecule of component I at time t
The Stokes-Einstein relation also can be used in
calculation of MSD. Equation 2 shows the Einstein
equation over the time interval [24]:
6Dt =< |r(t) − r(0)|2 >= 𝑀𝑆𝐷(𝑡) (2) Where r(t) = [x(t), y(t), z(t)] show the coordinates atoms at time t. Equation 3 is used to
calculate the diffusion coefficient as a function of
MSD results [25].
D =1
6
d
dtMSD(t) = constant (3)
III. RESULT AND DISCUSSION
MD simulation is used to calculate CO2 and MEA
diffusivity in MEA solution [13]. MEA is classified
as bases with the presence of nitrogen atom which
has unshared electron pair. It is consists of
hydroxyl group which help for the solubility in
water and amino group is used to assist the
alkalinity in water to absorb the acid gas [26].
Table 2 shows the diffusion result in simulation. As
shown in table 2, as temperature increased, the
value of diffusion coefficient also increased.
Molecule is colliding with each other in periodic
boundary result the repeat motion which called as
diffusion. When give a heat, the atom will be
vibrational motion and collide with other neighbour
atom [27].Moreover, increasing in temperature
condition will be affect the rate constant of reaction
[28]. The diffusion coefficient of CO2 is higher
than MEA and H2O as depicted in Table 2. The
molecular mass of MEA, CO2 and H2O are 61, 44
and 18, respectively. As the molecular mass (size
of the molecule) increase, the diffusion rate will be
slower.
In this simulation, MEA solution is selected as
chemical solvent were used to absorb CO2 gas. CO2
gas will diffuse from gas to liquid phase then
dissolve in liquid phase to do interaction and
reaction [29].
Table 2: Diffusion result for simulation
Simulation
Components/ Temperature 45oC 40
oC 25
oC
CO2 (m²/s) 9.0897E-09 8.6780E-09 7.2200E-09
H2O (m²/s) 6.6975E-09 6.6600E-09 5.8200E-09
MEA (m²/s) 5.2770E-09 5.3830E-09 4.6400E-09
Fig 2 to 4 shows the plot of the MSD versus time at
temperature 45oC, 40
oC and 25
oC, respectively.
These graph used to calculate diffusion coefficient
have a straight line with a constant slope. The slope
was the MSD value increase linearly with time.
From these graphs, can be seen that the slope were
increased with the increased of temperature. The
results obtain from this work show some different
with the theoretical calculation.
Fig. 2: Prediction of diffusion coefficient graph for MEA, H2O and CO2 at 45
oC
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
Fig. 3: Prediction of diffusion coefficient graph for MEA, H2O and CO2 at 40
oC
Fig. 4: Prediction of diffusion coefficient graph for MEA, H2O and CO2 at 25
oC
COMPARE WITH MATHEMATICAL EQUATION
In order to validate the accuracy of simulation
result, theoretical calculation is done. Two type of
theoretical calculation is used which are Wilke-
Chang equation [30] and based on Versteeg and
van Swaaij (1988) study [17]. Versteeg and van
Swaaij (1988) study is used because related to CO2
diffusion in amine solution.
Theoretical calculation of diffusivities in liquids
(Wilke-Chang equation)
The Wilke-Chang equation is used to calculate the
diffusivity of MEA and H2O [30]. Equation 4
shows the Wilke-Chang equation.
𝐷𝐴𝐵 = 1.173 × 10−16(∅𝑀𝐴)
1/2𝑇
𝜇𝐵𝑉𝐴0.6 (4)
MA = the molecular weight of solvent B
𝜇𝐵 = the viscosity of B VA = the solute molar volume at the boiling point
= the association parameter for solvent, 2.6 for
water
T = the temperature of system
Theoretical calculation of diffusion CO2 in MEA
aqueous from Versteeg and van Swaaij (1988)
The diffusion of CO2 in MEA aqueous can be
calculate by using the N2O analogy in literature
[17] [31]. Equations 5 to 9 are shows the way how
CO2 diffusivity calculated on aqueous MEA amine.
𝐷𝐶𝑂2 = 𝐷𝑁2𝑂 (𝐷𝐶𝑂2𝐷𝑁2𝑂
) 𝑖𝑛 𝑤𝑎𝑡𝑒𝑟 (5)
𝐷𝐶𝑂2(𝑚2. 𝑠−1) = 2.35
× 10−6𝑒𝑥𝑝 {−2119
𝑇(𝐾)}
(6)
𝐷𝑁2𝑂(𝑚2. 𝑠−1) = 5.07
× 10−6𝑒𝑥𝑝 {−2371
𝑇(𝐾)}
(7)
𝐷𝑁2𝑂= (5.07 + 0.865𝐶𝑀𝐸𝐴 + 0.278𝐶𝑀𝐸𝐴
2 )
× 10−6exp (−2371 − 93.4𝐶𝑀𝐸𝐴
𝑇(𝐾))
(8)
𝐶𝑀𝐸𝐴 =10𝐶%𝑤/𝑤𝑑
𝑀𝑤 (9)
Table 3 shows the comparison of simulation results
with theoretical results. Based on this table, the
value of exponent (E-09) is same for all results. But
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
when compared to diffusivity value, the simulation
result is quite larger compared to theoretical results.
The simulation result obtained from this work
shows bigger than theoretical result. The reasons
are these two systems were different in number of
molecules, operating conditions and simulation
approximation (force field, summation method,
ensemble, algorithm etc.) as previous simulation
work. In this simulation work, it applied the
molecular mechanics principle. Its means, MD
simulation consider the physical interaction and
without chemical interaction such in quantum
mechanics and experimental study. Furthermore, a
reliable result of diffusion coefficient of solutes in
solution can be obtained if longer MD simulation
need to run expect up to 3 ns of NPT ensemble [5],
2 ns of NVT ensemble [22] and 30 ns of NVT
ensemble [15]. [25] Also literature shows the
calculation of diffusion coefficient by using
numerical computation need to run over a long time
periods and/or used large ensemble size for
statistical reasons. However, this present simulation
work only can be done NPT ensemble part until 1
ns due to limited time and lower performance of
computer processor used. Different type of
ensemble for production phase contribute to
different result of diffusion coefficient. [12], [22],
[9] proposed the simulation procedure by using the
canonical equilibrium ensemble (NVT) and [25]
used PVT ensemble (the temperature-pressure-
volume) in order to compute the diffusion
coefficient.
Table 3: Comparison simulation results with theoretical results
Simulation
Components/ Temperature 45oC 40
oC 25
oC
CO2 (m²/s) 9.0897E-09 8.6780E-09 7.2200E-09
H2O (m²/s) 6.6975E-09 6.6600E-09 5.8200E-09
MEA (m²/s) 5.2770E-09 5.3830E-09 4.6400E-09
Theoretical (used Wilke-Chang equation)
CO2 (m²/s) in water 3.3893E-09 3.1661E-09 1.1034E-09
H2O (m²/s) in water 5.1372E-09 4.7989E-09 3.3537E-09
MEA (m²/s) in water 1.9655E-09 1.8360E-09 1.2831E-09
Theoretical (used Versteeg and van Swaaij (1988))
CO2 (m²/s) in water 3.0001E-09 2.6972E-09 1.9183E-09
H2O (m²/s) in water 2.9303E-09 2.6013E-09 1.7766E-09
MEA (m²/s) in aqueous MEA 2.2954E-09 2.0577E-09 1.4467E-09
CO2 (m²/s) in aqueous MEA 2.4002E-09 2.1181E-09 1.4214E-09
IV. CONCLUSIONS
Mean square displacement calculation is used to
calculate the diffusivity of molecules in MEA
solution. The rate of the diffusion coefficient is
increased as temperature increased. Rate of
diffusion coefficient at 45oC is the highest
compared to 40 o
C and 25 o
C. The diffusion
coefficient of CO2 is larger than H2O and MEA in
liquid state due to small molecular weight. Even
though the values of diffusion coefficient of this
simulation work are higher than experimental and
theoretical data, the trend follows the theoretical
with CO2 has the highest diffusion coefficient.
While, it is good effort to study the diffusion
coefficient by MD simulation. The main reason of
different diffusivity value is probably due to MD
simulation used molecular mechanic principle that
may ignore some factors for cheaper calculation.
MD simulation basically involved the physical
interaction and based on molecular mechanic
principle. Besides that, this simulation is run in
condition of 1 ns NPT ensemble and on lower
performance of computer processor. Further study
need to carry out in order to study deeply about
CO2 absorption in MEA solution.
V. ACKNOWLEDGMENTS
The author would like to give appreciation to
University Malaysia Pahang and the Accelrys Asia
Pacific for fully cooperate to complete this work. In
addition, for financial support from the Higher
Education Ministry of Malaysia through
fundamental research grant scheme (FRGS) on
RDU130109.
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28. P. S. Nair and P. P. Selvi, “Absorption of Carbon dioxide in Packed Column,”
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
Design of Selectable Modems for MC-CDMA Based on Software
Defined Radio
Ali Kareem Nahar a,b
a Faculty of Electrical and Electronic
Engineering, University Malaysia Pahang ,
26600Pekan, Pahang, Malaysia
Yusnita Rahayu a
b Universities of Technology, Department of
Electrical Engineering, Baghdad, Iraq
MC-CDMA technique is the combination of
Orthogonal Frequency Division Multiplexing (OFDM)
technique and Code Division Multiple Access (CDMA)
technique and collects the benefits of both techniques to
provide higher data rates and greater flexibility for
voice, data, video and internet services for future
wireless systems. In this paper MC-CDMA system based
on Software Defined Radio (SDR) was proposed. The
proposed data spread model consists of gold code and
Selectable six modulation types (BPSK, QPSK, 8QAM,
16QAM, 32QAM and 64QAM). In addition, OFDM is
designed by both FFT and IFFT for detecting ideal
channel. The programming is done by using MATLAB-
Simulink tool as well as M-files presented for each
modem. Matlab 13A. The transmitter send 4, 3 and 2 bit
to the receiver in which the system indicate is too big
for 4 and 3 bit therefore the transmitted but reduced to
two bit for successfully system work. To achieve
optimum encoding and decoding signal the all
modulation techniques use 5 MHz to 20 MHz spectrum
frequency. Moreover the bandpass signal generation
has optimal utilized area to satisfy the required
sampling rate
I. INTRODUCTION
Recently, the growth of video, voice and data communication, the users demanded high date rate
over the Internet wireless environment where the
spectral resource is scarce. To fulfill the
requirements SDR-CDMA is very efficient way to
overcome inter-symbol interference (ISI) on
frequency selective channels [1].
Many research focus on OFDM scheme which has
severed disadvantages such as nonlinear
amplification, sensitivity to frequency offset and
difficulty in subcarrier synchronization [2]. MC-
CDMA is a combination of CDMA and OFDM and
has the benefits of both systems [4, 5]. Thus, the
parameters of OFDM become the basic parameters
of MC-CDMA. In [3,4] proposed OFDM based on
wavelet, where both FFT and IFFT blocks are
replaced by an inverse discrete wavelet transform
(IDWT) and discrete wavelet transform
(DWT)respectively. In [5,6] propose MC-CDMA
system based on a combination of OFDM and
CDMA system for better robustness against
multipath, interference rejection, and impulse noise
frequency reuse, etc. In [7] proposed OFDM for
broad-band local area wireless based on standards
IEEE802.11a [8, 9].
In this paper focus inn analyze the parameters of
OFDM selectable modulation in MC-CDMA. The
simulation parameters considered are: guard time
interval, sampling rate, symbol duration, and
number of data subcarriers. The analysis carried out
using MATLAB. The OFDM and MC-CDMA
analyze under different parameters to determine the
better of the two for the modern wireless
communications.
II. RELATED WORK
In the recent past, a number of study projects in the
field of SDR networking have been presented. In
[10] proposed a new design of CDMA digital
transmitter for a multi-standard SDR base band
stage. The platform involves of reconfigurable and
reprogrammable hardware platform which provide
different standards with a common platform, and
implemented with FPGA by create VHDL model
of CDMA transmitter. In [11] introduce a basic
acquisition system for finding and classifying Base
Stations (BSs) in visibility in the framework of a
CDMA wireless positioning system, based on IS-
95 cellular standard. In [12], concentration on the
importance of MC-CDMA and use adaptive
modulation, the exploitation of fluctuations channel
quality, so that they can exchange more traffic
multimedia using the same bandwidth, a high
efficiency in bandwidth and diversity inherent to
the channel fading as compared with OFDM and
DS-CDMA in the Fig. 1 shown
Fig. 1 MC-CDMA and DS-CDMA use the whole
bandwidth
Each of these blocks was tested using FPGA
advantages 7.2 software during design process; the
same process was done at the receiver part where
using each of the modules was experienced during
design process [13]. Moreover, Mahbub, [14]
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
proposed an implementation of DS-CDMA
transmitter. In [15] was a show implementation
topic of a digital transmitter for an OFDM through
adjusted VHDL in contradiction of system
generator results. Canet’s work is absorbed on
solutions for the OFDM signal generation in IF and
base-band. Implementation of SDR implies more
specific design and analysis procedures than the
implementation of conventional transceiver
systems. Selection of hardware components for
transceiver implementation, that follows the SDR
concept, is the first and crucial step necessary for
its implementation. All selected hardware
components together form a hardware platform for
SDR creation. During the process of forming a
hardware platform it is necessary to achieve a
compromise between desired, scalability,
flexibility, modularity and performance of the SDR
system [16]. Scalability is related to modularity,
and it allows the system to be enhanced to improve
capability such as increasing number of channels
that a base station could handle. In addition,
flexibility is the capability of a system to switch
variety of air-interfaces and protocols, even if they
have yet to be defined. Also, modularity of a
system allows easy replacement or progress of sub-
systems to take advantage of new technologies
[16]. In [17], that they discussed the M-QAM for
forward link of MC-CDMA schemes with
interference dissolution to support high data rate
service, and provided an analytical BER
performance of the system. In [18], emphasizes the
suitability of high level design tools when
designing sophisticated systems, and the
importance to design FPGA systems rather than
ASIC for accomplishing one day the SDR idea and
give a high level overview of the FPGA
implementation, that work emphasizes the packet
detection, synchronization, preamble correlator,
channel estimation and equalization; that is
primarily at the OFDM receiver for the
IEEE802.11. In [19], developed a SDR networking
is platform using GNU Radio and the USRP. They
integrated a Tun/Tap device into their solution and
additionally studied the impact of channel quality
and different modulation schemes. In [20], based
on their previous observations, MacKenzie et al.
developed a split functionality approach in order to
overcome the communication delays introduced
through SDR and the USRP. Moving time sensitive
functionality closer to the radio promises better
performance in terms of delay. The drawback,
however, is the decreased flexibility and higher
implementation complexity.
III. THE PROPOSED SYSTEM
The general layout for proposed system is shown in
Fig. 2. The main parts and functions of the
implemented proposed system are:
1. Transmitter: The transmitter is responsible for
generating the symbols of the transmitted data
which is transmitted over a wireless channel. Six
modems are used in this transmitter, these are
BPSK, QPSK, 8QAM, 16QAM, 32QAM and
64QAM that can be select which type of these
modems above is turned on and the others are
turned off by the response of the selectable modem
unit.
2. Receiver: This is responsible for data reception
and demodulation of the received data. The
selectable modem unit is used in the receiver
section to decide which demodulation and decision
circuit are used to demodulate the received
modulated signal and received the data signal.
Fig.2. Proposed system layout
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
Fig. 3 describes the design and implementation
procedure used for the proposed SDR system. The
SDR parameters are set up according to
IEEE802.16e CDMA standard. Then, the design is
implemented as a model using MATLAB
(combination MATLAB-Simulink and M-file) and
functional simulation is performed to performance
evaluation.
Fig. 3 The proposed SDR system implemented in MATLAB
IV. RESULT AND DISCUSSION
The system parameters setting includes specifying
the different types of modulation/demodulation and
other related system operations that the SDR could
handle [21]. Table 1. shows the proposed design
system parameters. The SDR system is very
flexible and can change its parameters easily.
The variation of the BER are performed according
to the variation ratio for energy of data bit to the
power spectrum density (Eb/ No). Fig. 4 shows the
performance of modulation over channel. Table 2.
shows the representation of data which is greatly
generated. Fig. 5 represents I and Q-symbol which
is multiplied by PN-I and PN-Q respectively. Fig. 6
represents the I and Q signals with 64-QAM
modulation transmitted in MC-CDMA.
The variation of the BER are performed according
to the variation ratio for energy of data bit to the
power spectrum density (Eb/ No). Fig. 4 shows the
performance of modulation over channel. Table 2.
shows the representation of data which is greatly
generated. Fig. 5 represents I and Q-symbol which
is multiplied by PN-I and PN-Q respectively. Fig. 6
represents the I and Q signals with 64-QAM
modulation transmitted in MC-CDMA. The
performance of system using 64-QAM modulation
system will be evaluated by plotting the BER
versus the (Eb/No) in the presence of channel for
different values of Doppler frequency. Fig. 7 shows
the effect of AWGN over 64- QAM modulation,
fig. 8 shows the effect of channel on the system.
Table. 1: Design system parameters
paramter Selected types or values explain
Modlation type BASK,QPSK,8QAM,16Q
AM,32QAM,64QAM
BPSK, QASK and M-QAM
used in this system to increase
data rate of transmitssion
IF frequency 5-20MHz Moderate frequency can be used
to implement SDR system
Sampling frequency 100MHz This value is selected for better
simulation results
FFT size 256
8-inputs and the values of the
twiddle factor, each equation
as paths even and odd
Sprading cods Gold code 1.2288Mp/s
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
Fig. 4 Performance of different modulation schemes
Table. 2 Representation of 32-QAM, 16-QAM, 8QAM, QPSK andBPSK signals
symbo
l
32QAM 16QAM 8QAM QPSK BPSK
I-
Channe
l
Q-
Channe
l
I-
Channe
l
Q-
Channe
l
I-
Channe
l
Q-
Channe
l
I-
Channe
l
Q-
Channe
l
I-
Channe
l
Q-
Channe
l
0 -3 5 -3 3 -3 1 1 1 1 0
1 -1 5 -3 1 -3 -1 -1 1 -1 0
2 -1 -5 -3 -1 -1 1 -1 -1
3 -3 5 -3 -3 -1 -1 1 -1
4 -5 3 -1 3 1 1
5 -5 1 -1 1 1 -1
6 -5 -1 -1 -1 3 1
7 -5 -3 -1 -3 3 -1
8 -3 3 1 3
9 -3 1 1 1
10 -3 -1 1 -1
11 -3 -3 1 -3
12 -1 3 3 3
13 -1 1 3 1
14 -1 -1 3 -1
15 -1 -3 3 -3
16 1 3
17 1 1
18 1 -1
19 1 -3
20 3 3
21 3 1
22 3 -1
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
23 3 -3
24 5 3
25 5 1
26 5 -1
27 5 -3
28 3 5
29 1 5
30 1 -5
31 3 -5
Fig. 5 I and Q-symbol multiplied by PN-I and PN-Q with 64QAM
Fig. 6 MC-CDMA using 64-QAM transmitted signal.
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
Fig. 7 Simulation results of MC-CDMA by using 64-QAM modulation
Fig. 8 Simulation results of MC-CDMA by using 64-QAM modulation
V. CONCLUSIONS
In this paper, selectable six models were proposed
to enhance the performance of OFDM scheme.
Performance of proposed MC-CDMA systems
enhanced with increasing processing gain, but with
large processing gain the performane of systems
degraded. Multimode soft decision circuit to
determine the regions of the received signal
acceptable to define the final output data. The
decision circuit includes 8, 16, 32 and 64 regions.
Division of input data by the variable factor
according to number of bit per symbol. The
variable factor is 2,3,4,5 and 6 and is determined by
selectable circuits. Generation of bandpass signal
for six modems in order to set the IF signal
required by SDR systems, as well as the generation
of the bandpass signal which has optimal utilized
area with satisfied the required sampling rate. SDR
will have a key role to play, in the cognitive
systems. We have suggested the SDR algorithms
for successful data transmission in bandwidth
obtainable. The performance of proposed MC-
CDMA schemes enhanced through increasing
processing gain, but with large processing gain the
performance of systems degraded.
References
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8. Technical S. Broadband Radio Access Networks (BRAN); HIPERLAN Type 2;
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{1.2.2}101-475.
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
Simulation and Fabrication of Open-Type Boiler of Fish Cracker
Production Line
Mohd Zaidi Sidek
Faculty of Manufacturing Engineering,
Universiti Malaysia Pahang, 26600 Pekan,
Pahang [email protected],
Mohd Syahidan Kamarudin
Faculty of Manufacturing Engineering,
Universiti Malaysia Pahang, 26600 Pekan,
Pahang
Mohamad Nafis Jamaluddin
Faculty of Manufacturing Engineering,
Universiti Malaysia Pahang, 26600 Pekan,
Pahang [email protected]
Boiling process is performed at the final stage in fish
cracker processing and it is a longest process. It creates
a bottleneck and limits the daily production of fish
cracker. Traditionally, fire woods are used to heat the
boiler. The invention of diesel-fired boiler has improved
the process but there are still some issues at the station.
Therefore, a new boiler is designed to improve the
boiling process by using LPG burner which has 2.9 %
higher calorific value than diesel. The boiler designed
was simulated to study the heat convection inside the
boiler by using SolidWorks Flow Simulation to analyze
the temperature distribution inside the new boiler.
Multiple layers bottom plate of the boiler consist of an
aluminium plate sandwiched between two stainless steel
plates is used to increase the rate of heat transfer from
the flame into the water inside the boiler. The result
from the simulation proves that the multiple layers
bottom plate of the boiler has a higher rate of heat
transfer than the single layer plate where the time taken
for water to boil is 42.2% shorter than the single
stainless steel layer bottom plate boiler.
I. INTRODUCTION
Fish cracker is one of the famous and highly relished snack foods in Malaysia and it is
originated from east coast of peninsular Malaysia
[1]. It is well known and highly demanded due to
its crispy on the outside but tender on the inside if
it is fried. Besides, fish cracker can be eat by just
boil it which gives fishier flavour according to
some people. Both fried and boiled fish cracker is
best to be eaten with special fish cracker chilli
sauce. The main ingredient of fish cracker is fish,
sago flour, salt and water. The high requirement of
fish cracker in the market urge entrepreneurs to
increase their production but they face a lot of
problem to fulfil the market demand. In the
production of fish cracker, most manufacturers are
still using traditional manufacturing practices with
low competitiveness and poor efficiency which
limit the daily production of the fish cracker. As a
result, these manufacturers cannot meet the demand
of the customer. Thus, there is a necessity to
employ a standard processing procedure in order to
keep the quality while meeting the high production
to provide the consumer demands of the delicious
fish cracker. There are several stages of processing
that are needed to be taken to make fish cracker as
shown in Figure 1.
Fig. 1.Process sequence in fish cracker
manufacturing
Previously, fish cracker manufacturers carry out the
processes manually such as the process to roll the
dough into huge sausage-like fish cracker and
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
shaping square fish cracker is still being done
manually. In addition, the process to boil the fish
cracker is done traditionally by boiling water from
burning firewood. This method is not very efficient
where it is difficult to control the fire and it also
produces smoke and soot to the surroundings.
Therefore, at that moment, the manufacturers
cannot produce high production of fish cracker to
meet the market demand.
Nowadays, Small and Medium Industry (SMI)
sector has improved very well in the term of their
manufacturing method. The technology that is used
in other food processing industry such as nugget,
burger and meat ball has influenced many local
foods including fish cracker to be commercialized
[2]. The fish cracker manufacturers have improve
their processes hence increase the production of
fish cracker by the use of automated machines to
perform a certain task such as the processes to
mince and mixing the kneaded fish meat. Other
than that, automatic diesel fire-tube burner is
installed to the boiler to perform the task boiling of
fish cracker. Automated processes can help fish
cracker manufacturers to increase the production to
meet the market demand.
Fish cracker industry has caught the eye of the
Malaysian government therefore it is included into
East Coast Economic Region (ECER) as the east
coast of peninsular Malaysia is rich in resources
and the raw material for fish product food. The fish
industry is put under food and halal product
initiatives.
Traditionally, the process of boiling fish cracker is
by burning firewood. This method is not suitable as
it is hard to control the fire, efficiency is low where
a lot of firewood is used and the burning of
firewood produces smoke and soot on the
surrounding. Currently, the invention of fire tube
burner by using diesel fuel has improved the
boiling process. This burner does not need a worker
to control the fire as the diesel injection is
automatically control via temperature sensor that
sense the temperature of the water inside the tank.
Furthermore, the smoke from burning diesel is
channelled away from the working area. This is a
lot better than the previous one as the water boils
faster by using this method.
Apart from that, the burner still has few things to
be improved because the uneven temperature
distribution as the temperature of water near the
diesel burner is high but it decrease as it moves far
from the burner. The result of this problem is the
fish cracker that are put on the side near the burner
cook faster than the fish cracker that are placed
further from the burner which lead to the bottleneck
on the production.
The aims for this study are to design a new boiler
and to simulate the heat convection inside the new
boiler by using SolidworksFlow Simulation.
II. LITERATURE REVIEW
A. Fish Cracker Industry
Malaysia is unique country of different cultures
that has led to in varieties of foods. It is important
that these traditional foods are preserved for future
generations. By using modern technologies and
traditional techniques, manufacturers could
produce more hygienic way of processing and
preserving food [3]. Thus, there is an urgent need
to refine the processing of traditional foods in
response to new societal needs. Refining and
sustaining traditional foods are essential in facing
the forces of globalization [4].
In the production of fish cracker, most producers
are still using traditional manufacturing practices
with low competitiveness and poor efficiency.
Therefore, there is a need to employ a standard
processing procedure in order to maintain the
quality while meeting consumer demands for
safety, quality and nutritional value of these foods.
Traditionally, fish cracker is precooked by boiling
in water. Study by Bakar (1983) reviewed the
boiling and steaming methods in processing fish
cracker. The researcher found that steaming of fish
cracker does not prove to be feasible and the study
suggested several modifications in the processing
steps in fish cracker preparation are essential. On
the other hand, [1] reviewed in terms of sustaining
and promoting of this local food, more publicity
should be performed continuously and producers of
fish cracker must achieve consistent quality and
safety as it represents Malaysia’s identity.
Traditional fish cracker production methods result
in products of poor quality, with uneven expansion
characteristics, dark objectionable colours and
varying shapes, sizes and thicknesses as well as
low hygiene [6]. Siaw, Idrus, & Yu (2007) have
attempted to upgrade product quality. They have
introduced mechanization and standardization into
fish cracker making. Their process is less time
consuming and gives a better-quality product
compared to the traditionally produced fish cracker.
The two essential ingredients in fish cracker
making are starch and fish. Fish such as ‘Ikan
Parang’ (Chirocentrus dorab), ‘Ikan Tamban
beluru’ (Clupea leiogaster) and ‘Ikan Selayang’
(Decapterus macrosoma) are preferred although
other fishes are also used for making fish cracker.
Tapioca or sago starch is used but sago starch is
said to give the best product in terms of texture and
flavor [8]. Fish cracker can be eaten as soon as it is
boiled and together with chili sauce.
B. Bottleneck In Fish Cracker Processing
The purpose of boiling fish cracker is to precook
for further processing although it is palatable with
chili sauce for some people. According to [5], only
15 minutes of boiling required to achieve complete
cooking of fish cracker while 3 hours is needed to
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
achieve the same result by steaming. Processing
conditions such as boiling of product can reduce
microbial levels, although recontamination takes
place during post- processing and handling of food
[9].
C. Boiler Specifications
There are several factors that must be studied
before designing a boiler such as material, heating
configuration, temperature distribution and heat
transfer rate [10]. Designing a boiler without a
proper research on the topic will lead to a failure
and will waste lots of money if the design is
fabricated. Therefore, appropriate study on the
boiler specifications should be done before
designing it to ensure the new boiler will produce
good heating characteristics and improved the
production in the boiling station in fish cracker
processing.
Temperature distribution plays an important role
for a boiler in the boiling station as it will affect the
cooking time for the fish cracker [11]. Uneven
temperature distribution will lead to bottleneck
where 10 to 15 minutes are taken to check whether
all fish cracker are properly cooked. Therefore, the
shape and the geometry of the boiler must be able
to allow even temperature distribution inside the
boiler. It is very crucial for the boiler to have the
characteristic because it will solve the problem of
different cooking time of the fish cracker.
Another important factor in boiler specifications is
the material selection for the boiler. Different
material has their own characteristics such as
mechanical properties, thermal properties,
corrosion resistance and durability. Important
aspect such as hygiene is vital in fish cracker
processing as poor hygiene may lead to health
illness such as food poisoning to the consumers.
The contamination of surfaces by spoilage and
pathogenic micro-organisms is a cause of concern
in the food industry. One of the decisive arguments
when choosing materials for processing line
equipment, along with their mechanical and
anticorrosive properties, has become hygienic
status (low soiling level and high cleanability). Of
these materials, stainless steel, which is widely
used for constructing food process equipment, has
previously been demonstrated to be highly hygienic
[12]. However, stainless steel can be produced in
various grades and finishes, affecting bacterial
adhesion because of their various topographies and
physic-chemical properties [13]. The main
difference between commercially available grades
is their relative composition in iron, chromium and
nickel. Austenitic stainless steels containing
chromium and nickel, such as AISI 304, are widely
used in the food industry because of their high
resistance to corrosion by food products and
detergents.
Other elements may be added to improve
anticorrosive properties, such as molybdenum in
AISI 316, often used in dairies. Other materials
such as ferritic stainless steel are used in various
applications because of how easily they can be
formed and welded (catering). Moreover, one grade
can be obtained in more or less rough finishes such
as pickling finish (2B) and bright annealed (2R),
depending on their final steel making process [14].
Higher heat conductivity of the cooper used as
heating plate can result in short recovery time [15].
Currently, the invention of fire tube burner by
using diesel fuel has improved the boiling process.
This burner does not need a worker to control the
fire as the diesel injection is automatically control
via temperature sensor that sense the temperature
of the water inside the tank. Apart from that, the
burner still has few things to be improved because
the uneven temperature distribution. The result of
this problem is the fish cracker that are put on the
side near the burner cook faster than the fish
cracker that are placed further from the burner
which lead to the bottleneck on the production.
In addition to the burner, it also has a blower to
circulate the heat along with vents that remove the
by-products of combustion and allow fresh air to
flow into the burner for a steady burn rate. One of
the most important aspects in making a good
heating system is the design of the heating system
and its tank. Therefore, factors such as better
temperature distribution and control, faster
cooking, less energy, safer operation, better
sanitation and flexibility must be taken into account
in considering the design. Plus, the shape of the
heating unit is also an important design
consideration. Ekundayo (1994) stated that the
optimum configuration to achieve the most steady-
state rate of convection was with the heating
element placed in the lower half of the tank.
Research Methodology
In this analysis, the current boiler design and
application are recorded to be analysed. Then, a
new design fish cracker boiler created to overcome
the issues of the current boiler.
The design of the new fish cracker boiler is based
on several considerations and factors which will be
explained next section. The drawing of the new
boiler is as shown in Figure 2.
To verify the simulations, an experimental test
method is used to examine if a correlation between
the test method and the simulations exist. The aim
is to find a parameter that can be evaluated in the
simulation. In the experiment, a Liquefied
Petroleum Gas (LPG) burner is use to heat 1.15 L
of water in a pot until the point of boiling as shown
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
in Figure 3. The same parameters from the
experiment will be used in the simulation and the
result of the simulation is compared with the
experimental result to see whether the simulation is
valid or not.
With the validated simulation, the design of the
new boiler can be simulated to analyse the heat
convection characteristics inside the new boiler by
using the similar method that is used in the
simulation validation in order to determine whether
the new design is capable to solve the problem of
bottleneck hence increase the production of fish
cracker in the factory.
Fig. 2. Design of fish cracker boiler
Fig. 3.Experiment apparatus
III. RESULT AND DISCUSSION
A. . Boiler Design
There are several considerations that must be
included in designing the new boiler .The
temperature distribution and material selection in
fabricating the boiler were the main issues to be
concerned and as an innovation of the boiler
design, an insulation system of the boiler was
created.
To avoid the uneven distribution ot the
temperature, a centred-stove boiler concept was
selected with a big cylindrical shape replacing the
u-shape heating system. The current u-shape, the
water boils faster on the nearest side to the blower
and vice versa on the side further from the blower.
Figure 4 shows the drawing of the tank that is used
to boil fish cracker at the factory. The fire from
diesel burning flows inside the hollow tube inside
the tank which heat is transferred to the water. To
prove that the temperatures are varies inside the
tank; thermocouples are used to measure the water
temperature at point A, point B and point C. The
temperature is measured and the graph of the
temperature at the points is shown in Figure 5.
Fig. 4. Tank drawing
Fig. 5. Temperature distribution in tank
4.2. Simulation Validation
For the validation purpose of the simulations, an
experimental test method is used to examine if a
correlation between the test method and the
simulations exist. The aim is to find a parameter
that can be evaluated in the simulation. In the
experiment, an LPG burner is used to heat 1.15 L
of water in a pot until the point of boiling. The
same parameters from the experiment will be used
in the simulation and the result of the simulation is
compared with the experimental method. The
measured temperature of the flame from LPG
burning in the experiment is 820 °C. This
parameter will be used at the bottom plate of the
pot in the simulation validation as wall temperature
boundary condition as shown in the Figure 6.
Graph in the Figure 6 shows the water temperature
(°C) versus time (minutes) for the experiment. The
temperature steadily increased from 27.32 °C until
maintained at 84.97 °C after 7.23 minutes of heat
applied.
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
Fig. 6. Measured flame temperature
Fig. 7. Experimental result
Figure 8 shows the graph of temperature over time
for the simulation on the pot. The graph is
automatically plotted by Flow Simulation software.
The temperature of water increased steadily from
26.72 °C until maintain at 87.74 °C after 6.33
minutes.
From both graphs, we can see that the temperature
of water for both experiment increased steadily
until maintain at temperature around 84 °C to 87 °C
after 820 °C of flame temperature is applied at the
bottom surface of the pot. The simulation takes
shorter time which is 6.33 minutes while the
experiment takes 7.23 minutes. This is due to the
ideal condition in the simulation such as the purity
of water in the simulation differs slightly with the
water that is used in the simulation. Plus, the flame
temperature in the simulation is maintained at 820
°C from the first second until the end of the
simulation. Meanwhile, the flame temperature in
the experiment takes a few seconds to reach 820
°C. Therefore, the slight variation in both result can
be tolerate thus validate the simulation that is done
in SolidWorks Flow Simulation software and the
same simulation can be applied at the new boiler to
simulate the finite volume analysis to study the heat
convection at the inside of the boiler.
Fig. 8. Simulation result graph
4.3. Simulation Result
4.3.1. Result of Multiple Layer Bottom Plate Boiler
The result of the finite volume simulation on the
new boiler is illustrated in the Figure 9 which show
the temperature contour cut plot from the front
plane of the boiler. This cut plot is the temperature
distribution inside the boiler after 15.83 minutes of
heating. From the cut plot contour, temperature
distribution inside the boiler range from 97.36 °C
to 100.16 °C.
Fig. 9. Temperature contour cut plot
Fig. 10.Flow trajectory of water inside the boiler
The new boiler has a better temperature distribution
which may improve the boiling process of fish
cracker and increase the productivity. The time
taken to ensure all fish cracker is fully cooked after
15 minutes can be reduced as all fish cracker inside
the boiler are cooked at temperature range from
97.36 °C to 100.16 °C. Even temperature
distribution is achieved in this boiler because of the
shape of this boiler and the heat is applied at the
bottom part of the boiler which makes the water to
circulate to all part inside the boiler.
From the flow trajectory of the water inside the
boiler, the circulation of water can be determined
as shown in the Figure 10. The circulation is due
the buoyancy effect inside the boiler where hotter
water moves upwards due to lower density and vice
versa for cooler water. Although the temperature of
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
water is just slightly varied, the difference in
density will determined the movement of the water
which creates the flow inside the boiler. The line
with arrows in the Figure 10 shows the direction of
the water flow. In the middle part of the boiler have
hotter water flowing upward. As it reaches the top
surface, the temperature of the water will drop a
little and move downward by the side part of the
boiler and the cooler water will be heated again as
it reaches the bottom part where the heat is applied.
This result proves the finding by Jullien, Bénézech,
Carpentier, Lebret, & Faille, (2003) that is the
optimum configuration to achieve the most steady-
state rate of convection was with the heating
element placed in the lower half of the tank.
B. Comparison of Single Layer Plate and Multiple Layer Plate
Figure 11 shows the temperature over time of
boiling process that is simulated on the boiler with
multiple layers bottom plate. The time taken for the
water to reach 100 °C is 15.3 minutes.
The graph in Figure 12 shows the temperature over
time of boiling process that is simulated on the
boiler with single layer bottom plate. The time
taken for the water to reach 100 °C is 26.47
minutes.
From the graphs shown in Figure 11 and Figure 12,
the boiler with multiple layers bottom plate will
boils the water faster than the boiler with single
layer bottom plate. This proves that the multiple
layer bottom plate has a higher rate of heat transfer
which transfers the heat faster from the LPG flame
into the water through the multiple layers bottom
plate.
𝑃𝑒𝑟𝑐𝑒𝑛𝑡𝑎𝑔𝑒
=Single layer time − Multiple layer time
𝑆𝑖𝑛𝑔𝑙𝑒 𝑙𝑎𝑦𝑒𝑟 𝑡𝑖𝑚𝑒 𝑋 100%
𝑃𝑒𝑟𝑐𝑒𝑛𝑡𝑎𝑔𝑒 = 42.2% The new boiler with multiple layer bottom plates
has higher rate of heat transfer by 42.2 % compared
to single layer bottom plate. Thus, the multiple
layer bottom plate is capable able to increase the
daily rate of fish cracker production.
Fig. 11. Multiple plies plate graph
Fig. 12. Single ply plate graph
IV. CONCLUSION
New boiler design can improved the heating rate
and temperature distribution of water inside the
boiler thus improving the boiling process of fish
cracker where the time taken to ensure that all fish
cracker is fully cooked can be reduced thus solving
the bottleneck problem which is due to 10 to 15
minutes taken to check for all fish cracker to fully
cook. All fish cracker that are boil inside this boiler
will take 15 minutes to fully cooked as the
temperature is even distributed inside this boiler
which is around 97.36 °C to 100.16 °C.
Multiple layers bottom plate is better than single
layer because it has 42.2 % higher rate of heat
transfer by single layer bottom plate boiler as the
multiple layers configuration reduced the total
thermal resistance. The layer of aluminium in
between two stainless steel layer has improved the
rate of heat transfer. This layer configuration is
preferable to be used since the stainless steel has
low conductivity but the boiler must be made of
corrosion resistance material and provide good
hygiene.
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
V. RECOMMENDATION FOR FUTURE RESEARCH
Based on the findings of the present investigation,
the following recommendations are made for
further research:
The further improvement for the new boiler can be
made to increase the performance of the boiler such
by using higher thermal conductivity material to
replace the aluminium with copper that has 401
W/mK which is almost twice as large as the value
of thermal conductivity of aluminium. The study on
the boiler with copper plate in between stainless
steel at the bottom plate can be done by using the
same method used in this simulation.
The system to control the LPG burner can be
developed to save the fuel consumption at the
boiling station in keropok ikan industry. This
system also will eliminate the need of worker to
monitor the LPG flame. Furthermore, this system
will also reduce the fuel cost for boiling fish
cracker.
ii. Samples with fiber volumetric ratios of 1.5
kg.m-3 indicated better corrosion resistance
compared to the other samples.
iii. In this research, using coral aggregate for
producing concrete samples showed that this
concrete composition was not a practical
composition. Corrosion rate in this concrete was at
least twice that was shown in siliceous concrete.
iv. The results show that 6 mm length fibers were
not the suitable size to be used in concrete. The
result of using fibers with length of 12 and 19 mm
was approximately the same, with the optimum size
being 12 mm.
v. Apart from increasing corrosion resistance, the
presence of polypropylene fibers decreased the
permeability, volumetric expansion and contraction
of concrete, which in turn had reduced the chance
of concrete cracking.
VI. ACKNOWLEDGMENTS
This research was made possible with a scholarship
from Ministry of Highr Education, Malaysia and
support from University Malaysia Pahang (UMP).
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INTERNATIONAL JOURNAL OF ENGINEERING TECHNOLOGY AND SCIENCES (IJETS) Vol.3 (1) June 2015
Photocatalytic conversion of CO2 into methanol: Significant
enhancement of the methanol yield over Bi2S3/CdS photocatalyst
M. Rahim Uddin, Maksudur R. Khan*, M.
Wasikur Rahman, Chin Kui Cheng
Faculty of Chemical and Natural Resources
Engineering, Universiti Malaysia Pahang,
26300 Gambang, Pahang, Malaysia [email protected]
Abu Yousuf
Faculty of Engineering Technology, Universiti
Malaysia Pahang, 26300 Gambang, Pahang,
Malaysia
ABSTRACT The present work is a significant approach
to explore the photo-conversion of carbon dioxide
(CO2) into methanol on Bi2S3/CdS photocatalyst under
visible light irradiation. In this perspective, Bi2S3
nanoparticles have been successfully synthesized via
corresponding salt and thiourea assisted sol–gel
method. An innovative hetero-system Bi2S3/CdS has
been proposed to achieve methanol photo evolution and
its photocatalytic activities have been investigated. The
photocatalysts are characterized by X-ray diffraction
(XRD), ultraviolet-visible spectroscopy (UV-Vis)
instruments. Results show that the photoactivity and
visible light response of commercial CdS loaded Bi2S3
is higher than that of synthesized CdS. The
photocatalytic activity of Bi2S3/CdS photocatalyst was
enhanced and the highest yield of methanol was 590
μmol/g when the weight proportion of Bi2S3 to CdS
was (2:1).
Key Words : CO2 reduction Photocatalyst,Bi2S3/CdS,
Visible light; Methanol
I. INTRODUCTION
The continuous increase in atmospheric CO2 leads to climate change, which is one of the major threats
of times. The rapid consumption of fuel resources
and the undergoing concerns over the emissions of
CO2 have stimulated research objectives on the
conversion of CO2. It is urgent to reduce the
accumulation of CO2 in the atmosphere. There are
three effective ways to reduce CO2 emissions:
reducing the amount of the produced CO2, using
CO2 and storing CO2, where transformation of CO2
into chemicals is an attractive option and fulfils the
recycle use of CO2 [1, 2]. Photocatalytic process
for CO2 reduction provides a suitable approach for
clean and environmental friendly production of
hydrocarbon by visible light. However, in order to
harness sunlight to produce hydrocarbons from
CO2 conversion, there are different fundamental
requirements that must be satisfied [3-8]. Firstly,
light must be efficiently absorbed to generate
electron-hole pairs for the electron transfer from
one conduction band to other. Secondly, either the
recombination of the photo-generated electron-hole
pairs like to be prevented for the CO2 adsorption on
catalyst surface. Thirdly, undesirable reactions or
products, such as photocorrosion or degradation of
the photocatalyst, as well as environmental
unfriendly products, must be prohibited by
adjusting the pH before suspending the catalyst onto
reaction medium. To develop suitable
photocatalysts, these fundamental key factors and
the aims of photocatalytic reduction of CO2 need to
be satisfied [3, 9-11].
As for photocatalytic conversion of CO2 to
methanol, CdS is the most popular photocatalyst
due to its excellent stability, innocuity and low
price. In addition, due to its larger surface and
regular structure has also been brought to much
attention in the field of photocatalytic conversion
of CO2 [12, 13]. The band-gaps of CdS and Bi2S3
were narrower and their conduction bands were
more negative than those of other photocatalysts
[12, 13], t