Presentation on internship AT square fashion ltd

BGMEA UNIVERSITY OF FASHION AND TECHNOLOGY

. Prepared For :Faruk Ahmed

Sr Lecturer , BUFT

Prepared By:Md.Shariful Islam Iman

121-282-0-45

Executive Summery Square fashion Limited in Bangladesh Is One Of The

Leading readymade garments industries In Bangladesh.

Its Journey To The Growth And Prosperity Has Been No

Bed Of Roses. From The Inception In 2001. Square

fashion Ltd, The Flagship Company, Is Holding The

Strong Leadership Position In The rmg sector. In This

Report, I Have Tried To Focus On Production Of Square

Ltd .Which Is Located At Valuka, Mymensingh .

Purpose of internship •Its documents for future.•To know about the management and technical process of

apparel industry.•Knowledge gather about RMG sector related other

organization•Getting idea about shipping procedure. •Comparison between class room learning and practical

learning.

Purpose of internship

• To find out how much problem are related with

“merchandising and production system in garments

industry”.

• To develop garments sector.

• To more export & less import.

• To established organization and management also.

Understand how to develop good leaders.

• Understanding the employees better.

• To do a merchandising practice in the factory.

Introduction

For Bangladesh, the readymade garment export industry has been the proverbial goose that lays the golden eggs for over fifteen years now. Bangladesh has emerged as a key player in RMG (Ready Made Garment) sector since 1978. Textiles and clothing account for about 85% of total export earnings of Bangladesh. Which covers the major products of knit and woven shirts, blouses, trousers, skirts, shorts, jackets, sweaters, sports wears and many more casual and fashion items. The sector currently employs approximately 1.5 million workers, mostly females from underprivileged social classes.

Methodology :Methodology means how we make this report. How

many ways I have used are as follows-•Different organization•Books •Internet •Class lecture•Class sheets•Library•Magazine

Company profile Name : Square Fashion LimitedStatus : Private Limited CompanyType :100%KnitGarments Manufacturing factory.Year of establishment :2001Year of Commencement: June 2002 Office Address : 11th Floor, mascot plaza

Plot-107/A, Sector-7 Uttara, Dhaka-1230.

Factory Location : Jamirdia, Valuka Mymensingh.

Bank Sponsors : HSBCProduct Mix : T-shirts, Polo shirts, Tank Tops, Pajamas, Sportswear, Under garments, Menes& Ladies fashion wear, kids wear etc.Annual production capacity (per day):1400 dozen of T-Shirt, 1200 dozen of Polo Shirt, 1400 dozen of Women & Kids wear and 1000 dozen of undergarment.Project cost : US$ 15.00 million. Target Market : Europe and USA

FIBER: Fiber Is A Substance / Structure (Like)

Chemical Or Natural That Can Be Spun Into Yarn.

Textile fiber identification

Based on length fiber classification

Fiber STAPLESHORT STAPLE

LONG STAPLE

FILAMENT

Yarn concept Yarn:

Twisted form of a fiber is called yarn

ASTM:

A Generic Term for a Continuous strand of Textile

fiber is called yarn.

ASTM –AMERRICAN SOCIETY FOR TESTING

AND MATERIAL.

This form of yarn is called strand.

Classification of yarn

Fabric

Fabric:An Assemble Of Fiber /Yarn, Which from A Structured Is Called Fabric,Which Has –Length Width and Thickness

Source of fabric process

Fabric

Woven

Bonding Knitting Weaving

Knitted Interlining

Fabric Inspection Fabric inspection:•GSM Check•Dia Check•Fault Check•Point calculation•Four point system calculation•Prepared fabric inspection report•Prepared weight sheet•Send to store (With Weight Sheet)

Size Of Defect Penalty

3 Inches Or Less 1 Point

Over 3,But Not Over 6 2 Points

Over 6 ,But Not Over 9 3 Points

Over 9 Inches 4 Points

Hole <1 Inch 2 Points

Hole >2 Inches 4 Points

Four- points system inspection report:

Acceptance Points (Ind.Role)Any Hole -4 Point

Up To 20p-

Class A

Up To 20p To 30p- Class B

Up To 30p To 40p-

Class C

More than 40p- Reject

Research Development (R & D)Design: Design is a creative endabhors solve a problem. This is the place where the designers develop the sample.Fashion: When the majority people accept any trend then it is called fashion.Example: classic fashion, fad fashion, street fashion.Classic fashion: this is the fashion which stays for long term. Example: shirt, pant, trouser etc. Fad fashion: The fashion which comes quickly and goes quickly, these types of fashion is called fad fashion. Example: Folding Sleeve Shirt.Street Fashion: Jeans Like Road Fashion. Style: Individual choice is called style.

R and D: Research And Development Section Is The Most Important Area To Develop The Product. In This Section At First Of All Buyers Give A Trend Board To The Designer For Their Inspiring .Then The Designer Team Takes A Concept From The Trend Board. Finally Doing Research From The Trend Board They Develop The Sample And Send To The Buyer Then If The Buyer Is Satisfied About Their Sending Product Then The Buyer Asks To Merchandiser For Costing Of The Product.

Sample SectionSample SectionSample section is the most important to gain the order of buyer. At first in this section merchandiser gives a tech pack to the sample room then according to the tech pack sample maker makes sample after then merchandiser gives the sample to buyer.If remain any comments of the buyer then buyer gives a mail to the merchandiser and then merchandiser does it appropriately by the sample maker .Finally merchandiser sends the correction sample to the buyer. If buyer is satisfied about the correction sample then he (buyer) gives the order for bulk production to the merchandiser.

STORE ROOM Store room : store room is the place where all types of fabrics and trims and accessories are kept with racking system by indicated as per buyer order requirement .

Store room quality check

Store Quality Check List: •Buyer Approved Trims Card Check. •Buyer Approved Sample Wise Main, Size & Care Label Check. •Buyer Approved Sample Wise Care Symbol Check. •Thread Color Shading & Quality Check. •Buyer Wise Hang tag & Price Sticker Check. •All materials buyer wise and style wise input.•All trims and accessories preserved in a racking system•All machine tools also stored in separate place.•Carton storing in a dry place otherwise it will be damaged.•Maintaining all record carefully

Washing and dyeing Garment washing: The technology which is used to modify the appearance, outlook, comfort ability and fashion of the garments and in some extent it used to give old or vintage effects is called garment washing. Purpose of garment washing: - To remove dust, dirt, different added impurities from garments and thus to achieve wash look appearance and softness.- To bring faded look, old look, tinted or over dyed appearance. - To increase color fastness, wash fastness properties and to reduce the possibility of further shrinkage of washed garments during use.

Washing materials :•Stones •Rubber balls•Washing agentsFactors of dyeing •Temperature •Time Types of garment dyeing •Pigment dyeing •Florescent dyeing •Garments over dye •Double dye Function of squeezing •Excessive water is extracted from fabrics •To facilitate to dry the fabrics

Image of washing and dyeing instrument

Hydro Extractor Machine

Tumble dryer machine

CUTTING SECTION Cutting Section : Cutting Section Is The Important Where

Is Cut The Fabric According To The Plotted Pattern .

Procedure : At First Of All Fabric Are Brought From The

Store Room According To Buyer Requirement .Then

Fabrics Are Cut By Beating Machine According To Marker

Length And Width Wise ( Given allowance ) .Then Block

Fabrics Are Send To The Washing Section For

Wash .Finally Washing Fabrics Are Kept Relaxation

Approximately 8 To 12 Hours .

Then Block Fabrics Are Kept In A Rack Of The

Cutting Section To Avoid Shade Mixing .after then

fabrics are spreading with spreader machine and

cut fabric with end cutter machine according to

marker length and with wise .here mentioning that

if need to the other role of fabric then obviously

given thread on the spreading fabric and finally

spreading the other role of fabric to avoid shade

mixing .

Here total lay calculation is given , suppose -

Number of total marker products: 8

Order Qty: 216 pcs

Total lay of fabric: 216/8

= 27 ( lay)

Then given marker paper on total lay of the fabric

and paste with gum tape and cut fabric with clothing

cutter machine according to the marker plotted line .

Marker specification sheet

Numbering And Bundling:Here Is Given Numbering And Bundling Is Very

Important .It Helps To Avoid Mixing With The Other

Panels Of The Garments .Here Is Given A Picture Of

Bundle Sheet. .

Cut Panel Inspection: At This Stage at First Of All, Bundle Card Is Seen Like –•Buyer name •Order no •Style no•Batch no•Color no•Bundle no•Parts name •Size Qty

Then according to the specification panels are checked.

Specially line mark, crease, shape problems are seen .if

any problem is found then for the fault panel, other panels

of that garments are kept in a box and repair . If stay any

print or embroidery then panels are sent to the print or

embroidery section.

Printing • Printing can also be defined as localized dyeing.

• Sometimes a printed fabric can be identified by

looking at the back side of fabric where there is

no design or color as face side

There Are Three Basic Approaches To Printing A

Color On A Fabric

• Direct Printing

• Discharge Printing

• Resist Printing

• Rubber printing , Puff printing •Pigment printing •Glitter printing •Foil printing •Crack printing •Glowing the dark printing •Hidencity •Discharge printing •Flock printing

Different Types of Printing:

Embroidery At the beginning of the stage merchandiser give an

art work to the embroidery design section .Then the

designer develop the embroidery .After finished

the embroidery, he (embroidery) gives an

embroidery strike of sample to the

merchandiser .then the merchandiser gives the

embroidery strike of sample to the buyer if buyer is

satisfied then he(buyer) tells the merchandiser to

start the bulk production of embroidery.

Different Types Of Embroidery Stitches

My Recommendation:As per as I know the production of embroidery depends

on the amount of stitches. If the requirement of stitches is

much then the production will be less ,In that case , man

power can be increased to increase the

production .Another side if the requirement of the

embroidery stitches is few then the production will be

high ,so in that case man power can be reduced to

decrease the cost of the production .

Work studyWork-study is the systematic examination of the methods

of carrying activities so as to improve the effective .

Objectives of work-study

1) Lower cost.

2) Increase productivity.

3) Increase profitability.

4) Increase jobs security.

5) To make the work easier

Standard of Work Station Design:

•Machine Height: 750 - 800 mm.

•Chair Height : 400 - 500 mm.

•Side Table Height: 600 - 700 mm.

Length: 600 mm.

Width: 450 mm.

•Light Height :1500mm.

•Light Reflective: 40 Wt.

•Centre Table Height: 750-800 mm.

Width: 500-600 mm. 

  What is time study?

Time Study Is A Work Measurement Technique For

Recording The Time Of Performing A Certain

Conditions And For Analyzing The Data So As To Obtain

Time Necessary For An Operator To Carry Out At

Identify the Rate Of Performance.

What Is The Meaning Of Bottleneck?

Bottlenecks Mean Lost Production Lost

Profit.

How to solve bottlenecks? Two things are very essential to solve a bottleneck. •Gathering information regarding the operation. •Complete analysis of the operation.

What is rating? Rating is the one kind of assessment of the worker .Rating scale: •60—80 •75—100•100—135 •0—100(British standard, ILO Certified)

Details of British standard rating scale:

1. 0- NO Activity

2. 1 To 50 Who Cannot Fulfill Their Requirement .

3. 51 To 75 Try To Do But Can Not Maintain Quality .

4. 76 To Above Very Skill Full Worker .

Sewing Section Sewing Section is the crowds section in Square

Fashion Ltd.. All day long there machine are

ruined according to the plan. From the cutting

section the cutting parts of different garments

brought in sewing section to sew. First of all

machine is set out according to requirement.

Merchandising Department : This Is The First Department From Where

The Game Starts. Though There Are Many

Departments, Merchandising Department Is

Responsible For -Follow Upping All Other

Departments. This Is Called The Heart Part

Of A Factory Or Buying House. Merchandiser

Plays A Big Role In Order To Achieve The

Required Quality.

Merchandiser Rules •Provide correct and clear information on time to

relevant departments•Ensure fabric quality•Ensure production friendly samples•On time sealer sample availability•Make sure to get the sources of accessories and

fabrics at as early as sampling stage of the style

• Ensure timely trims arrival

• Ensure right first time submissions to buyer to

save time, money and reputation

• Identify possible problems in the style and the

ways to avoid them

CertificateHanding ……………..

During One

Month Of My

Internship Document

Showing

Conclusion : During One Month Of My Internship At Square Fashion Ltd ,

I Have Earned A Lot Of Practical Experience Which Is Very

Essential For My Future Job Sector .I Think To Improve A

Factory Needs Discipline ,Better Machine And

Instrument ,Well Environment ,Worker Satisfaction .So All

Side ,I Say Square Fashion Is The Best Leading Company In

Bangladesh .