interpack 2014 – presented „live“ by IDM International

Dairy Magazine

Why wait until the other media are prepared to publish? IDM International Dairy Magazine brings

the hot news from the world’s leading packaging show right to your screen. For a better

arrangement, we line the news according to company names. The copyright for photos lies with the

correspondent companies if not stated differently.

Avery Dennison

Next Generation Packaging Innovations

Avery Dennison Retail Branding and Information Solutions (RBIS), a global

leader in integrated identification solutions, demonstrate its innovative line of

print and apply labeling solutions. Technology solutions available for interactive

demonstrations include:

Avery Dennison Trace-it Software: Ensuring complete adherence to the latest

worldwide bar code item, carton and pallet marking requirements with intelligent data management,

Trace-it centrally controls all marking and identification operations. A brand agnostic solution, Trace-

it links together all labeling technologies resulting in a seamless and accurate process. This solution

offers control of all marking systems, improved data accuracy and reduced costs.

LPA 81x powered by Avery Dennison LightSmart Technology is an innovative backing paper-free,

print & apply labelling solution, offering increased productivity, improved efficiency and reduced

environmental impact. This solution eliminates waste (no wasteful backing paper material) increases

savings and brings financial advantages. averydennison.com

DuPont

New perforation resistant thermo-formable film

Thanks to the use of a high stiffness Surlyn ionomer sealing layer, a newly developed 9-layer-film for

thermoformed packaging provides the same stability as a currently used PA-PE-7-layer film weighing

20% more. This generates significant cost savings for converters plus further advantages including

higher gloss and transparency as well as higher perforation resistance, needed for hard edges of

vacuum-packed food. dupont.com

GIZEH

Customized cup solutions

GIZEH present a full range of technical options for stiff plastic packaging. One

of the highlights is its brand new digital printing process. The process works

in a similar way to an ink jet printer. The digital print image is transferred to

the container without touching it via tiny ink drops. Digital cup printing is

extremely fast and flexible compared to conventional printing techniques.

The motif can be switched with a simple click of the mouse.

GIZEH also display a range of containers with oxygen barriers. A new process not only allows good

contact transparency but also has a transparent appearance, even above the filling line. The technical

and functional aspect is rounded off by examples of how additional functions can be integrated into

the packaging, such as gimmicks, see-through panels or ready-to-go solutions. gizeh.com

ILLIG

Brilliant Decoration by Thermoforming and Multi-lane Filling

The newly designed FSL 48

form, fill and seal line, tailored

to meet the demands of the

food industry, and especially

the dairy industry, is be the

core element of ILLIG's trade

fair appearance at interpack.

An IML (in-mold labeling) station is integrated in the FFS line and employed to decorate the sales

packs in a brilliant way, directly in the thermoforming process. Most conventional cup geometries

which can be produced on form, fill and seal lines can be realized. By employing the newly designed

filler, suitable for CIP and SIP, the FSL 48 can be equipped to meet a variety of different hygiene

demands by the food industry, through to hygiene class IV according to VDMA (hygienic filling

machines).

The thermoformer's format area, 480 mm x 320 mm, is designed in

such a way that after filling, sealing and punching always a complete

cycle output, e.g. 12 standard curd packs, can be placed in a box,

adjusted in size to a pallet. The layout of the format area can be

adjusted to enable production of single or double cups, 4-up or 6-up

trays. A working speed of up to 30 cycles per minute is achieved.

By employing the new multi-lane filler dairy products of different flavors can be filled in packs,

labeled accordingly, in one machine format by the FSL 48. The line presented at the Interpack trade

fair fills four different flavors at the same time using a 12-up layout. Subject to the format layout of

the ILLIG FSL 48, packs containing up to six different flavors can be produced at the same time and

packed directly in a crate suitable for the supermarket shelf - manual sorting is no longer required.

illig.de

KHS

Flexible, sustainable and cost-saving packaging technology

The show focus is on the KHS Innopack

Kisters TSP A-H-TPFO packaging

machine (photo: IDM) which is

extremely flexible in its use, saves costs

during production and also sets new

standards when it comes to

sustainability. This packer in the

Advanced series is designed to deal with

all kinds of containers and packs,

processing classic cans, glass and

plastics containers as well as

individually formed packs and pre-

packed product groups. The KHS

Innopack Kisters TSP A-H-TPFO can turn products into either tray packs, tray shrink packs, pad shrink

packs or shrink packs.

The machine is modular and comes with added benefits. For instance, the cubic machine frame

provides good visibility and great ease of operation. The machine's design makes it possible to

operate the packer with up to four lanes. Advanced machine technology features centrally

suspended guide rails, thus facilitating format changeovers. Specific operator prompting permits new

settings to be made quickly and precisely when formats are changed. An electronic display clearly

communicates which settings must be selected at the positions where changes are to be made. All

function units on the packaging machine have identical servomotors with integrated servo

controllers.

One new feature integrated into the trade show machine for the first time ever is the conveyor belt

situated above the folding and setting station. When changing over to the formation of shrink packs

only, this conveyor belt can be automatically lowered at the press of a button, thus boosting machine

efficiency. To date the appropriate conveying facilities had to be inserted manually, taking up about

twice the time.

Another novelty is that on the KHS Innopack Kisters TSP A-H-TPFO fully-enclosed film packs of PET

bottles (shrink packs without bull's eyes) can also be produced for the first time with the help of a

specially constructed manipulation unit. This type of packaging can be used for both glass and PET

bottles and also for cans.

Another highlight of the machine on show is the targeted web edge control function for film

processing and also implementable in multiple lane production. Sensors permanently scan the

position of the film; with the tiniest deviation from the specified values the unit takes appropriate

countermeasures with the result that film widths can be precisely designed right down to the last

millimeter. This greatly reduces the amount of material consumed as opposed to previous systems.

Tests show that over 5% of film can be saved using film web edge control alone. khs.com

Loma

X⁵ SpaceSaver X-ray inspection system

Addressing the issue of expensive floor space costs, the compact X⁵

SpaceSaver X-ray has a 20% smaller footprint than similar food x-ray

inspection machines on the market, without compromising on any of the

safety, quality and performance features that Loma’s food inspection

systems are known for.

Measuring less than one-meter in length, the cabinet of the X⁵ SpaceSaver X-ray has been lowered.

This makes it much easier to manoeuvre around manufacturing lines, with its small footprint averting

unnecessary congestion and giving production managers the flexibility to constantly refine and

configure factory floor layouts to avoid manufacturing bottlenecks.

Modular in design, the X⁵ SpaceSaver X-ray can be retrofitted to work alongside existing production

and inspection equipment. Depending on production requirements, a reject system or checkweigher

can be easily added. All of which helps to reduce customisations and installation times.

For ease of cleaning and reduced maintenance, the X⁵ SpaceSaver X-ray features rounded, sloping

surfaces to stop food particles and wash-down droplets accumulating in crevices. Impermeable seals

on the cabinet stop water ingress, and its tubular framework, made from high quality 304 grade

stainless steel, dries much faster than flat surfaces. What’s more, the touch screen has an IP69k

rating and the entire system is designed to withstand high-pressure washdown applications.

loma.com

OCS Checkweighers

ESSENTIAL in stainless steel design

The EC-E-VA model is built entirely of stainless steel to complement the

successful ESSENTIAL series. Capable of determining up to 150 weight values per

minute, the EC-E-VA checkweigher is the right choice for your needs. Easily and

rapidly integrated with any production line, it reliably provides highly precise

weight values for each individual product. It registers individual weight values

and automatically separates any product that has an incorrect weight. The 8-

inch color touch panel is well designed to ensure intuitive operations.

The model boasts an innovative design with Weigh Cells, motors, and conveyor systems made

entirely of stainless steel (Protection class: IP 65), which is perfect for use in light to average wash-

down areas. ocs-cw.com

Poly-clip System

Re-sealable cheese chub

Poly-clip System presents the re-sealable cheese chub „clip-tube“,

manufactured with the Cap Bonding System CBS. The clip-tube is

a cost-effective tube-like packaging that can be filled easily and

free of air. A tubular bag, e.g. made of aluminium laminated film,

is sealed with clips, forming a seal of originality. This package is

complemented by a unit consisting of shoulder piece with safety

ring, screw cap with extrusion nozzle including opening function

and cap, with optional Euro hanger. After removing the safety ring

the clip-tube® is opened by screwing in the extrusion nozzle.

In the case of a sausage shaped, clipped product, the complete

packaging line for soft cheese with TSCA or FCA/TSA will continue

to be used. In a subsequent production step the CBS completes

the automatic line for the production of clip-tubes. The

continuous production flow is maintained. With its modular

design, the CBS bonds a threaded end cap onto the sausage

shaped product and attaches a single component at each

following work station. The attachments can be such as end caps,

Euro hangers or extrusion nozzles – and the re-sealable “soft

cheese chub” is ready.

The benefit of this type of packaging is the re-sealability of a soft cheese product and the appetizing

repeat application after first opening. The clip-tube is a cost-effective packaging as compared to

traditional tubes at portions starting from 50 ml and diameters from 18 to 50 mm. Easy to squeeze

by hand, it is particularly suitable for portioning and appealing presentation of soft cheese, meat

paste and seafood spread. The tube cap is eye-catching by the variety of shapes and colours.

Re-sealable, reduced waste, longer shelf-life and even more cost-efficient than tubes – these are the

decisive advantages of the new packaging solution clip-tube. When it comes to its many possible uses

– in catering or at home – creativity knows no bounds and no limitations. It was not for nothing that

it won the renowned German Packaging Award in the category “Sales Packaging 2012” straightaway.

polyclip.com

Premier Tech Chronos

Open-mouth bagger

The versatile PTR-1030 Series Open-Mouth Bagger from Premier Tech Chronos (PTC) is being

released for European sales at interpack. The innovative open-mouth bagging system can pack dry

free-flowing materials at rates of up to 1,100 bags/hour and is suitable for use with a range of bag

types and sizes. An upgrade option is also available that allows the PTR-1030 to handle porous woven

polypropylene bags. PTC has used its well-proven experience as a certified FANUC Robotics

integrator to carefully incorporate two robotic arms into the PTR-1030. One robotic arm handles

empty bags to accurately position them on the filling spout; while the second robotic arm removes

the filled bag for transfer to the closing system. By separating out these basic operating functions to

different robotic arms has enabled PTC to enhance the speed of the PTR-1030. PTR-1030 is one of

the most versatile robotic open-mouth bagging systems available to industry. This versatility is

achieved by its ability to handle a wide range of bag types and sizes. This includes: gusseted or pillow

type open-mouth bags; made from either paper, polyethylene; laminated woven polypropylene; and

porous woven polypropylene bags. Bag widths in the range 279 to 610mm; and bag lengths of 457 to

1016mm can be successfully handled. ptchronos.com

Gerhard Schubert

3D scanner

Gerhard Schubert is introducing a new milestone in the field of image

recognition. The 3D scanner is making spatial vision a reality. This

innovation increases the performance capabilities of the TLM

packaging lines both in the pick-and-place process and quality control.

Customers profit from fewer rejects, greater production capacity and

better quality control. Depending on the product, the new technology

can even lower raw material costs considerably.

The 3D scanner is positioned over a conveyor belt and determines the three-dimensional data of the

products to be handled from that position. The height profile is opening up new control parameters

for quality control. The TLM Vision System can determine the volume and, if the product density is

consistent, the weight of each product using the information from the 3D scanner. A setpoint/actual

value comparison can also be made for the stack height or stack length in the case of upright

placement in boxes. This is possible because the new height or length is also logged and taken into

account after each placement occurs. A TLM line with the new scanner can detect 3D defects.

Another area of application for this innovation is the prioritizing of product pickup. Information on

the volume and weight serves as the basis for a high-caliber grouping process. The robots are able to

complete the individual product formation in such a way that its weight lies within a defined range.

This type of weight optimization can save the customer up to 3% in raw materials, depending on the

application, which is currently over-producing to fulfill the legal regulations. gerhard-schubert.com

S+S

Inspecting tall products

S+S Separation and Sorting Technology show the new RAYCON

130/240. It is specifically intended for the inspection of slim and tall

product e.g. Tetra Pak cartons, pouches, yoghurt pots etc. Individual

parameters are saved for each product application and when a

product change is initiated the X-ray source automatically moves to

the stored position, facilitating system operation and eliminating

lengthy set-up times. sesotec.com

Videojet

9550 LPA system increases reliability, efficiency and productivity

Videojet Technologies has taken an innovative approach to Print & Apply labeling LPA design with the

Videojet 9550 to address, and fix, the common causes of lost productivity. This new design removes

the mechanisms that frequently cause everyday operational problems, such as label jams and routine

manual adjustments.

The 9550 with Direct Apply places the label onto the pack without the need for

a tamp or air blast applicator, achieving throughput of up to 150 packs per

minute for typical 4” x 6” GS1 barcode labels. This means it never misses a

label, even after line build-backs. By incorporating Intelligent Motion

technology, the entire system is precisely and electronically controlled,

targeting zero unscheduled downtime on production lines.

Through use of a clutch-less ribbon drive, the 9550 substantially reduces ribbon waste and improves

printhead life. videojet.com

Weber

Variety Pack System

Weber Maschinenbau unveil its new Variety Pack System. It automatically combines several varieties

of different products into one package. The modular system combines multiple slicers via a belt

system and offers different infeeding methods. Weber Variety Pack System not only meets the

highest hygiene standards, it is also perfectly adaptable to the spatial constraints of each individual

food manufacturer.

In the past, customers typically bought larger packages of a single product. Today, smaller packages

offering greater variety are becoming increasingly popular among consumers. Multi-variety

packaging offers many advantages for food manufacturers and processors as well, allowing them to

clearly differentiate themselves from the competition by offering a virtually unrivalled, unique

combination of products. Packaging multiple types of products together presents serious challenges

to hygiene. The Weber Variety Pack System offers a solution, with small portions of different

products combined into one package fully automatically with no human contact – variety truly is the

spice of life.

The main advantage of the Variety Pack System lies in the customer's ability to tailor the system to

meet its specific needs. By combining individual modules, a custom production line can be

assembled, allowing, for example, existing slicers to be incorporated into the system. Moreover, its

output is scalable and the system can be tied to a variety of different packaging machines, such as

tray sealers or thermo forming machines.

Weber Slicer 908

With the launch of its high-performance 908 Slicer, Weber Maschinenbau is setting new standards.

An important quality element of the Slicer 908 is its open design, which makes cleaning very easy and

efficient. Hollow spaces were reduced, the housing was streamlined and the sandwich design

eliminated and replaced with a new optimised sealing concept. Another benefit: the drive and feeder

rods are fully accessible and the stainless steel motors are out in the open. This design not only

makes the machine easy to service and helps reduce the weight of the individual assemblies; it also

meets the strictest hygiene standards. Cleaning time is also reduced by around 50%.

The Weber Slicer 908 features a cutting speed of up to 2,000 cuts per minute, a 200 mm x 620 mm

product channel and automatic central loading system with a carrier unit designed for 1,200 mm,

1,600 mm or even endless product lengths. It uses an involute blade cutting system for thicknesses of

0.1 to 50 mm. Options include up to 4 vario grippers, a high-speed interleaver with up to 4 tracks or a

track-independent (2-track) interleaver. weberweb.com