intersec dubai … · leading brand for workwear fabrics in europe 30 % market share 45 million...
TRANSCRIPT
INTERSEC DUBAI _____________________________________________________ __________________________________________________________________________
Protectivewear Standards for the Middle East Mukesh Vijaywargi
19th – 21st January 2014
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Klopman International
Leading brand for workwear fabrics in Europe 30 % market share 45 million meters per year NOW in Middle East – with its own branch in UAE
Who chooses Klopman
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Accident
Accident – noun... “ ... an unexpected and undesirable event,
especially one causing injury, harm or damage”
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Accidents happen at work
In Europe, statistical information is constantly collected as: Accident incident rate ( n° of accidents/1000 employees ) Accidents at work ( exceeding 3 days absence ) Fatal accidents at work
Accidents happen but people can be protected against injury ... saving life and money ... representing a responsible business practice – an important element of CSR!
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Presentation break up
List of subjects
Industries in Middle East requiring protectivewear Job risks faced by workers Reasons for the use of Personal Protective Equipment ( clothing ) Identify proper standards aiming to protect employees
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Key Industries in ME requiring protectivewear for their workers
Oil and Gas – prospecting, refining, distribution Metal – forging, casting, welding, metal fabrication, railway projects, dry docks, Emirates Steel, DUBAL, ... Outdoor – aviation, port workers, roadside workers, traffic wardens, parking attendants, ... Electric power plants and distribution companies – DEWA, ...
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Different industries involve different risks
Oil and Gas – flash fire, static electricity ( uncontrolled static discharge )
Metal – molten metal, heat, flame Outdoor – poor visibility, accidents, UV radiation, heat stress due to sun and high temperatures in
the summer ,ANTI STATIC FOR AIRPORT STAFF Power plants, Utility companies – electric arc
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Injury Prevention
Wearing appropriate PPE / protective clothing meeting established standards, can reduce the extent of injury
Standards have been created by testing the product against different risks the wearer is likely to be exposed to – so it is a combination of many tests and situations. These are constantly revised so that even a small risk is addressed in the preparation of the standard
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Key European Standards
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
FR Standards for Protection
Protective standards are structured to evaluate protective efficiency of PPE to heat & flame and molten metal.
EN ISO 11612 ( old EN 531 ) – Protective clothing – clothing to protect against heat and flame
EN ISO 11611 ( old EN 470-1 ) – Protective clothing – Protective clothing for use in welding and allied processes
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Elements tested as part of these standards
EN ISO ISO 15025:
Flame Spread
Requirement
No hole formation No flaming debris Afterflame 2s Afterglow 2s
Grading letter: A
A1 (Face ignition)
A2 (Edge Ignition)
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Flame Retardant - FLAMESAFE
ISO 9151:
Convective Heat
Grading letter: B
Level HTI( 24) B1 4 <10 B2 10 <20 B3 >20
Heat Thermal Index: Time in seconds to 24°C rise in temperature behind specimen. Heating source: 80k W/m2
Heat flux measurement of both energy and hot gas molecules
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Flame Retardant - FLAMESAFE ISO 6942:
Radiant Heat
Grading letter: C
Heat flux measurement of only energy
Level t2, sec C1 7 <20 C2 20 <30 C3 30 <95 C4 > 95
Radiant Heat Thermal Index: theoretical time for 2nd degree skin burns. Heating source: 20 kW/m2
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Flame Retardant - FLAMESAFE
ISO 9185:
Molten Splash (Iron)
Grading letter: E
Level gr E1 60-120 E2 121-200 E3 > 201
Angle: 75° Temperature: 1400°C
Acceptable performance to iron splash will normally ensure acceptance also for molten
copper, phosphor, bronze and brass.
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
ISO 11612 – Molten Splash ( Iron ) – E Market sample
Front of specimen after iron splash
Back of specimen after iron splash and skin simulant
damaged
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
ISO 11612 – Molten Splash ( Iron ) – E Klopman Megatec 250N
Front of specimen after iron splash
Back of specimen after iron splash and skin simulant
NOT damaged
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
ISO 11611 – Welding Protection
ISO 15025: FlameSpread
ISO 9150: Molten drops
Class 1 (15 drops) Class 2 (25 drops) For a temperature rise behind the fabric of 40°C
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Fire standard summary Pictogram
Standard
How it works
Who protects
Personel exposed to flame and different heat hazards (radiant, convective, contact ) or electric arc flash:
• Gas, petrochemical and mining
• Flamable liquid and explosive dust transporters.
• Metal industry ( steel ), galvanic plating
• Electric power distribution companies
• Welders
Fabric is made flame resistant by chemical application which inhibits oxygen and energy feeding the flame.
Alternatively, fabrics with inherent flame retardant fibre (aramidic) with high melting temperature and chemically structured to stop flame propagation.
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
High Visibility – One of the most important standards
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
EN ISO 20471 is an International European standard which specifies the minimum performance requirements and test methods for warning clothing to keep you safe and visible day and night.
EN ISO 20471 specifies requirements for protective clothing capable of signalling the user’s presence visually, intended to provide conspicuity of the user in hazardous situations under any light conditions by day and under illumination by vehicle headlights in the night.
Performance requirements are included for colour and retro reflection as well as for the minimum areas and for the placement of the materials on protective clothing.
EN ISO 20471 – Standard for High Visibility
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
CLASS 1 defines the lowest visibility level: Fluorescent material > 0.14 m² Retro reflective material > 0.10 m² OR Combined material Fluorescent material > 0.20 m²
Who has to wear this: Garments for workers who do not come into
traffic that does not exceed 20 mph. Class 1 garments are typically recommended for parking attendants, warehouse workers, builders, maintenance workers, and delivery vehicle drivers.
There are three classes of protection:
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
CLASS 2 defines an intermediary visibility level: Jackets: 1 horizontal band and 2 shoulder bands or 2 horizontal
bands and 2 shoulder bands or 2 horizontal bands Trousers and bib & brace need 2 horizontal reflective bands
circular on each trouser leg. Fluorescent material > 0.5 m² & retro-reflective material > 0.13 m²
Who has to wear this: Required for any person working on or near A and B class roads.
( A roads = major roads intended to provide large- scale transport
links within or between areas. B roads = roads intended to
connect different areas, and to feed traffic between
A roads and smaller roads on the network ).
Garments intended for users who need greater visibility in poor weather conditions and whose activities occur near roadways where traffic speed exceeds 20 mpH.
EN ISO 20471 – Class 2
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
CLASS 3 defines the highest level of visibility: Requirements similar to class 2 but with full length
sleeves with 2 horizontal circular bands on each sleeve Fluorescent material > 0.80 m² plus Retro-reflective material > 0.20 m²
Who has to wear this: Required for any person working on or near
motorways, dual carriageways or airports, etc. These garments provide the highest level of visibility to workers in high risk environments, a wide range of weather conditions and traffic exceeding 50 mph.
EN ISO 20471 – Class 3
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
EN ISO 20471 – Class 1
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
EN ISO 20471 – Class 2
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
EN ISO 20471 – Class 3
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Electric Arc – ATPV Value IEC 61482
Electric arc blast is a dangerous occurrence which releases a quantity of thermal energy jointly with pressure waves by hot gasses and flaming debris and molten metal projectiles of different size. The very short duration of arc generates a high density of total energy towards the operator.
ATPV Value-A reported value from electric arc testing (open arc IEC 61482-1-1). Basically, this measures the level of heat that a flame resistant garment can be exposed to before a second degree burn injury is expected to occur. It is possible to calculate the energy expected to be released based on the job been done – and accordingly appropriate garments and PPE to be used.
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Electric Arc – ATPV Value IEC 61482
The IEC 61482-2 standard says that a protective clothing will demonstrate a minimum arc thermal resistance, if the ATPV is at least 4 cal/cm².
Other systems of grading ( e.g. NFPA 70 E – HRC) are based on rating of the ATPV.
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Multi-risks – a new trend
This is a new evolution of standard where protection against multiple risks that a worker may be exposed to, is combined in the fabric, e.g....
Airport maintenance: In Europe it has been identified that workers in this area are exposed to several hazards at a time and require garments using fabric that provides combined FR, ANTI-STATIC, CHEMICAL SPLASH & HIGH VISIBILITY protection.
INTERSEC DUBAI 2014 ________________________________________________________________________________________________________________________________________________
Summary
Accidents – Happen
Injury – can be prevented
Standards – help to reduce impact from injury
INTERSEC DUBAI _____________________________________________________ __________________________________________________________________________
THANK YOU !
19th – 21st January 2014