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Introducing Flexibility to Flexible Packaging

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Page 1: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

I n t r o d u c i n g F l e x i b i l i t yt o F l e x i b l e P a c k a g i n g

Polysack Flexible Packaging Ltd.Nir Yitzhak, D.N. Negev, 8545500 Israel

Tel + 972-8-9989796 I Fax [email protected] I www.polysack.com

Page 2: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

Polyphane®Pack´n Cycle Base PortfolioEnabling circular economy

Polyphane®Pack´n Cycle Films100% recyclable flexible packaging

Pack ’n Cycle MDO-HDPE films introduce modularity to flexible packaging. Combining the advantages of Mono Orientation technology with HDPE’s excellent properties, Pack ’n Cycle supports 100% recyclable PE mono-material flexible packaging.

Pack ’n Cycle’s innovative solutions further reduce environmental impact through dramatic savings of packaging volume and mass.

Various gaugesMultiple finishes including highly transparent, matt, white and metallizedHigh barriers for water vapour, gas, mineral oils, visible and UV light

Pack ’n Cycle MDO-HDPE films offer brand owners choices for fully recyclable, quality, cost-effective flexible packaging, supportinga circular economy.

Available in modular configurationsmeeting customers’ demanding needs:

Polyphane® Pack 'n Cycle LC External Film - MDO HDPE film replacing external PET film providing a PE mono-material solution for 100% recyclable packaging.

Polyphane® Pack 'n Cycle High Barrier LC External Film – merging the advantages of MDO-HDPE film with the excellent performance of high barrier Alox coating. The result is a best-in-class high barrier HDPE film.

Polyphane® Pack 'n Cycle IWL Internal Film - MDO HDPE film replacing the internal LDPE film for laminates. Typically Pack ’n Cycle film is 25% - 40% thinner, hence saving material and mass, while reducing environmental footprint.

Polyphane® Pack 'n Cycle MHHS Mono Film - MDO PE film replacing multi-material laminates or LDPE packaging, delivering outstanding results with less material.100% recyclability with significant savings supportsbetter sustainability while reducing environmental impact.

1 2

Page 3: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

MDO Technology – the polymer PE film is heated to a temperature slightly below its melting point and stretched in the machine direction orientation. The result is Polyphane Pack ’n Cycle HDPE films delivering:

MDO Technology

Improvedproperties

Highstiffness

Tensilestrength

02 0301

Easy tearin one direction

Costeffective

07 08

Enhanced opticalproperties

Improved watervapour barrier

HigherYield

0604 05

3 4

Page 4: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

GlobalFootprint

Global Footprint

100% recyclable mono-material flexible packaging Dramatically reduced volume and massSupports a circular economyConfigurable films for your specific needsReduce costsSuperior mechanical features supporting efficient packaging machinesImproved shelf life through high barrier optionsWorldwide reliable distribution Regulatory requirements

Meeting most demanding needs:

5 6

Page 5: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

Pack ’n Cycle MDO-HDPE films“Meeting the Market Needs”

100% Recyclability Cost efficient High productivity Modular Engineering

7 8

Page 6: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

Don’t be restricted to predefined films with given properties. With Polyphane Pack ’n Cycle MDO-HDPE films, flexible packaging experts engineer the film they need by selecting modules to meet packaging requirements. Choose the appropriate base layer module and related properties (e.g. material thickness), apply the finish you desire with the barrier that you seek. The result is a flexible packaging design which is uniquely configuredto meet your product needs!

Polyphane Pack ’n Cycle MDO-HDPE films challenge traditional products, delivering flexible packaging solutions to meet tomorrow’s demanding needs.

Introducing Modularityto Flexible Packaging

External lamination

15 - 25Mic

25 - 80Mic

Internal lamination

Base Films

Water Vapour

GasLight

(visible & UV)

Mineral Oils

BarrierColor Texture

Finishes

Clear White MetalPapertouch

Silktouch Matt

40 – 80Mic

Mono film

9 10

Page 7: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

MOPE LC25 / PE 50

PET 12 /PE 80

WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier

All measures consider the films exclusively, neglecting glue & ink All measure performed by internal methods

75

92

69.5

89.5

14.4

11.2

95-105

95-105

YES

NO

Nominalthickness [µm]

Unit weight[g/m2]

Yield[m2/KG] SIT (ºC) Recyclability

Configuration Option:Standard Midsize BAG• Polyphane Pack ’n Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals.

• MOPE LC25 µm / PE 50 µm configuration replaces a PET 12 µm / PE 80 µm laminate, providing the same quality for Standard Midsize SUP of up to A5.

• Perfectly suited for applications requiring good moisture barrier, such as dry pet food, powder, dry food and personal care.

BAG Properties:

100% Recyclable mono-material structureExcellent barrier to mineral oils and water vapour Easy converting as standard PET 12µm filmExcellent machinability thanks to great weldingEasy and straight tear

11 12

Page 8: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

MOPE LC25 / PE 150

BOPP 40 / PE 150

WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier

All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods

Nominalthickness [µm]

Unit weight[g/m2]

Yield[m2/KG] SIT (ºC) Recyclability

175

190

160.5

173

6.2

5.8

95-105

95-105

YES

NO

Configuration Option:Big Bags for Dry Grains• Polyphane Pack ’N Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals.

• MOPE LC25 μm / PE 150 μm configuration replaces a BOPP 40µm / PE 150µm laminate, providing the same quality for SUP of up to 10 Kg.

• Configured for packaging of sizeable dry grains, such as dry pet food & dry food.

BAG Properties:

100% Recyclable mono-material structureExcellent barrier to mineral oils and water vapour Easy convertingExcellent machinability thanks to great weldingEasy and straight tear

13 14

Page 9: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

MOPE LC15 / PE 30

PET 12 /PE 40

WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier

All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods

45

52

41.8

53.2

23.9

18.7

95-105

95-105

YES

NO

Nominalthickness [µm]

Unit weight[g/m2] SIT (ºC) Recyclability

Yield[m2/KG]

Configuration Option:Small Size SUP• Polyphane Pack ’N Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals.

• MOPE LC15 m / PE 30 μm replaces PET 12 μm / PE 40 μm laminate, providing the same quality for SUP of up to A5 size

• Targeted at applications requiring good moisture barrier, such as dry pet food, powders, dry food, Personal care and liquids.

SUP Properties:

100% Recyclable mono-material structureExcellent barrier to mineral oils and water vapour Easy converting like standard PET 12µm filmExcellent machinability thanks to great weldingEasy and straight tear

15 16

Page 10: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

MOPE LC25 /MOPE IWL40

PET 12 /PE 80

WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier

All measures consider the films exclusively, neglecting glue & ink All measure performed by internal methods

65

92

61.3

89.6

16.3

11.1

105

95-105

YES

NO

Nominalthickness [µm]

Unit weight[g/m2]

Yield[m2/KG] SIT (ºC) Recyclability

Configuration Option:3 sides Welding Pouch• Polyphane Pack ’N Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals.

• Polyphane Pack ’N Cycle IWL replaces the standard PE layer by down-gaug ing 25% - 40% of the original thickness enabled by high stiffness and supported by a very tight seal.

• MOPE LC 25 µm / MOPE IWL40 µm replaces a PET 12 µm /PE 80 µm laminate, providing the same quality for SUP of up to A5 size.

• Appropriate for small – medium packaging requiring good moisture barrier, such as dry pet food, powder, dry food and personal care.

POUCH Properties:

100% Recyclable mono-material structureExcellent barrier to mineral oils and water vapour Easy converting like standard PET 12µm filmExcellent machinability thanks to great weldingEasy and straight tearSignificant down-gauging reducing volumeand mass

17 18

Page 11: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

MOPE LC25 AIOx / PE 80

PET 12 / 8 / PE 70 µm

WVTR : <3 gr/m2/day (38°C, 90% RH) ; OTR: <1 cm3/m2/day (23°C, 0% RH); Mineral oil barrier

All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods

105

90

96.9

102.1

10.3

9.8

95-105

95-105

YES

NO

Nominalthickness [µm]

Unit weight[g/m2]

Yield[m2/KG] SIT (ºC) Recyclability

SUP Properties:

100% Recyclable mono-material structureExcellent barrier to gas, mineral oilsand water vapour Easy converting like standard PET 12µm filmExcellent machinability thanks to great weldingEasy and straight tear

Configuration Option:High Barrier Pouch• Polyphane Pack ’N Cycle LC replaces the PET film typically used as the outer layer in a laminated package, providing ultimate clarity, great stiffness and supporting wide range of seals.

• This LC film coated with Alox protects against gas, mineral oils and water vapour, delivering excellent barrier for high aroma, flavor and oxygen.

• MOPE LC Alox 25 µm / PE 80 µm replaces PET12 / 8 Al / PE 70 µm laminate, providing the same quality for SUP of up to 1Kg.

• Perfect for applications demanding improved Oxygen barrier, such as Coffee, Cereals or fruit bars, powders and personal care.

19 20

Page 12: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

MOPE MHHS 40

LDPE 60

WVTR : WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier

All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods

40

60

37.6

54.6

26.5

18.3

105

95-105

YES

YES

Nominalthickness [µm]

Unit weight[g/m2]

Yield[m2/KG] SIT (ºC) Recyclability

Configuration Option:Pillow Pouch for Frozen Food• Polyphane Pack ’n Cycle MHHS is a mono-film designed to replace standard PE films or a standard PET/PE laminate.

• MOPE MHHS40 µm replaces a PE 60 µm structure, providing dramatic material saving, lower volume and mass, improved stiffness and easy tear for pouches up to 1Kg.

• Suited for packaging of frozen food.

POUCH Properties:

100% Recyclable mono-material structureExcellent barrier to mineral oils and water vapourEasy convertingHigh heat resistance externally and low heat resistance internallyEasy and straight tear

21 22

Page 13: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

MOPE MHHS 40

Paper 40 / PE 15

WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier

All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods

37.6

60

26.5

16.7

105

110

YES

NO

Unit weight[g/m2]

Yield[m2/KG] SIT (ºC) Recyclability

Configuration Option:Small Sachet• Polyphane Pack'N Cycle MHHS is a mono-film designed to replace small laminated sachets of Paper/PE or PET/PE for small quantities.

• MOPE MHHS40 µm replaces a Paper 40 /PE 15 µm structure, providing significant savings and 100% recyclability.

• Supports packaging of sugar, spices, powder, and personal care items, such as wet wipes.

SACHET Properties:

100% Recyclable mono-material structureExcellent barrier to mineral oils and water vapourEasy convertingHigh heat resistance outside and low heat resistance insideEasy and straight tear

23 24

Page 14: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

MOPE LC25Matt / PE 40

PET12Matt / LDPE 70

WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier

All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods

65

82

63.9

80.5

15.6

12.4

95-105

95-105

YES

NO

Nominalthickness [µm]

Unit weight[g/m2]

Yield[m2/KG] SIT (ºC) Recyclability

SUP Properties:

100% Recyclable mono-material structureExceptional Matt finishExcellent barrier to mineral oils and water vapour Easy converting like standard PET 12µm filmExcellent machinability thanks to great weldingEasy and straight tear

Configuration Option:Midsize SUP with Matt Appearance • Apply matt, paper or a silk touch finish to Polyphane Pack ’n Cycle

for a sleek look and feel.

• MOPE LC 25 Matt / PE 40 µm replaces a PET 12 µm matt / PE 70 µm laminate, providing the same quality for SUP up to A5 size.

• Perfectly suited for applications requiring good moisture barrier, such asdry pet food, powders, dry food or personal care.

25 26

Page 15: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

MOPE LC 25 /MOPE IWL 40

PET 12 /PE 80

WVTR : <3 gr/m2/day (38°C, 90% RH) ; Mineral oil barrier

All measures consider the films exclusively, neglecting glue & inkAll measure performed by internal methods

65

92

61.3

89.6

16.3

11.2

95-105

95-105

NO

YES

Nominalthickness [µm]

Unit weight[g/m2]

Yield[m2/KG] SIT (ºC) Recyclability

Configuration Option:SUP with Spout for Aseptic Drink • Polysack’s UV & Light blocking signature technology for labels is applied to our MOPE IWL film delivering excellent spout welding.

• The film is black on one side and white on the other.

• MOPE LC 25 µm / MOPE IWL LB 40 µm replaces a PET12 µm /PE 80 µm demonstrating unparalleled performance for small pouches up to 150 ml.

• Designed for packaging requiring good UV & visible light blocking, such as aseptic drinks.

SUP Properties:

100% Recyclable mono-material structureExcellent barrier to UV & Light, mineral oils and water vapour Easy converting like standard PET 12µm filmExcellent machinability thanks to great weldingEasy and straight tear

27 28

Page 16: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

LC

IWL

MHHS

15,20,25

25 – 80

40 - 80

WaterVapor(WVTR)

Yes

Yes

Yes

Gas(OTR)

Yes

No

No

Light& UV

No

Yes

Yes

Mineraloil

Yes

Yes

Yes

Clear

Yes

Yes

Yes

White

Yes

Yes

Yes

Metal

Yes

Yes

Yes

Brown

Yes

Yes

Yes

ThicknessBase Film High Barrier Colors

PaperLike

Yes

Yes

Yes

SilkTouch

Yes

Yes

Yes

Matt

Yes

Yes

Yes

Texture

WVTR < 3 gr/m2/day (38°C, 90% RH); OTR < 1 cm3/m2/day (23°C, 0% RH); UV & Visible light blocking >99%

Mineral oil barrier protection (MOSH, MOAH)All measure performed by internal methods

Polyphane Pack N Cycle Configuration Options

29 30

Page 17: Introducing Flexibility to Flexible Packaging - polysack.com · Pack´n Cycle Films 100% recyclable flexible packaging Pack ’n Cycle MDO-HDPE films introduce modularity to flexible

I n t r o d u c i n g F l e x i b i l i t yt o F l e x i b l e P a c k a g i n g

Polysack Flexible Packaging Ltd.Nir Yitzhak, D.N. Negev, 8545500 Israel

Tel + 972-8-9989796 I Fax [email protected] I www.polysack.com