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Sea Linkages, Transportation, and Shipping Services 1 THE PHILIPPINE SHIPBUILDING INDUSTRY By: Engr. Daniel A. Reyes 27 November 2013 Paris, France Introduction Archipelagic country of 7,100 islands Coastline length of 36,289 million kms Sea areas of 2.2 square kilometes By its geographical configuration, the Philippines is best for shipbuilding. PH Geographical Configuration

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  • Sea Linkages, Transportation, and Shipping

    Services 1

    THE PHILIPPINE

    SHIPBUILDING INDUSTRY

    By: Engr. Daniel A. Reyes

    27 November 2013 Paris, France

    Introduction

    • Archipelagic country of 7,100 islands

    • Coastline length of 36,289 million kms

    • Sea areas of 2.2 square kilometes

    By its geographical configuration, the Philippines is best for shipbuilding.

    PH Geographical Configuration

  • Sea Linkages, Transportation, and Shipping

    Services 2

    GOVERNMENT POLICIES AND INCENTIVES

    FOR THE SBSR SECTOR

    1. PD 666 issued on 05 March 1975 - declared shipyards as non-

    public utilities wherein 100% foreign equity is allowed.

    2. PD 1221 issued on 17 October 1977 - Required all Philippine-Registered oceangoing ships to undergo drydocking/

    repairs in licensed MARINA registered shipyard.

    3. E.O. No. 226 and implementation of the Investments Priorities

    Plan (IPP) - Exemption from payment of duties and taxes

    from importation of ship’s spare parts.

    4. Republic Act No. 9295 issued on May 2004 - Exemption from

    payment of 12 % Value Added Tax and allows shipyard

    entities to fully owned by foreign investors.

    EMERGING SHIPBUILDING NATION

    The arrivals of foreign shipbuilders in the country have

    propelled the growth of exports of Philippine-made ships.

    Philippine shipyards are now building more ships of bigger

    tonnage capacities like bulk carriers, containers and tankers.

    Hanjin

    Shipyard

    Keppel

    Shipyard

    Tsuneishi

    Shipyard

    Annual

    Capacity

    18 Vessels 8 Vessels 16 Vessels

    Types of

    Vessels &

    Tonnage

    Bulk Carrier

    205K DWT

    Container 12,800

    TEU

    Tanker 320KDWT

    Rig

    Pontoon/Tug

    Boats

    Bulk Carrier of

    up to 180K

    DWT(Cape Size),

    Car Carrier

    Location Subic Batangas Cebu

    Project Cost US$ 1.77 Billion US$ 33.33

    Million

    US$ 267 Million

    Employment 25,000 5,801 13,000

  • Sea Linkages, Transportation, and Shipping

    Services 3

    Industry Performance

    Order Book by Top 10 Country(ex-China, Japan and Korea)

    Brazil

    Philippines

    Taiwan

    Vietnam

    0

    2,000

    4,000

    6,000

    8,000

    2006 2007 2008 2009 2010 2011 2012H1

    Yearend

    Th. G

    T Brazil

    Philippines

    Taiwan

    Vietnam

    Germany

    India

    Romania

    Order Book by Country, ex-China, Japan and Korea Brazil ranks 4th, Philippines 5th, Taiwan 6th and Vietnam 7th.

    Source: IHS Fairplay

    NUMBER OF MARINA-LICENSED SBSR ENTITIES

    AS OF CY 2013

    Total: 107 SBSR

  • Sea Linkages, Transportation, and Shipping

    Services 4

    KEPPEL SUBIC

    SHIPYARD

    Cawag, Subic

    SUBIC DRYDOCK

    CORPORATION

    SBMA

    KEPPEL MARINE PHIL.

    INC.

    Batangas City

    F.F. CRUZ & CO., INC.

    Iloilo

    TSUNEISHI HEAVY

    INDUSTRIES

    Balamban. Cebu

    The 7 Large Shipyards by Geographical Distribution

    HERMA SHIPYARD &

    ENG’G., INC.

    Mariveles, Bataan

    HANJIN HEAVY

    INDUSTRIES

    SUBIC, ZAMBALES

    CAPABILITY TO COMPETE GLOBALLY

    Philippine

    Advantage

    100% foreign ownership of companies Available areas suitable as shipbuilding bases

    Coverage

    Design, construction, overhaul, repair and alteration of watercrafts

    Manufacturing outfittings for ships and vessels Engineering and fabrication services Conversion services for both foreign and Philippine clients

    Shipbuilding

    Giants in the PH

  • Sea Linkages, Transportation, and Shipping

    Services 5

    HANJIN PHILS.

    “World’s best shipbuilder” since 1992

    Established in 2006 with US$1.8 B investments

    Has delivered more than 51 ships to clients around the world

    Considering to build another shipyard in Misamis Oriental, Mindanao

    Source: www.hhic-phil.com

    Redondo Peninsula, Subic Bay

    HANJIN PHILS.

    QUAY WALL : 4 Km

    Dry Dock No.5 (370m x 100m x 12.5m)

    Dry Dock No.6 (550m x 135m x 13.5m)

    Shipyard Area 330 Hectares

    SHIPYARD FACILITIES

    • 4 ultra-large cranes

    • 2 drydocks

    • Automated assembly lines

  • Sea Linkages, Transportation, and Shipping

    Services 6

    Source: www.hhic-phil.com

    • MV Argolikos, US$60 M - First Philippine-made container ship

    • Weighs 41,000 tons; 258.9 meters in length, a width of 32 meters, height of 19

    meters and actual speed of 24.6 knots

    HANJIN PHILS.

    In the PH since 1994

    Subsidiary of Tsuneishi Corp.

    (Japan) and Aboitiz & Co.

    Builds merchant ships using

    technologies and standards

    used by Tsuneishi Japan

    Delivers 20 ships a year

    Will delivered its 213th vessel

    on December 10, 2013

    Employees working for

    Tsuneishi: 13,000 (600 are

    organic, the rest are

    subcontractors)

    TSUNEISHI

    Source: www.thici.com

    Balamban, Cebu

    Area: 147 hectares

    http://www.thici.com/

  • Sea Linkages, Transportation, and Shipping

    Services 7

    TSUNEISHI

    Built the Tenshu Maru in 2010, the first and the biggest cargo vessel built in the PH

    • 291.90 meters long, 45 meters wide, 24.50 depth

    • 92,900 gross tonnage, 9 cargo holds w/ a helipad

    Source: www.thici.com

    In the PH since 1981 for repair of vessels

    Started building ships for international clients in 1993

    Subsidiary of Keppel Singapore

    Uses same technologies and standards as those of Keppel Singapore

    KEPPEL PHILS.

    Keppel Batangas

    Keppel Subic

    http://www.thici.com/

  • Sea Linkages, Transportation, and Shipping

    Services 8

    Keppel Batangas Shipyard is located in the Keppel Philippines Marine-Special Economic Zone in Bauan, Batangas.

    KEPPEL (BATANGAS)

    Graving Dock, 200 m Handymax

    50,000 DWT capacity

    8 Dry Berths

    20,000 DWT capacity

    Floating Dock, 100 m

    6,000 DWT

    Ship Lift System

    2,040 ton lifting capacity

    KEPPEL (BATANGAS )

    Holds a track record of building more than 90 new ships ranging from tankers,

    barges, tug boats and landing crafts to asphalt carriers

    Ship Lift System Graving Dock Ship Lift

  • Sea Linkages, Transportation, and Shipping

    Services 9

    In the PH since 1972 for repair of small types of vessels

    Started building ships for foreign customers in 2010

    COLORADO SHIPYARD CORPORATION

    Presently building a 76 Meter 1300 DWT combination passenger/cargo vessel off for

    Tahiti. Design was done in France, and CSC is proving additional engineering to

    support the project.

    The vessel can carry about 100 passengers and 62 TEU containers above deck and in

    the cargo holds including reefer containers.

    COLORADO SHIPYARD CORPORATION

  • Sea Linkages, Transportation, and Shipping

    Services 10

    Colorado also builds pleasure yachts/boats made of fiber glass or

    aluminum

    Source: Colorado

    COLORADO SHIPYARD CORPORATION

    Started operations in 2000 for repair of vessels in its shipyard in Mariveles

    Bataan and started to build new ships in 2007

    Facilities: 1 Graving Dock can accommodate vessels up to 150 m or 10,000

    Dwt and 60.96 m Floating Dock .

    HERMA SHIPYARD INC.

    Source: Herma Shipyard

    http://www.thici.com/http://www.coloradoshipyard.com/images/gallery/al-1-big.jpghttp://www.coloradoshipyard.com/images/gallery/al-2-big.jpghttp://www.coloradoshipyard.com/images/gallery/fi-1-big.jpghttp://www.coloradoshipyard.com/images/gallery/fi-2-big.jpghttp://www.thici.com/http://www.thici.com/http://www.thici.com/http://www.google.com.ph/imgres?imgurl=http://static.panoramio.com/photos/original/2059922.jpg&imgrefurl=http://www.panoramio.com/photo/2059922&usg=__gZb6lmlE3OYFMvnSHgASQn41F6I=&h=480&w=640&sz=95&hl=tl&start=4&zoom=1&tbnid=Nt5KaIQpUlaryM:&tbnh=103&tbnw=137&ei=wPL6TerzII6mvQPK2YGKAw&prev=/search%3Fq%3Dherma%2Bshipyard%2Bphilippines%26um%3D1%26hl%3Dtl%26sa%3DN%26rlz%3D1T4ADBF_enPH262PH262%26biw%3D1020%26bih%3D513%26tbm%3Disch&um=1&itbs=1http://www.google.com.ph/imgres?imgurl=http://ph.jobstreet.com/logos/agenalogos/herma2.jpg&imgrefurl=http://www.jobstreet.com.ph/jobs/2011/5/default/80/2690913.htm%3Ffr%3DR&usg=__8xX1DRkMqUxXo7w0zcc-C69WniI=&h=77&w=500&sz=16&hl=tl&start=5&zoom=1&tbnid=wTxSGbI1_2PfcM:&tbnh=20&tbnw=130&ei=wPL6TerzII6mvQPK2YGKAw&prev=/search%3Fq%3Dherma%2Bshipyard%2Bphilippines%26um%3D1%26hl%3Dtl%26sa%3DN%26rlz%3D1T4ADBF_enPH262PH262%26biw%3D1020%26bih%3D513%26tbm%3Disch&um=1&itbs=1http://www.google.com.ph/imgres?imgurl=http://media2.ph.88db.com/DB88UploadFiles/2007/09/10/897AFDC4-498A-4FB7-9F12-336030D00ACC.jpg&imgrefurl=http://ph.88db.com/Business-Services/Courier-Logistics-and-Trucking/ad-130205/&usg=__svLsg7W3WqhGsE115m5V3zL_5Lg=&h=158&w=200&sz=28&hl=tl&start=12&zoom=1&tbnid=I5dK8G1UKJMtoM:&tbnh=82&tbnw=104&ei=wPL6TerzII6mvQPK2YGKAw&prev=/search%3Fq%3Dherma%2Bshipyard%2Bphilippines%26um%3D1%26hl%3Dtl%26sa%3DN%26rlz%3D1T4ADBF_enPH262PH262%26biw%3D1020%26bih%3D513%26tbm%3Disch&um=1&itbs=1http://www.google.com.ph/imgres?imgurl=http://media2.ph.88db.com/DB88UploadFiles/2007/09/10/9C80D4BE-B9EE-4523-A3D5-1BA33834D772.jpg&imgrefurl=http://ph.88db.com/Building-Construction/Heavy-Equipment-and-Machines/ad-130210/en/&usg=__j9_ShXEr41WN66zIKbFZWu1bMH0=&h=158&w=200&sz=31&hl=tl&start=32&zoom=1&tbnid=dVJrv33B6piItM:&tbnh=105&tbnw=153&ei=wPL6TerzII6mvQPK2YGKAw&prev=/search%3Fq%3Dherma%2Bshipyard%2Bphilippines%26um%3D1%26hl%3Dtl%26sa%3DN%26rlz%3D1T4ADBF_enPH262PH262%26biw%3D1020%26bih%3D513%26tbm%3Disch&um=1&itbs=1&iact=rc&dur=125&page=3&ndsp=16&ved=1t:429,r:2,s:32&tx=82&ty=62

  • Sea Linkages, Transportation, and Shipping

    Services 11

    The launching of M/T Matikas and M/T Masinop

    • Built in Herma shipyard with Filipino skills and talent

    • Built to international design and construction standards

    HERMA SHIPYARD INC.

    Location: General Santos City, Sarangani Province

    Facilities: 2 Floating Docks with Lifting capacity of 2,500 & 1,500 tons

    Twin Slipways with lifting capacity of 5,000 tons each

    GENSAN SHIPYARD AND MACHINE WORKS, INC.

    http://www.google.com.ph/imgres?imgurl=http://www.gensankarate.net/gsmwif.JPG&imgrefurl=http://www.gensankarate.net/apps/blog/entries/show/145902-gensan-shipyard-and-machine-works-inc-the-biggest-shipyard-in-mindanao&usg=__ayiKPy22OJu1UFzJ-oOKKoZbbuk=&h=600&w=800&sz=104&hl=tl&start=1&zoom=1&tbnid=He6b8aFnGuc8nM:&tbnh=107&tbnw=143&ei=Rv_6TaX0CIeIvgOcyt2DAw&prev=/search%3Fq%3Dgensan%2Bshipyard%2Band%2Bmachine%2Bworks%2Binc%26um%3D1%26hl%3Dtl%26sa%3DN%26rlz%3D1T4ADBF_enPH262PH262%26biw%3D1020%26bih%3D513%26tbm%3Disch&um=1&itbs=1

  • Sea Linkages, Transportation, and Shipping

    Services 12

    Started in 2002 for repair and building of fishing vessels

    Will start building and repairing bigger ships in December 2011

    GENSAN SHIPYARD AND MACHINE WORKS, INC.

    EXPORT PERFORMANCE

    0

    200

    400

    600

    800

    1000

    1200

    2007 2008 2009 2010 2011 2012

    3482

    420 404

    659

    1,076

    PHILIPPINE EXPORTS OF SHIPS (US$ Million)

    Source: NSO

    http://www.google.com.ph/imgres?imgurl=http://www.gensankarate.net/gsmwih.JPG&imgrefurl=http://www.gensankarate.net/apps/blog/entries/show/145902-gensan-shipyard-and-machine-works-inc-the-biggest-shipyard-in-mindanao&usg=__gnNL2pd1HVxvfCFIBPhdB8-YBZQ=&h=600&w=800&sz=119&hl=tl&start=2&zoom=1&tbnid=9q9YQqy61GbXMM:&tbnh=107&tbnw=143&ei=mP_6TdzHA5DovQPb3L2mAw&prev=/search%3Fq%3Dgensan%2Bshipyard%2Band%2Bmachine%2Bworks%2Binc%26um%3D1%26hl%3Dtl%26sa%3DN%26rlz%3D1T4ADBF_enPH262PH262%26biw%3D1020%26bih%3D513%26tbm%3Disch&um=1&itbs=1http://gensanshipyard.rdgroup.com.ph/cgi-bin/products/details.asp?product_id=210http://gensanshipyard.rdgroup.com.ph/cgi-bin/products/details.asp?product_id=211http://gensanshipyard.rdgroup.com.ph/cgi-bin/products/details.asp?product_id=212

  • Sea Linkages, Transportation, and Shipping

    Services 13

    MANPOWER PROFILE FOR SHIPBUILDING

    Category

    2012

    %

    Skills Set

    Salary

    Range

    (P/mo)

    Managerial Personnel

    2,702

    6

    25,000 - 45,000

    Administrative Personnel

    4,954

    11

    10,000 – 15,000

    Technical Personnel

    5,855

    13

    Naval Architects & Engineers (electrical,

    mechanical, marine; with knowledge in

    computer-aided designs), Electricians

    25,000 – 35,000

    Skilled Workers/

    Semi-Skilled Workers

    31,527

    70

    Welders, Crane Operators, Steel Cutters,

    Outfitters, Painters, etc.

    15,000 – 25,000

    Total

    45,038

    100

    The salary scale of workers in Philippine shipyards is about 50% lower than those working in Korea and Singapore

    according to Hanjin and Keppel. Sources of data: MARINA and BOI; Jobstreet salary range report

    Management

    Administrative

    PULL FACTORS

    Qualified and Competent Manpower

    • Key to the success of the shipbuilding industry in the international

    market

    Favorable Sites for Shipyards

    • Ships are protected against rough seas and strong winds

    • Adequate space and water depth for anchorage in the immediate

    vicinity of the yard

    • Sea channels favorable for sea trials

    • Non close proximity to a community

  • Sea Linkages, Transportation, and Shipping

    Services 14

    Favorable sea channels for sea trials

    PULL FACTOR: Suitable Sites

    • Calm waters/moderate winds

    • Remote area

    • Deep sea

    • Adequate water space

    Source: Hanjin Subic

    Source: Tsuneishi Cebu

    Source: Keppel Subic

    PULL FACTOR : Available Areas

    Where to Set Up

    • New site for shipbuilding facility Port Irene, Cagayan Valley

    • The 54,000-hectare business hub of Cagayan Economic Zone Authority (CEZA) in Port Irene being primed to be the country’s next world-class shipyard

    • Existing shipyards strategically located in the country whose owners are determined to enter into shipbuilding arrangements with foreign investors

  • Sea Linkages, Transportation, and Shipping

    Services 15

    Available Areas Suitable to Host Shipyards in the

    Philippines

    Promotion of MARITIME INDUSTRIAL PARK (MIP) as a One-Stop-Shop

    Location: PHIVIDEC INDUSTRIAL ESTATE

    TO CAGAYAN DE ORO CITY

  • Sea Linkages, Transportation, and Shipping

    Services 16

    MARITIME INDUSTRIAL PARK (MIP)

    Covers an area of 100 hectares

    and houses maritime-related

    infrastructure such as ship-

    building and shiprepair, oil

    depot/ tank farm, spare parts

    depot and other maritime

    related facilities

    Thank You!

    Maritime Industry Authority (MARINA) Trida Building, 984 Taft Avenue corner T. M. Kalaw St.

    Ermita, Manila

    Philippines

    Website: www.marina.gov.ph

    http://www.marina.gov.ph/