introduction to csr bulk_internet_tcm4-284042

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    Common Structural Rules(CSR) for Bulk Carriers

    An Introduction

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    Version Slide 209 May 2006

    Scope of Rule Developments

    CSR Bulker Carriers

    - Complete set of Structural Rules for SSS and DSS Bulk

    Carriers

    - Length greater than or equal to 90m

    CSR Oil Tankers

    - Complete Set of Structural Rules for Double Hull Oil

    Tankers

    - Length greater than or equal to 150m

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    Version Slide 309 May 2006

    Summary of CSRs

    Jun 2004 1 Jan 2005

    1st Draft

    available toPublic

    2nd Draft CSR

    available to

    Public

    30 Sep 200515 Apr 2005

    Published

    15 Jan 2006

    CSREffective

    1 Apr 2006

    CSRAdopted

    1 Jan 2006

    Industry comments6 months

    Industry comments5 months

    3rd

    DraftCSRB

    ulk

    FinalDraftCSRB

    ulk

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    Version Slide 409 May 2006

    Major modifications of bulk carriers rulesafter the first draft

    Larger uniform corrosion wastage allowances for transverse bulkheads and side

    shell in line with 95% probability of non-exceedance (instead of 90%)

    Thickness rounding procedure is modified, due to harmonisation between CSRTank and CSR Bulk

    Harmonisation of Ships in Operation requirements between CSR Tank and CSRBulk

    Rewritten FEM procedure: Finite element models are now only three holdsmodels, with modified boundary conditions to provide same results betweendirect and superposition methods

    Modification of loading cases to be considered in Direct strength analysis

    Compliance with new SOLAS requirements for flooding of DSS bulk carriers

    Torsional loading to be considered for the hatch corners

    Mandatory GRAB notation for grab loading and steel coil requirements

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    Version Slide 509 May 2006

    CSR Expected way forward for IACSCommon Structural Rules

    Feedbackperiod

    2006 2007 2008 2009 2010 2011

    Harmonization

    work within IACSImplementationHarmonization

    planHarmonized

    CSR into force

    Long term harmonization

    External industry hearing

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    Version Slide 609 May 2006

    What is CSR?

    Rules covering structural requirement for Bulk Carriers and Tankers

    A Rule set utilising state of the art computational methods for moreextensive direct calculations

    Vessels built to CSR shall have overall safety of the hull structureequivalent to or better than that currently achieved by present rules

    Safety

    level

    IACS CSR

    Individual societyRules

    Requirements

    Safety level exceeding any IACS members existing Rules.

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    Version Slide 709 May 2006

    The IACS Common Structural Rules covers

    IACS Common Structural Rules for Double HullOil Tankers L 150m and above

    IACS Common Structural Rules for BulkCarriers L 90m and above

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    Version Slide 809 May 2006

    Why CSR?

    To obtain control over the minimum safetylevel during the operation phase

    To eliminate competition between classsocieties with respect to structuralrequirements and standards

    To employ the combined experience and

    recourses of all IACS societies to develop asingle standard, or set of Rules

    To ensure that a vessel meeting this newstandard will be recognised by the industryas being at least as safe and robust aswould have been required by any of theexisting Rules

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    Version Slide 909 May 2006

    DNVs commitment to support the industry

    DNVs well established Nauticus Hull program has undergone a major

    upgrade to provide efficient support for the new Rules.

    An extensive training program has been implemented for all approvalunits enabling our staff to be well prepared to provide efficient and local

    support

    Offer training programs to designers and yards

    Offer assistance and design reviews for the purpose of upgrading existingdesigns to comply with CSR

    Offer pre contract service in general

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    Version Slide 1009 May 2006

    Why software support for the new Rules is so critical

    The new rule requirements introduce a radical shift towards more

    computerisation of the rule formulations and structural assessment.

    Hence, good software support is critical for any Class to providetimely and rational support to ship-owners as well as designers andshipbuilders. Efficient software contributes to ensure safe design whileshortening the design time.

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    Version Slide 1109 May 2006

    Nauticus Hull for CSR Bulk - compartmentplan and loads shared among all applications

    Easy and efficient to analyse many cross sections in Section Scantlings according to theCSR Bulk prescriptive rules:

    Hull girder requirements

    H-ULS (hull girderultimate capacity)

    Yielding- Local pressures

    - Intact and flooding

    Buckling

    - DIN Standard

    Steel coil

    - Line loads

    Grab loading

    Minimum scantlings

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    Version Slide 1209 May 2006

    Nauticus Hull CSR Bulk - Direct StrengthAnalysis, FEA

    New Workflow Manager

    New tool for definingcompartment plan and loads

    New efficient FE tool that willshorten design time SESAMGeniE

    - Modelling of cargo hold modeland local models

    - Meshing- Automatic Rule loads import

    (interfacing with newcompartment and loads tool)

    - FE solver integrated SESAMSestra

    - Integrated PostProcessing/Code Checking(Buckling Check, Yield Checkand deformation Check)

    SESAM Xtract for detailedresult presentation and stressevaluation

    Other SESAM modules(Submod, Cutres)

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    Version Slide 1309 May 2006

    Does CSR provide any benefits to the industry?

    Greater transparency of the technical background to the Rules

    All IACS societies will cooperate to maintain a single Rule set

    Competition will be focused on service level, i.e. newbuilding and SiO support

    The net scantling principle, i.e. the minimum allowable scantlings during theoperational lifetime of the vessel is defined as the net scantlings for thenewbuilding design

    Reduced cost for ship yards by relating to one set of structural Rules only

    The intention of the new Rules is to encourage the design and construction ofrobust tankers and bulk carriers and to eliminate competition on scantlings

    The minimum fatigue design life is set to 25 year North Atlantic environment.

    The corrosion additions that have been established takes into account thelocation and the environment to which the structural members surface issubjected

    Stringent and clarified requirements to critical areas

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    Version Slide 1409 May 2006

    Net scantling approach

    Net scantling to be maintained through the ship life

    Corrosion addition corresponding to the corrosive environment added on

    top of the net thickness

    Renewal thickness to be identified on drawings at newbuliding stage

    Thic

    kness

    New building In service

    Required net

    thickness

    Corrosion additionincluding owners extra Wastage allowance

    Renewal thickness

    2.5 year diminution

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    Version Slide 1509 May 2006

    Critical areas Stringent and clarifiedrequirements

    Longitudinals in way of the

    hopper tank at shell are mostexposed to fatigue cracks.

    CSR require 25 years

    operational life in NorthAtlantic.

    Increased safetyfactor for single side

    shell according toSolas XII

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    Version Slide 1609 May 2006

    Critical areas Stringent and clarifiedrequirements

    Fatigue check of main frame connection to hopper sloping plating and improved steelgrade for bracket and adjacent side plating

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    Version Slide 1709 May 2006

    Critical areas Stringent and clarifiedrequirements

    Fatigue check of inner bottom

    plating connection with lower stooland hopper sloping plating

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    Version Slide 1809 May 2006

    Critical areas Stringent and clarifiedrequirements

    Transverse bulkhead and lower stool

    Mandatorystrengthening for grab

    loading

    Fatigue check of lowerstool and corrugatedbulkhead connection

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    Version Slide 1909 May 2006

    Critical areas Stringent and clarifiedrequirements

    IACS UR S21 (Rev. 4)for Hatch Covers and

    Hatch Coamings

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    Version Slide 2009 May 2006

    CSR Bulk - Application

    Applicable for Bulk Carriers with L 90 m signed for construction after

    1 April 2006, where:

    - Bulk Carrier is a sea going self-propelled ship which are constructedgenerally with single deck, double bottom, hopper side tanks and withsingle or double side skin construction in cargo length area and intendedprimarily to carry dry cargoes in bulk.

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    Version Slide 2109 May 2006

    Typical Bulk Carrier Class notationbefore CSR

    1A1 Bulk Carrier ESP Nauticus(Newbuilding) BC-Aholds 2,4,6 and 8 may be empty

    for Bulk Carriers L > 150m designed to carry dry bulk cargoes of

    cargo density 1.0 t/m3 and above with specified holds empty at

    maximum draught. This notation implies that the ship is designed foralternate loading.

    IB(+) is optional

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    Version Slide 2209 May 2006

    Typical Bulk Carrier Class notation after CSR

    1A1 Bulk Carrier ESP CSR BC-A GRAB(20) holds 2,4,6and 8 may be empty

    for Bulk Carriers L > 150m designed to carry dry bulk cargoes of

    cargo density 1.0 t/m3 and above with specified holds empty at

    maximum draught. This notation implies that the ship is designed foralternate loading.

    GRAB [X] minimum X = 20 t unladen grab, mandatory

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    Version Slide 2309 May 2006