introduction to festo: automation for the water · pdf fileintroduction to festo: automation...

F Process Automation Festo Corporation

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Introduction to Festo: automation for the water industry


Agenda

Introduction to Festo Markets, products and services Products for the water industry References


Festo – The Company

Festo AG & Co KG Automation and Didactic $3 billion annual turnover in 2014 in 176 countries worldwide Innovative 2,800 patents granted worldwide Approx. 100 innovations each year R&D budget: 7.5% of turnover Self-motivated learning 15,800 employees worldwide Training budget: 1.5% of turnover

Environmentally-friendly and dedicated to quality Quality and environmental certificates (ISO 9001, VDA 6.1/6.4, ISO 14001)

Founded in 1925 by Gottlieb Stoll in Esslingen/ Germany 1925: high-quality wood-working machines 1956: pneumatic actuators and pilot valves 1978: electrical ON/ OFF systems, FEC systems 1997: process automation, actuators 2001: electrical actuators


Logistics – Global Supply

RSC Mercosur

RSC ASEAN

RSC Far East (planned)

RSC NAFTA

24 hours 48 hours 72 hours

RSC Europe REC NAFTA

REC MERCOSUR

REC ASEAN

REC FAR EAST

REC Livermore

REC Chicago


Automotive Food & Electronics Medical Process Printing & Beverage Technology Automation Converting

Festo – Our Markets


Process Automation

Process Water / Chemicals/ Biotech / Mining Energy Pulp & Paper Food Industry Sewage Petrochemicals Pharma

Process Industry


Festo – Customized solutions for specific applications in water industry


Cabinets

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2 Production Facilities - CA, NY - ISO 9001/14001 - UL508A listed

2 Engineering Centers -28 Design & Manufacturing Engineers - Global engineering database & design/production standards -15 local applications and service engineers for field support - support with production - layout/design - programming - commissioning/training


Festo – Process Automation Scope

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Process Valves • Ball

• Gate

• Butterfly

• Diaphragm

Actuators • Quarter turn

• Linear

• Sensors/Positioners

• NAMUR Valves

Pilot Valves • Centralized Control

• Fieldbus Control

Control Cabinets Engineering


Inlet

Penstock

Drain

Penstock

2 “ GI Pipe-For Main Compressed Air

Service Unit – Regulate and filter condensate Water

Local Control Panel – Remote/Local Mode

Wash Water Valve

Air Scour Valve

Filtered Water Valve

Wash Water Valve

Air Scour Valve

Filtered Water Valve

On Off 1 inch valve

Polymer Tubing

Water Industry : Scope of Applications


Process Valves

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Ball Valves: ¼” to 4”, to 6000 psi, stainless, 3way, 2pc, 3pc, ISO mount Butterfly Valves (AWWA) wafer (lug), 4” to 24”, EPDM(NRB, FPM), Iron (Stainless) Gate Valves (AWWA) SVS (ANSI, DIN), 2” to 18”, EPDM(NRB, FPM), Iron (Stainless) Quarter Turn Actuators (DFPB, DAPS) Pneumatic, to 10,000in-lbs, scotch yoke, rack& pinion Linear Actuators (DLP) Pneumatic, Bore: 4” to 15”, Stroke 1.5” to 75” Linear Actuator with built in positioner (DFPI) eliminates external positioner/transducer, patented Sensor Boxes (DAPS, SRBF, SRAP, SRBP) Visual indicator, mechanical switch, analog feedback Positioners (CMSX) 4-20mA, 0-10V for linear and quarter turn actuators , ISO mount


Network/I-O Control Platform

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Measurement datas: • Level 4-20 mA • Pressure 0-10 V • Flow 4-20 mA

Record of all limit switches - digital inputs-

Connection to PLC via

Network Protocol


CPX/MPA – Complete Valve/Network/I-O Control Platform

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Electrical (I/P 67) Digital I/O Point Diagnostics Analog I/O (16bit) Many connection types Temp Control Integrated Pressure sensor

Pneumatic (IP65) Complete range of functions 2 sizes – mix flow rates I/P available Pressure/flow controls Isolate pressure zones Point diagnostics thru bus

Control Communication Interface -SubD -Profibus -ProfiNet -DeviceNet -Ethernet/IP - ModbusTCP -CC Link - Asi - EtherCAT


HMI

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HMI on Festo bus -4” to 15” - touchscreen TFT display or keypad versions - Class 1 Div 2, IP65 - Use as web browser or SCADA terminal - Communicate to plant via CPX module - Program via ‘Festo Designer Tool’ - Can operate as Modbus/TCP client to display data HMI with embedded controller - CodeSys (IEC 61131) - 8 DI, 8DO, 4AI, 2AO - Standalone or within system

CPX-MMI Handheld diagnostic and programming device - point diagnostics - last 40 events with time - set parameters, addresses,


Air Preparation & Accessories

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Air Preparation (MS, D) -Manual On/Off with OSHA Lockout -Electrical On/Off – E-Stop -Standard & Precision Pressure Control - 5 & 40 micron sintered filtration - 0.01μm & 1μm fiber filtration - Carbon filtration for oils/odor (food) - Membrane air dryers – 20 K reduction - Pressure and Flow Sensing Advanced Options -Electrical Precision Pressure Control - Digital Pressure & Flow Displays - Analog Pressure and Flow Sensing Fittings/Tubing (Q, PLN) -Corrosion resistant -Stainless -UV Protection


Applications in Water/Wastewater

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Supporting contractors and engineering firms.

Common Products

- CPX/MPA valve terminals for piloting

- I/P (Proportional pressure regulators)

- Air regulation and filtration

- Control cabinet design and fabrication

- Integration of Rockwell/Siemens controller

- Integration of Festo FEC CoDeSys controller

- Integration of Festo or other HMI

- Programming

- Commissioning

- Documentation/Training

- Filter Control

- Aerobic/Anoxic air control

- Tank mixing



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Supplying automation components to

Filtration skid OEMs

Common Products

- Control Cabinets and Pneumatic Panels

- CPX/MPA (valves, I/O, on Ethernet/IP

- Butterfly valve assemblies

- DFPI integrated with gate valve

- D Series Air Regulators and Filters


USPs – Festo in Water

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introduction to festo: automation for the water · pdf fileintroduction to festo: automation...

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