introduction to global supply chain management module two: an overview of international supply chain...
TRANSCRIPT
Introduction to Global Supply Chain ManagementModule Two:
An Overview of InternationalSupply Chain Management
1
Class Agenda
• Supply Chain Management & Logistics defined
• Review of different types of supply chains• Functional activities within a global supply
chain (Who does what?)• An introduction to process design• The role of logistics management in
import/export trade
2
3
Supply Chain Management
"Supply Chain Management encompasses the planning and management of all activities involved in sourcing and procurement, conversion, and all logistics management activities. Importantly, it also includes coordination and collaboration with channel partners, which can be suppliers, intermediaries, third-party service providers, and customers. In essence, supply chain management integrates supply and demand management within and across companies. Supply Chain Management is an integrating function with primary responsibility for linking major business functions and business processes within and across companies into a cohesive and high-performing business model. It includes all of the logistics management activities noted above, as well as manufacturing operations, and it drives coordination of processes and activities with and across marketing, sales, product design, finance and information technology."
-Council of Supply Chain Management Professionals
A Basic Global Supply Chain
Origin: Somewhere Overseas
Destination: Somewhere in the U.S.A.
Supplier Origin Trucker Origin Forwarder International Transportation
CHB U.S. transport W&D Order Fulfillment Last Mile Client
4
Global Supply Chain Management:Who are the players?
• Buyers & Sellers• Manufacturers• Tier I, II & III suppliers• Banks• Insurance firms• Freight forwarders• Customs entities• Customs brokers• Other Government
Agencies (OGA’s)
5
Global Supply Chain Management:Who are the players?
• Truckers• Airlines• Steamship lines• Rail companies• Warehouse companies• National mail systems • Small parcel (UPS &
FedEx)• Fulfillment houses• Test & Repair shops
6
Global Supply Chain Management:Different Functional Areas & Processes
• Finance• Research & Development• Product design• Forecasting• Sourcing• Materials Requirements
Planning• Purchasing• Sales & Marketing
7
• Production Planning• Inbound/Outbound logistics• Information Technology• Customer service• Risk Management & Legal• Human Resources• Accounting
Global Supply Chain Management:Different Functional Areas & Processes
8
Supply Chain Management (The short, tactical version)
• A time-phased approach to forecasting and meeting the demand for raw materials, work in process and/or finished goods
• The four cornerstones of supply chain management are:
• Product sales• Landed cost• Lead time rationalization• Inventory management
• Technology & cloud-based visibility across the entire supply chain are key to success
9
10
Supply Chain Management:Key Definitions
• Landed Costs: The unit price for a product plus all other costs associated with shipping the product from origin to destination
• Example: The purchase of women’s handbags from a factory in Vietnam– Price per handbag (unit cost)– Trucking from the factory to the freight
forwarder’s warehouse– Air or ocean transportation plus all
documentation costs– Customs clearance in the U.S.– Customs duties– U.S. warehousing & trucking to final
destination
11
Supply Chain Management:Key Definitions
• Cumulative Lead Times: The time that transpires between the moment a need is recognized and when that need is fulfilled
• Example: The purchase of women’s handbags from a factory in Vietnam – Send purchase order to the vendor– Vendor’s production time– International shipping– Customs clearance– U.S. domestic distribution– Local delivery
12
Supply Chain Management:Key Definitions
• Inventory Management: All activities associated with the valuation, acquisition, shipment, location, storage, sale, distribution, disposition, recovery and disposal of merchandise related to the operation of a firm’s business
• Goal is to meet the customer service requirements of the company– Product availability
Different Industries & Business Models Determine How Supply Chains Are Designed
• Retailer (brick & mortar)• E-Commerce• Wholesaler/Distributor• Manufacturer (OEM)• Tier I, II or III supplier• Agricultural importer/exporter• Marketer/Merchandiser
13
14
Diferente Types of Inventory & Operating ModelsAlso Influence How Supply Chains Are Designed
Operating Model• Raw materials• Components/sub-assemblies• Work In Process• Finished goods• Distribution inventory• Accessories• Spare parts• MRO
Types of Inventory• Build to stock• Build to order• Assemble to Order• Engineer to Order• Just In Time• Vendor Managed Inventories
The Role of Logistics InGlobal Supply Chain Management
15
16
Logistics Management
"Logistics management is that part of supply chain management that plans, implements, and controls the efficient, effective forward and reverse flow and storage of goods,
services, and related information between the point of origin and the point of consumption in order to meet customers' requirements. Logistics management activities typically include inbound and outbound transportation management, fleet management,
warehousing, materials handling, order fulfillment, logistics network design, inventory management, supply/demand planning, and management of third party logistics services providers. To varying
degrees, the logistics function also includes sourcing and procurement, production planning and scheduling, packaging and assembly, and customer service. It is involved
in all levels of planning and execution-strategic, operational, and tactical. Logistics management is an integrating function which coordinates
and optimizes all logistics activities, as well as integrates logistics activities with other functions, including marketing, sales, manufacturing, finance, and information
technology."-Council of Supply Chain Management Professionals
Logistics Activities & Services
• Local domestic trucking• Long haul domestic trucking• Drayage• Domestic air freight• Rail service• International air/ocean freight• Documentation service• Multi-modal services• Customs clearance • Domestic W&D• Inventory management
17
Logistics Activities & Services
• JIT/Line side feeding• Kitting & Packaging• Order Management• Fulfillment/Reverse, T&R• Cold chain• Bonded warehousing• Foreign Trade Zone • Vendor management
18
Global Logistics Management:Who are the players?
• Truckers• Freight forwarders• Customs brokers• Airlines• Steamship lines• Rail companies• Public warehousemen
19
Global Logistics Management:Who are the players?
• Bonded warehousemen• Foreign Trade Zone
Operators • National mail systems• Integrators (UPS & FedEx)• Fulfillment houses• Test & Repair shops• Consulting companies
20
Supply Chain Management & Logistics:Process Design & Execution
Origin: Somewhere Overseas
Destination: Somewhere in the U.S.A.
Supplier Origin Trucker Origin Forwarder International Transportation
CHB U.S. transport W&D Order Fulfillment Last Mile Client
21
Supply Chain & Logistics Processes
A business process is a structured, measurable set of activities and tasks designed to produce a specified output for a particular
customer or market. The sum of several inputs (products, manpower, physical plant, technology, etc.), processes are
designed to satisfy the needs of both internal and external clients.
The result of a process has two characteristics; the primary output and service requirements. Primary output is the direct result of the
process inputs (a finished product or service), while the service requirements are the value added elements that surround the
primary output (communications, follow up, technical support, correct billing, customer service, etc.)
The combination of the primary output and service requirements are what we refer to as “The Customer Experience.”
22
Business Process Characteristics• Should be a reflection of “The Voice of
The Client”• Must create value
– An activity that people are willing to pay for
• Are measurable, with a beginning and end
• Are intended to be reproduced consistently– Not linear, but circular
23
Business Process Characteristics
• Typically involve several internal & external deparments and/or entities
• They are never perfect and can continuously be improved
• Are based on cause & effect relationships
• In a business environment, one person´s output automatically becomes another person´s input
24
Processes: Cause & Effectx = inputs, y= outputs
Y = f(x)
Process Output (y)
Manpower (x)
Methodology (x)
Products (x)
Physical Plant (x)
Environment (x)
The Customer Experience
25
26
Logistics Process Design:Introduction to Flowcharts
Process Step
Yes
No
Start
Decision Pt
Process Step
End
Process step
27
The Importance of FlowchartsTo Process Design
• The first principle of Total Quality Management (TQM) is, “A process cannot be improved upon until the existing process is mapped out”
• A flowchart provides a visual overview of a process
• Defines steps in a process along with ownership (for execution)
• Helps to expose inter-dependencies between people, departments and functions (resonance)
• A communications & planning tool• Facilitates troubleshooting
28
Fundamentals of Flowchart Design• A flowchart is a graphic representation
of the tasks, decisions and activities that take place during the execution of a process
• Flowcharts are drawn from the top of a page to the bottom, and from left to right
• The definition of the process should be clearly articulated on the flowchart
• The beginning and end of the process should be clearly noted
29
Fundamentals of Flowchart Design• Individual steps in the process should be described using “one-verb”
phrases (place purchase order, begin production, etc)• Each step in the process must be kept in its proper sequence• The scope of the process must be carefully observed• Use standard flowcharting symbols (American National Standards
Institute, Inc)
30
Basic Flowchart Symbols
The symbol that depictsthe beginning or end ofa process is an oval
The symbol used to demonstrate a processoperation is a rectangle
The diamond is used to denote a decision point in the process
An arrowhead with a lineis used to show the direction of flow in a process
A tapered rectangle represents the use of adocument in a process
Multiple tapered rectanglesrepresents the presence ofmore than one document ina process step
31
Sample Flowchart-Getting Ready For Work:Target time of 30 minutes
Begin
Get up?
Alarm clock sounds at6:00 a..m
Take shower
Yes
No Hit snoozebutton
10 minutes
ClothesReady?
Yes
Get dressed
No Prepareclothes
Eat breakfast
Leave forwork
End
End of Module Two
Congratulations!!!
32