introduction to polymer chemistry

Upload: jigneshpan

Post on 14-Oct-2015

112 views

Category:

Documents


11 download

DESCRIPTION

Introduction to Polymer Chemistry

TRANSCRIPT

  • 1Introduction to Polymer Chemistry

    411317 Polymer Chemistry (2/2552)

    by Dr. Walaiporn Prissanaroon-OuajaiDept. of Industrial Chemistry, KMUTNB

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 2POLYMER CHEMISTRY - WHAT IS IT ?

    Chemistry of large molecules

    1980

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 3What are polymers ?

    Why are polymers important ? Extraordinary range of

    physical properties Many (not all) are cheap

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 4Polymer contains repeating units

    Polymers vs. Macromolecules

    A polymer is a macromolecule.but a macromolecule may not be a polymer

    Polypropylene (PP)n

    Macromolecules contain no repeating units

    Ex. Protein, DNA

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 5 Packaging/films (PE, PP, PET) Everyday household stuff Paint (Polyacrylate, Epoxy) Adhesives (Epoxy resin, Acrylic resin) Auto's,aerospace,etc. Fibres (polyester, nylon) Electronic applications Elastomers (Rubber, Butadiene)

    Applications

    ABS

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 6Plastics and the Environment ?

    From The Poison Plastic published byGreenpeace (www.greenpeace.org):

    Most common plastics pose serious threats to human health and the environment.

    extreme pollution from production toxic chemical exposure during use hazards from fires (CxHy + O2 CO2 + H2O) their contribution to the

    worlds growing waste crisis.

    http://www.pcd.go.th/info_serv/waste_rubbish.htm ()411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 7Ages ago Natural fibers Ex. wool, silk and cotton

    1492 Columbus discovered South America and found the use of natural rubber (Hevea brasiliensis)

    Historical background

    Uses: Latex coatingPolyisoprene

    Crying treesPara rubber

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 8Vulcanization transformation of hevea rubber to elastomer (valcanized rubber)

    1839 Charles Goodyear

    1st synthetic plastic made from natural polymer

    1843 Nelson Goodyear

    Ebonite High % vulcanization (rubber:S = 100:32)

    S8

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 91848 - Menard Cellulose Nitrate

    Synthetic polymers started!!

    1st artificial thermoplastic

    1846 Parkes and Hyatt CelluloidCellulose Nitrate + Camphor (as plasticizer)

    use in photographic industry

    highly flammable compound

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 10

    1905 - Baekeland Bakelite

    1st truly synthetic plastic

    not soften by heat

    Phenol

    Formaldehyde

    Phenol-Formaldehyde resin

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 11

    1920s - Staudinger Macromolecule hypothesis

    Nobel prize - Chemistry 1953

    Demonstrations of Both natural & synthetic polymers

    Polymer is Giant molecule not aggregate like colloid or cyclic compound long chain-like molecule formulated a polymeric structure for rubber,

    based on a repeating isoprene unit

    1927 PVC1931 PMMA & Neoprene1938 Nylon1941 LDPE

    1943 Silicone1947 Epoxy resins1948 ABS1957 HDPE

    Development of commercial polymers

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 12

    Classification of polymers1. By source1.1 Natural polymers (including macromolecules)

    cis-polyisoprene (natural rubber)

    glycosidic linkage

    Polysaccharide Ex. starch, glycogen, cellulose, chitin, chitosan(C6H10O5)n-1 where n = 300 and 3000.

    -NHCO-CH2 for chitin-NH2 for chitosan

    Protein(Polyamide)

    Ex. plastics, synthetic rubbers, synthetic fibers ect.1.2 Synthetic polymers

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 13

    2.1 Condensation polymerization (from bi/polyfunctional monomers)

    2. By polymerization reaction (for synthetic polymers)

    Dimer Monomer

    Ester bond

    [C-(CH2)n-C-O-(CH2)m-O]

    O O polyester

    Ex. Polyamide, polyurethane, polycarbonate, ect.

    Step-growth polymerization

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 14

    2.2 Chain-growth polymerization (from unsaturated hydrocarbons or olefins )

    Ex. poly(vinyl alcohol), PTFE, poly(vinyl acetate), PMMA ect.

    X XXXX

    [CH2-CH2]

    [CH-CH2]n

    n

    [CH-CH2]Cl

    n

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 15

    3. By composition

    3.1 Homopolymers (contain one type of repeat unit)

    [CH2-CH2] [CH-CH2]OH

    n n

    3.2 Copolymers (contain at least 2 repeat units)Ex. Styrene-Butadiene-Styrene block copolymer (SBS)

    Thermoplastic Elastomer

    Ex. Acrylonitrile-butadiene-styrene copolymer (ABS)

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 16

    4.1 Linear chain with 2 ends

    4.2 Cyclic - chain with no end

    4.3 Branched polymers have side chains

    4.4 Dendritic (or dendrimer) - tree-like molecule

    4.5 Network (or crosslinked) 3D structures which each chain is

    connected to others

    4. By skeletal structure

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 17

    Strain (e) = DLL0

    Deformation Stress Strain

    5. By application

    In case solid See mechanical properties-

    Strain

    Stress Flexible plastics

    FiberRigid plastics

    Elastomer

    Emulsion

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 18

    6.1 Thermoplastics - Soft (and melt) and formable when heated- Rigid when cooled - Can be re-heated and re-formed into different shapes

    6. By thermal behavior

    Recycled plastics

    6.2 Thermosetting plastics - Initially form a X-linked solid with by heating- Soft (not melt) when 2nd heated but cannot re-shaped

    Melamine-formaldehyde resins

    Epoxy resins

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 19

    Biodegradable polymers

    Conducting polymers

    Specific classes of polymers

    PLA

    PHBPCL

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 20

    Nomenclature of PolymersSource-based name: base on name of monomer

    Structure-based name: base on structure of repeat unit

    Poly + name of monomer Note: use ( ) if monomer has a multi-worded name

    Poly(name of structure of repeat unit)

    CH2=CH2

    CH=CH2OH

    CH=CH2CH3

    Monomer Polymer Source-based nameStructure-based name

    In UK called polythene

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 21

    IUPAC recommendation for source-based names of polymers1. Homopolymer Poly+name of monomer

    For multi-worded monomer namePoly(name of monomer)or

    Polyethylene(PE)

    Polypropylene(PP)

    Polystyrene(PS)

    Poly(vinyl chloride)(PVC)

    Polytetrafluoroethylene(Teflon)

    1.1) Addition polymers

    Most common polymer. Used in bags,wire insulation, and squeeze bottles

    Fibers, indoor-outdoor carpets, bottles

    Styrofoam, molded objects such as tableware (forks, knives and spoons),trays, videocassette cases.

    Clear food wrap, bottles, floor covering,synthetic leather, water and drain pipe

    Nonstick surfaces, plumbing tape,chemical resistant containers and films

    (or ethylene)

    (or propylene)

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 22

    1.1) Addition polymers (continued)

    Polyacrylonitrile(Acrilan, Orlon, Creslan)

    Polychlorprene(neoprene rubber)

    Poly(vinyl acetate) (PVA)

    PolyisopreneNatural rubber

    Styrene butadiene rubber (SBR)

    Poly(methyl methacrylate)(Lucite, Plexiglas) Glass replacement, paints, and

    household products

    Fibers used in knit shirts,sweaters,blankets, and carpets

    Adhesives (Elmers glue), paints,textile coatings, and chewing gum

    Rubber bands, gloves, tires, conveyor belts, and household materials

    Oil and gasoline resistant rubber

    Non-bounce rubber used in tires

    (or isoprene)

    (or chloroprene)(2-chloro-1,3-butadiene)

    (copolymer)411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 23

    1.2) Condensation polymers

    Polyamides(nylon)

    Polyesters(Dacron, Mylar, Fortrel)

    Polyesters(Glyptal resin)

    Polyesters(Casting resin)

    Fibers, molded objects

    Linear polyesters, fibers,recording tape

    Cross-linked polyester, paints

    Cross-linked with styrene and benzoyl peroxide, fiberglass boat resin, casting resin

    (from condensation polymerization)

    (Thermoset)

    (Thermoset)

    (Thermoplastic)

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 24

    Phenol-formaldehyde (Bakelite)

    Cellulose acetate

    Silicones

    Polyurethanes

    Mixed with fillers, molded electrical cases, adhesives, laminates,varnishes

    Photographic film

    Water-repellent coatings,temperature-resistant fluids and rubber

    Foams, rigid and flexible, fibers

    Note : Same repeat units and names can exhibit different chemical and physical characteristics, e.g. MW or MWD.

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)

  • 25

    2. Copolymer

    Poly(name of monomer A-co-name of monomer B)

    Poly(propene-co-methacrylonitrile) Polyacrylonitrile-block-polybutadiene-block-polystyrene Poly[(acrylic acid)-ran-(ethyl acrylate)]Polyisoprene-graft-poly(methacrylic acid)

    Ex.

    Copoly(propene/methacrylonitrile) Block-copoly (acrylonitrile/butadiene/styrene) Ran-copoly (acrylic acid/ethyl acrylate) Graft-copoly (isoprene/methacrylic acid)

    Alternative Format(Random)

    411317 by Dr. Walaiporn Prissanaroon-Ouajai (IC-KMUTNB)