introduction to stress, failure modes and industry

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Mechanics of Materials Lecture 1. Introduction to Stress, Strain and Industry Adam Gregory– Room TW212 ([email protected]) The Wolfson School: 13MMA100

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Page 1: Introduction to Stress, Failure Modes and Industry

Mechanics of Materials

Lecture 1. Introduction to Stress, Strain and Industry

Adam Gregory– Room TW212 ([email protected])

The Wolfson School: 13MMA100

Page 2: Introduction to Stress, Failure Modes and Industry

Set Text

Mechanics of Materials. Beer, Johnston, Dewolf and Mazurek 6th Edition.

ISBN 978-0-07-131439-8

Assessment: Course work, Class Test, Final Exam

The Wolfson School: 13MMA100

Page 3: Introduction to Stress, Failure Modes and Industry

What’s in the course?

The course is made up of a series of lectures, labs and tutorials.

Attendance is compulsory.

Registers may be taken and if you are likely to be absent on acceptable grounds then you should email

your lecturer BEFORE the lecture, explaining your absence.

The Wolfson School: 13MMA100

Page 4: Introduction to Stress, Failure Modes and Industry

What will I need?

Lectures and Tutorials...Paper, pencils, ruler, calculator and a clear head!

Labs... Lab coats, safety boots, Vernier gauge and the equipment detailed above.

Lecturing StaffAdam Gregory TW212 [email protected]

Emrah Demirci TW127 [email protected]

The Wolfson School: 13MMA100

Page 5: Introduction to Stress, Failure Modes and Industry

TimetableLabs are conducted on Monday afternoons in 2 hr sessions. You will attend a session and perform 4 experiments before

returning some weeks later to perform another 4 experiments. See your own timetable for which weeks you have labs.

Lectures 11-11:50 Mondays, 4-4:50 Tuesdays

Tutorials 2-2:50 Tuesdays (starting wk2)

No lectures or tutorials wk5

The Wolfson School: 13MMA100

Page 6: Introduction to Stress, Failure Modes and Industry

CourseworkSet at the end of Mondays lecture. Must be completed and

handed in at reception on the following Monday before 9 a.m.

Your work will be logged by the reception staff. Only hand written submissions received before 9 a.m. will be accepted. Module marks will be deducted from those students failing to

submit.A review of the submitted questions will take place at the beginning of the Monday lecture. This is your feedback.

The Wolfson School: 13MMA100

Page 7: Introduction to Stress, Failure Modes and Industry

Any Questions?

The Wolfson School: 13MMA100

Page 8: Introduction to Stress, Failure Modes and Industry

Welcome to the Mechanics of Materials course or “why stuff breaks”.

Forces are inherent in nature, wind, wave, sun, earthquakes etc.

We also generate forces in our usage.

The forces are distributed and transmitted through solids, liquids and gases

The Wolfson School: 13MMA100

Page 9: Introduction to Stress, Failure Modes and Industry

Solids

Liquids

Gases

In our course we will be considering solid materials. The distribution of forces within these materials which is known as stress.

Stress = Force / Area

The Wolfson School: 13MMA100

Page 10: Introduction to Stress, Failure Modes and Industry

The deformation of the material due to the stress is called the strain

Strain=Change in length / original length

What happens when the forces are too great for the material to which they are applied?

The Wolfson School: 13MMA100

Page 11: Introduction to Stress, Failure Modes and Industry

This means that we need to know what the design forces will be…

Design codes

Test Data

Approximation

The Wolfson School: 13MMA100

Page 12: Introduction to Stress, Failure Modes and Industry

…and we will need to know how the forces are distributed in the material..

Classic analysis

Finite Elements

Strain Gauging

The Wolfson School: 13MMA100

Page 13: Introduction to Stress, Failure Modes and Industry

…and we will need to know how our material will behave under the loading..

Pull tests

Fatigue Tests

Hardness

The Wolfson School: 13MMA100

Page 14: Introduction to Stress, Failure Modes and Industry

…because if we don’t it can all go badly wrong!!!

The Wolfson School: 13MMA100

Page 15: Introduction to Stress, Failure Modes and Industry

Summary:

You must know what forces are present

You must know how they will be applied and distributed

You must know how your material will behave

The Wolfson School: 13MMA100

Page 16: Introduction to Stress, Failure Modes and Industry

The ideal situation is when the design performs satisfactorily for its design life and can then be removed from service.

The Wolfson School: 13MMA100

Page 17: Introduction to Stress, Failure Modes and Industry

Important characteristics of an engineer are the desire to have answers, achieve understanding and above all, a desire to make things work.

You need to have “ The Knack”

In your careers you will also have responsibilities

Much of what you learn will be through investigating failures.

The Wolfson School: 13MMA100

Page 18: Introduction to Stress, Failure Modes and Industry

But never forget that as engineers in industry we are professionals.

The Wolfson School: 13MMA100

Page 19: Introduction to Stress, Failure Modes and Industry

Be GoodNo

Be Excellent

The Wolfson School: 13MMA100

THE END