introduction to vacuum metallurgy
TRANSCRIPT
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Allah has blessed us with chance to serve the Nation in the Field of Metallurgy & Materials Engineering
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Vacuum Metallurgy
Course Teacher:Engr. Muhammad Ali SiddiquiLecturer/ Area Coordinator ISO 9000MYD, NED UET
Qualification: BE, Metallurgy & Materials Engineering , Mehran UET Jamshoro, 2007ME, Materials Engineering, NED UET Karachi, 2011
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Open Discussion/Students Problems:1. Regarding; Study/Teaching 2. Projects/Thesis …. (any information do you want)3. Any Suggestion for Continual Improvement 4. Any other item ….
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Vacuum Metallurgy
Sessional Marks DistributionTotal No of Lectures: 48,
03 per week
Thursday = 1st Class
Friday = 1st & 2nd Class
Credit Hours = 3 + 1
Activity in Fall Term Marks Distribution
Attendance (Optional)
05 No>75 % = 5No
75 to 70 % = 4No69 to 65 %= 3No64 to 60 %= 2No59 to 50 %= 1No
<50 5 = 0 No
Total Test = 2 (Each test of 10 No’s) 20
Assignment or Presentation 05
Total 30
Total Marks = 100 No’s.Sessional Marks = 30 No's.
Final Exams Marks = 70 No's.
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Introduction to the subjectDifferent units of measuring pressure, vacuum regimesMean free path, Collision frequencyVaccum pumps, Water pumpsPositive displacement pumpRotary and root pumpVapour ejector and vapour entrapment pumpDiffusion pumpTurbo-molecular pumpTestIon pump Sieve pump, Adsorption pumpVacuum Measuring devicesManometer, McLoad Gauge, Peening gauge, Pirani gaugeConductance and through put
Effective pumping speedGas flow through pipes and orificeSources of Leak, Leak detection and remediesTestVacuum Applications in Materials processingVacuum induction furnace, Vacuum arc furnaceMetal refining in vacuum, Degassing in liquid stateVacuum heat treatment, Vacuum sinteringDesign of vacuum furnaceVacuum coating, Purpose of vacuum coatingVacuum coating processProcess of PVD and CVD coatings, vacuum coating characterizationTest
Course Outline:
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Introduction to Vacuum.• The word Vacuum is derived from the latin word
Vacuus, which means empty, so in olden times vacuum was thought to be an empty space.• But as the technology improved, the world realized
the importance of vacuum and nowadays the Vacuum is defined as:
• According to American Vacuum Society : “At Standard Temperature and Pressure any space having molecular density less than about 2.5X1019 molecules /cm3 is called a space under vacuum.”• Or Vacuum refers to a given space filled with gas at pressure
below atmospheric pressure (760 torr).
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Less are the number of molecules, the better is the vacuum, because there is linear relation between the molecular density and vacuum ranges.
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Types of Vacuum• Natural Vacuum• Artificial vacuum
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Vacuum generation
Vacuum Monitoring
Vacuum Measurement
Rotary pump
Root
Diffusion pump
Steam ejector
Turbo Molecular
Scroll pump
Thermocouple
Pirani
Peening
Capacitance diaphragm
Bourdon
Hot Cathode
Cryogenic pumps Cold cathode
Spinning Rotor
VACUUM SYSTEM
Leaks Outgassing Back Streaming Back Migration
Vacuum Problems
For Artificial Vacuum
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Natural VacuumIn spite of artificial vacuum, there exists also natural vac. of fine quality in upper space. Atm. Pressure decreases with altitude by a factor of 10 for 15Km rise in altitude up to certain height and becomes EXUHV at max. h.
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What is Vacuum Metallurgy?
•According to R.F Bunshah in “International Vacuum Metallurgy Conference” 1967 defined Vacuum Metallurgy as:
“the making, shaping and treating's of metal & alloys under pressure ranging from sub-atmospheric to ultra high vacuum in order to improve their properties and service life.”
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•Almost all the metals in the periodic table nowadays are produced by vacuum methods or to those that undergo vacuum processes at some stages in their manufacturing.
• The aim of vacuum treatment is essentially the removal or reduction of harmful impurities during production or in the various processes phases, whether for increase the yield, improving of quality, or creation of quite new materials.
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