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Composite s Tomorrow - Subscribe to next generation innovations Composite s Tomorrow “Changes call for Innovation , and innovation leads to Progress ” – Li Kepiang Date: 19/02/2022 Pg. No.: 1 of 10 COMPETENCY PRESENTATION - Subscribe to next generation innovations

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Composites Tomorrow- Subscribe to next generation innovations

Composites Tomorrow

“Changes call for Innovation, and

innovation leads to Progress” – Li Kepiang

Date: 03/05/2023

Pg. No.: 1 of 10 COMPETENCY PRESENTATION

- Subscribe to next generation innovations

Composites Tomorrow- Subscribe to next generation innovations

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Composites Tomorrow- Subscribe to next generation innovations

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Composites Tomorrow- Subscribe to next generation innovations

Date: 03/05/2023

Pg. No.: 4 of 10

Design & DraftingDies, Tools & FixturesMaterials

Products & AssembliesMachines

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Composites Tomorrow- Subscribe to next generation innovations

Date: 03/05/2023

Pg. No.: 5 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Design & Drafting

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Date: 03/05/2023

Pg. No.: 6 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Design to DraftingGUIDE MECHANISMMaintain 2 mm gap between male/female

EXTRACTION HARDPOINTEasy jacking after repeated cure cycle + replacable point

FASTENINGCalculated torque fastening system

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Date: 03/05/2023

Pg. No.: 7 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Design to Drafting

O-ring SealTo attain 0.7Bar vacuum in curing

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Date: 03/05/2023

Pg. No.: 8 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Design to Drafting

T/C & VACUUM PORTSpecially designed ports

LIFTING PROVISIONFor handling purpose

EASY FASTENINGNo need to completely un-thread. Save time in clamping

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Date: 03/05/2023

Pg. No.: 9 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Design to Drafting

GUIDE BUSHReplacable guide bush

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Date: 03/05/2023

Pg. No.: 10 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Reverse Engineering

CMM Scan | Surface development | Die Design & Mfg. | Part Mfg.

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Date: 03/05/2023

Pg. No.: 11 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

3D Modelling

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Date: 03/05/2023

Pg. No.: 12 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

3D Modelling

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2D Detailed Drawing

Date: 03/05/2023

Pg. No.: 13 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

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Date: 03/05/2023

Pg. No.: 14 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Few design concepts, worked with earlier organization

SANDWICH ASSLY MOULD

5.2m Lg, 6.5 MT wgt.

CURING WITH ID COOLING

OD @ 180°C, ID < 85°CRADOME CONES

Advanced Applications

- Experience: Designed >85 tools/parts- Longest: 9m- Heaviest: 6.5 MT- Tool Matl.: Steel, Aluminum, Composites, etc- Variety: Composites (HLU/RTM/RIM/Winding

/others), foam, Assembly jigs, Test Fixtures and work stations

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Date: 03/05/2023

Pg. No.: 15 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Dies, Tools & Fixtures

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Date: 03/05/2023

Pg. No.: 16 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

SPRAY PAINTCONTOUR MACHINING

HARD CHROME

SPARK EROSION

Trimming Line

SHRINK FIT PINS

Multiple processes on Precision Tools

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Date: 03/05/2023

Pg. No.: 17 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Materials

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Date: 03/05/2023

Pg. No.: 18 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

- Forms: Yarn, roving, woven fabrics (UD, BD, 3D), Mats & socks.

- Types: High Silica, Glass (S, E & R), Carbon (MS, HS, UHS) & Aramid

- Types: Epoxy, Phenols, Polyester, Vinylester & Polyimide (Tg 400°C)

- Types: Soluble cores, PU foam, Polystyrene, Honeycomb (Nomex & Aluminum) & Syntactic

- Types: EPDM, EPDM-II- Form: B Stage (semi-

vulcanized) tape

Rubber

- Adhesives: Polyamide based upto 300°C

- Sealants: 2/3 components systems

- Current conducting coating

- High Temperature PU Paints

- Release films (Perforated and non-perforated), Bagging films, sealant tape, Teflon films and others

ConsumablesReinforcements Resins

Cores

- Forms: UD, BD & Tow- Tech.: Hotmelt &

Solvent based- Types: Glass-epoxy,

Carbon-epoxy, Glass-phenolic

Prepreg & Towpreg

Composites Tomorrow- Subscribe to next generation innovations

Date: 03/05/2023

Pg. No.: 19 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Products & Assemblies

Composites Tomorrow- Subscribe to next generation innovations

Date: 03/05/2023

Pg. No.: 20 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Container for Defense application

0.8

6

0.6

MOC

Glass-Polyester + sandwich high density PU foam

QUALIFICATION TEST

Pressurization & Leak test

COATING

Gel coat

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Date: 03/05/2023

Pg. No.: 21 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Railway interior | Driver desk MOC

Glass-Polyester

CUT OUT

Router based cut outs

COATING

Gel coat

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Date: 03/05/2023

Pg. No.: 22 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Wind Mill| Nacelle

MOC

Glass-Epoxy + sandwich high density PU foam

CUT OUTS & FIXTURING

High accuracy cut out and precision fixtures

COATING

Gel coat

ASSEMBLY

Composite to metal bonding and riveting

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Date: 03/05/2023

Pg. No.: 23 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Carbon tubes for Kite Project

Product: Carbon tubes for Kite Project | Dimensions: ф20mm x 1m Lg.

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Date: 03/05/2023

Pg. No.: 24 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

High Thermal Stability, High Density PU foam

Upto 650 kg/m3.

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Date: 03/05/2023

Pg. No.: 25 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

- Wet Filament Winding

- Dry Filament Winding

- Tow Preg Winding

- Resin Infusion Moulding (RIM)

- Resin Transfer Moulding (RTM)

- Resin Film Infusion (RFI)

Competency & Engineering skills for following processes

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Date: 03/05/2023

Pg. No.: 26 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Competency & Engineering skills for following processes

- Solvent based Prepregs

- HotMelt Prepregs

- Tow Pregs

- Hand Lay Up (HLU)

- Prepreg based components

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Date: 03/05/2023

Pg. No.: 27 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Competency & Engineering skills for following processes

Composites Machining

Core milling

- High Density PU foam, Rohacell

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Date: 03/05/2023

Pg. No.: 28 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Facilities & Associates

Epoxy flooringTemp. & Humidity controlHeating oven upto 200°CDOC, RC & Den facility

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Date: 03/05/2023

Pg. No.: 29 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Facilities & Associates

Creel stand Collimator Resin bath Heating tower Tape Spooling

Both UD & BD680 bobbins B Stage facility Prepreg roll cut

Nip gap adjuster

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Date: 03/05/2023

Pg. No.: 30 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Machines

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Date: 03/05/2023

Pg. No.: 31 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Types of Machines

Filament Winding

Turning Centers

Milling Centers

Engravers RoutersSpecial Purpose

Machines

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Date: 03/05/2023

Pg. No.: 32 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Filament Winding MachinesUsed for dry/wet filament & towpreg winding

Main Spindle

Max.: 1 KW

Automatic Lubrication & Coolant

CNC Console

Axis Motor

Max: 400 W

+ Telescope cover on ball screw

+ Detachable winding mechanism

Tail Stock

Pneumatically Controlled

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Date: 03/05/2023

Pg. No.: 33 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Engravers: This is our PROCUT series Used for engraving composites, plastics, wood, brass, others…

CNC Console

Table Size

Max: 5 x 4 m

Spindle

Max: 5.5 KW, ER taper

LM Guide way, Ball Screw

Servo Motor axis

Automatic Lubrication Unit

+ Optional Rotary Axis

+ Optional ATC

PROCUT HSR2614PROCUT SR2614PROCUT ST2614PROCUT HSR3040

PROCUT SR2614 Table size 2.6 x 1.4 m

Work envelope 2.5 x 1.25 x 0.4 m

Spindle power 4.5 Kw

Spindle taper ER 25

Automatic lubrication Unit

L.M. guideways and ball screw

Axis motors servo

Rotary axis optional

PROCUT ST2614 Table size 2.6 x 1.4 m

Work envelope 2.5 x 1.25 x 0.2

m

Spindle power 3.5 Kw

Spindle taper ER 20

Automatic lubrication Unit

L.M. guideways & rack n pinion

Axis motors stepper

Rotary axis optional

PROCUT HSR2614 Table size 2.6 x 1.4 m

Work envelope 2.5 x 1.25 x 0.4 m

Spindle power 5.5 Kw

Spindle taper ER 25

Automatic lubrication Unit

L.M. guideways and ball screw

Axis motors servo

Rotary axis optional

PROCUT HSR3040 Table size 5 x 4 m

Work envelope 4 x 3 x 1 m

Spindle power 5.5 Kw

Spindle taper ER 25

Automatic lubrication Unit

L.M. guideways and ball screw

Axis motors servo

Rotary axis optional

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Date: 03/05/2023

Pg. No.: 34 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Milling Centers: This is our PROMILL series Used for milling composites, plastics, wood, brass, others…

CNC Console

Spindle

Max: 7.5 KW, 8000 rpm, BT taper

Automatic Lubrication Unit+ Telescopic cover for all axes

+ Optimized graded CI structure

Table Size

Max: 1 x 0.6 m

ATC

Max: 16 tool, Umbrella type

PROMILL 1060PROMILL 850PROMILL 640

PROMILL 640Table size 600x400 mm

Work envelope 500x350x350 mm

Spindle power 3.7 Kw

Spindle RPM 8000

Spindle taper BT 40

Automatic coolant & lubrication

Telescopic covers on all axis

Optimized graded CI structure

PROMILL 850Table size 800x500 mm

Work envelope 650x450x450 mm

Spindle power 5.5 Kw

Spindle RPM 8000

Spindle taper BT 40

ATC 12 tool Umbrella type

Telescopic covers for all axis

Optimized graded CI structure

PROMILL 1060 Table size 1000x600 mm

Work envelope 800x550x550 mm

Spindle power 7.5 Kw

Spindle RPM 5000

Spindle taper BT 40

ATC 16 tool Umbrella type

Telescopic covers for all axis

Optimized graded CI structure

Composites Tomorrow- Subscribe to next generation innovations

Date: 03/05/2023

Pg. No.: 35 of 10

Design &

DraftingDies, Tools

& FixturesMaterials

Products &

AssembliesMachines

| Competencies

Turning Centers: This is our PROTURN series Used for turning composites, plastics, wood, brass, others…

Chuck

Max.: Ø0.2 m, 3.7 KW

Automatic Lubrication & Coolant

CNC Console

Hydraulic clamping

Max: Z 0.3m

+ Telescope cover on ball screw

+ Full guard, sliding door

Motorized Tool Post

Max: X 0.2m, 4 stn

PROTURN 100 Chuck dia. 150 mm

Stroke X- 100, Z- 200

Spindle power 3.7 Kw

4 station motorized tool post

Hydraulic clamping & tailstock

Automatic lubrication & coolant

Full guarding with sliding door

PROTURN 200PROTURN 100

PROTURN 200 Chuck dia. 200 mm

Stroke X- 150, Z- 300

Spindle power 3.7 Kw

4 station motorized tool post

Hydraulic clamping & tailstock

Automatic lubrication & coolant

Full guarding with sliding door

Composites Tomorrow- Subscribe to next generation innovations

COM

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Composites Tomorrow- Subscribe to next generation innovations

| Documentation

Date: 03/05/2023

Pg. No.: 37 of 10

Composites Tomorrow- Subscribe to next generation innovations

| Documentation

Product Quality RecordA document containing all the details of the deliverable – PO, drawing, document revision index, document compliance matrix, QAP, inspection report, test certificates and other

Scan me and download e-copy of product

quality record

Date: 03/05/2023

Pg. No.: 38 of 10

Composites Tomorrow- Subscribe to next generation innovations

| Documentation

Date: 03/05/2023

Pg. No.: 39 of 10

Composites Tomorrow- Subscribe to next generation innovations

| Documentation

Date: 03/05/2023

Pg. No.: 40 of 10

Detailed dimension inspection report includes- Dimensions as in specs.- Specs/drg. References - Lower & Upper limits- Instrument used for

measuring - Actual measured

dimension

Composites Tomorrow- Subscribe to next generation innovations

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Composites Tomorrow- Subscribe to next generation innovations

Date: 03/05/2023

Pg. No.: 42 of 10

About Us

Strategy &

MarketingLearning & Training

Market Presence

Get in Touch

Let’s meet

‘Arihant’, 37/2 Haribhakti Estate, Nr. Old Yamuna Mills, Dabhoi Road, Vadodara, Gujarat – 390004, INDIA

[email protected]

Write to us

Talk with us

+91 9998959449

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