introductory presentation r1
TRANSCRIPT
Composites Tomorrow- Subscribe to next generation innovations
Composites Tomorrow
“Changes call for Innovation, and
innovation leads to Progress” – Li Kepiang
Date: 03/05/2023
Pg. No.: 1 of 10 COMPETENCY PRESENTATION
- Subscribe to next generation innovations
Composites Tomorrow- Subscribe to next generation innovations
COM
PETE
NC
Y
DO
CUM
ENT
COM
PETE
NC
Y
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 4 of 10
Design & DraftingDies, Tools & FixturesMaterials
Products & AssembliesMachines
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 5 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Design & Drafting
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 6 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Design to DraftingGUIDE MECHANISMMaintain 2 mm gap between male/female
EXTRACTION HARDPOINTEasy jacking after repeated cure cycle + replacable point
FASTENINGCalculated torque fastening system
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 7 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Design to Drafting
O-ring SealTo attain 0.7Bar vacuum in curing
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 8 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Design to Drafting
T/C & VACUUM PORTSpecially designed ports
LIFTING PROVISIONFor handling purpose
EASY FASTENINGNo need to completely un-thread. Save time in clamping
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 9 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Design to Drafting
GUIDE BUSHReplacable guide bush
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 10 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Reverse Engineering
CMM Scan | Surface development | Die Design & Mfg. | Part Mfg.
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 11 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
3D Modelling
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 12 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
3D Modelling
Composites Tomorrow- Subscribe to next generation innovations
2D Detailed Drawing
Date: 03/05/2023
Pg. No.: 13 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 14 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Few design concepts, worked with earlier organization
SANDWICH ASSLY MOULD
5.2m Lg, 6.5 MT wgt.
CURING WITH ID COOLING
OD @ 180°C, ID < 85°CRADOME CONES
Advanced Applications
- Experience: Designed >85 tools/parts- Longest: 9m- Heaviest: 6.5 MT- Tool Matl.: Steel, Aluminum, Composites, etc- Variety: Composites (HLU/RTM/RIM/Winding
/others), foam, Assembly jigs, Test Fixtures and work stations
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 15 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Dies, Tools & Fixtures
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 16 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
SPRAY PAINTCONTOUR MACHINING
HARD CHROME
SPARK EROSION
Trimming Line
SHRINK FIT PINS
Multiple processes on Precision Tools
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 17 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Materials
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 18 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
- Forms: Yarn, roving, woven fabrics (UD, BD, 3D), Mats & socks.
- Types: High Silica, Glass (S, E & R), Carbon (MS, HS, UHS) & Aramid
- Types: Epoxy, Phenols, Polyester, Vinylester & Polyimide (Tg 400°C)
- Types: Soluble cores, PU foam, Polystyrene, Honeycomb (Nomex & Aluminum) & Syntactic
- Types: EPDM, EPDM-II- Form: B Stage (semi-
vulcanized) tape
Rubber
- Adhesives: Polyamide based upto 300°C
- Sealants: 2/3 components systems
- Current conducting coating
- High Temperature PU Paints
- Release films (Perforated and non-perforated), Bagging films, sealant tape, Teflon films and others
ConsumablesReinforcements Resins
Cores
- Forms: UD, BD & Tow- Tech.: Hotmelt &
Solvent based- Types: Glass-epoxy,
Carbon-epoxy, Glass-phenolic
Prepreg & Towpreg
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 19 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Products & Assemblies
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 20 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Container for Defense application
0.8
6
0.6
MOC
Glass-Polyester + sandwich high density PU foam
QUALIFICATION TEST
Pressurization & Leak test
COATING
Gel coat
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 21 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Railway interior | Driver desk MOC
Glass-Polyester
CUT OUT
Router based cut outs
COATING
Gel coat
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 22 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Wind Mill| Nacelle
MOC
Glass-Epoxy + sandwich high density PU foam
CUT OUTS & FIXTURING
High accuracy cut out and precision fixtures
COATING
Gel coat
ASSEMBLY
Composite to metal bonding and riveting
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 23 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Carbon tubes for Kite Project
Product: Carbon tubes for Kite Project | Dimensions: ф20mm x 1m Lg.
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 24 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
High Thermal Stability, High Density PU foam
Upto 650 kg/m3.
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 25 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
- Wet Filament Winding
- Dry Filament Winding
- Tow Preg Winding
- Resin Infusion Moulding (RIM)
- Resin Transfer Moulding (RTM)
- Resin Film Infusion (RFI)
Competency & Engineering skills for following processes
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 26 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Competency & Engineering skills for following processes
- Solvent based Prepregs
- HotMelt Prepregs
- Tow Pregs
- Hand Lay Up (HLU)
- Prepreg based components
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 27 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Competency & Engineering skills for following processes
Composites Machining
Core milling
- High Density PU foam, Rohacell
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 28 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Facilities & Associates
Epoxy flooringTemp. & Humidity controlHeating oven upto 200°CDOC, RC & Den facility
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 29 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Facilities & Associates
Creel stand Collimator Resin bath Heating tower Tape Spooling
Both UD & BD680 bobbins B Stage facility Prepreg roll cut
Nip gap adjuster
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 30 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Machines
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 31 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Types of Machines
Filament Winding
Turning Centers
Milling Centers
Engravers RoutersSpecial Purpose
Machines
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 32 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Filament Winding MachinesUsed for dry/wet filament & towpreg winding
Main Spindle
Max.: 1 KW
Automatic Lubrication & Coolant
CNC Console
Axis Motor
Max: 400 W
+ Telescope cover on ball screw
+ Detachable winding mechanism
Tail Stock
Pneumatically Controlled
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 33 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Engravers: This is our PROCUT series Used for engraving composites, plastics, wood, brass, others…
CNC Console
Table Size
Max: 5 x 4 m
Spindle
Max: 5.5 KW, ER taper
LM Guide way, Ball Screw
Servo Motor axis
Automatic Lubrication Unit
+ Optional Rotary Axis
+ Optional ATC
PROCUT HSR2614PROCUT SR2614PROCUT ST2614PROCUT HSR3040
PROCUT SR2614 Table size 2.6 x 1.4 m
Work envelope 2.5 x 1.25 x 0.4 m
Spindle power 4.5 Kw
Spindle taper ER 25
Automatic lubrication Unit
L.M. guideways and ball screw
Axis motors servo
Rotary axis optional
PROCUT ST2614 Table size 2.6 x 1.4 m
Work envelope 2.5 x 1.25 x 0.2
m
Spindle power 3.5 Kw
Spindle taper ER 20
Automatic lubrication Unit
L.M. guideways & rack n pinion
Axis motors stepper
Rotary axis optional
PROCUT HSR2614 Table size 2.6 x 1.4 m
Work envelope 2.5 x 1.25 x 0.4 m
Spindle power 5.5 Kw
Spindle taper ER 25
Automatic lubrication Unit
L.M. guideways and ball screw
Axis motors servo
Rotary axis optional
PROCUT HSR3040 Table size 5 x 4 m
Work envelope 4 x 3 x 1 m
Spindle power 5.5 Kw
Spindle taper ER 25
Automatic lubrication Unit
L.M. guideways and ball screw
Axis motors servo
Rotary axis optional
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 34 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Milling Centers: This is our PROMILL series Used for milling composites, plastics, wood, brass, others…
CNC Console
Spindle
Max: 7.5 KW, 8000 rpm, BT taper
Automatic Lubrication Unit+ Telescopic cover for all axes
+ Optimized graded CI structure
Table Size
Max: 1 x 0.6 m
ATC
Max: 16 tool, Umbrella type
PROMILL 1060PROMILL 850PROMILL 640
PROMILL 640Table size 600x400 mm
Work envelope 500x350x350 mm
Spindle power 3.7 Kw
Spindle RPM 8000
Spindle taper BT 40
Automatic coolant & lubrication
Telescopic covers on all axis
Optimized graded CI structure
PROMILL 850Table size 800x500 mm
Work envelope 650x450x450 mm
Spindle power 5.5 Kw
Spindle RPM 8000
Spindle taper BT 40
ATC 12 tool Umbrella type
Telescopic covers for all axis
Optimized graded CI structure
PROMILL 1060 Table size 1000x600 mm
Work envelope 800x550x550 mm
Spindle power 7.5 Kw
Spindle RPM 5000
Spindle taper BT 40
ATC 16 tool Umbrella type
Telescopic covers for all axis
Optimized graded CI structure
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 35 of 10
Design &
DraftingDies, Tools
& FixturesMaterials
Products &
AssembliesMachines
| Competencies
Turning Centers: This is our PROTURN series Used for turning composites, plastics, wood, brass, others…
Chuck
Max.: Ø0.2 m, 3.7 KW
Automatic Lubrication & Coolant
CNC Console
Hydraulic clamping
Max: Z 0.3m
+ Telescope cover on ball screw
+ Full guard, sliding door
Motorized Tool Post
Max: X 0.2m, 4 stn
PROTURN 100 Chuck dia. 150 mm
Stroke X- 100, Z- 200
Spindle power 3.7 Kw
4 station motorized tool post
Hydraulic clamping & tailstock
Automatic lubrication & coolant
Full guarding with sliding door
PROTURN 200PROTURN 100
PROTURN 200 Chuck dia. 200 mm
Stroke X- 150, Z- 300
Spindle power 3.7 Kw
4 station motorized tool post
Hydraulic clamping & tailstock
Automatic lubrication & coolant
Full guarding with sliding door
Composites Tomorrow- Subscribe to next generation innovations
| Documentation
Date: 03/05/2023
Pg. No.: 37 of 10
Composites Tomorrow- Subscribe to next generation innovations
| Documentation
Product Quality RecordA document containing all the details of the deliverable – PO, drawing, document revision index, document compliance matrix, QAP, inspection report, test certificates and other
Scan me and download e-copy of product
quality record
Date: 03/05/2023
Pg. No.: 38 of 10
Composites Tomorrow- Subscribe to next generation innovations
| Documentation
Date: 03/05/2023
Pg. No.: 39 of 10
Composites Tomorrow- Subscribe to next generation innovations
| Documentation
Date: 03/05/2023
Pg. No.: 40 of 10
Detailed dimension inspection report includes- Dimensions as in specs.- Specs/drg. References - Lower & Upper limits- Instrument used for
measuring - Actual measured
dimension
Composites Tomorrow- Subscribe to next generation innovations
Date: 03/05/2023
Pg. No.: 42 of 10
About Us
Strategy &
MarketingLearning & Training
Market Presence
Get in Touch
Let’s meet
‘Arihant’, 37/2 Haribhakti Estate, Nr. Old Yamuna Mills, Dabhoi Road, Vadodara, Gujarat – 390004, INDIA
Write to us
Talk with us
+91 9998959449