inventec precision cleaning. precision cleaning 1)market opportunity 2)technology 3)success stories...
TRANSCRIPT
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InventecPrecision Cleaning
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Precision cleaning
1) Market opportunity
2) Technology
3) Success stories / references
4) Inventec overview
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• Optical• Medical• Military• Electronics assembly• Aerospace• Semi-conductors• Jewelry / micro-mechanics
Targeted Segments
• Retrofit nPB • Retrofit AK225 • Displace TDE • Displace TCE and Perc• Water shortage in CA• Solve customer problems
Industries: Market Drivers:
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Applications and products
Segment Application Problem for customer References Product / Process
Optics Cleaning lenses
Wax used during production is hard to
remove (done manually - time consuming- pitch etc.)
FISBA OPTICS - Swissoptics- Zwaroski- Carl Zeiss
Topklean MC 1007-1110-20A-188-Novec 71IPA
Medical
Implants - implantable PCBs - Cutting tools:
Screws, polished & sanded surfaces, small holes,
titanes, aluminium, inox
Polishing pastes-straight and water soluble oils-
chips/shavings - bacterias
Synthes-Valtronic-Lépine-Impladent-Zimmer-Piguet
Frères-Veldana etc
Topklean MC1007D-20A-20D- Novec 71IPA- 72DA
Military
Electronics: match military Specs
Mechanical: perfect degreasing
Oils- earth-finger prints-paints
French Police & Army-SNECMA-SN technology
Topklean MC1007D-20A-71IPA-72DE
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Applications and products
Segment Application Problem for customer References Product / Process
Aerospace
Electronics: match military Specs
Mechanical: perfect degreasing
Oils- earth-finger prints-paints
Snecma-AirbusTopklean MC1007D-20A-
71IPA-72DE
Semi-conductorCups used for
photosynthesis deposition
Deposits hard to remove. Create defects in wafers
after multiple layers (very expensive)
ABB-Infineon-Topklean EL20A-20P-
Promoclean TP188-Novec 71IPA-72DA
Electronic assemblyPCBs with micro parts /
hard cleaning specs: ~0.2 ug EqNaCl/cm2
Flux residues: RA-RMA-noClean-Lead-unleaded
Valtronic-TQ systems-Rafi Eltec-Firstec-
Topklean EL20A-20P-Novec 71IPA-72DA
Watches , Jewelry, Micromechanics
Jewel cleaning: Perfect cleaning on all metal-stones-coatings
Oils-oxydation-finger-prints
Shavings-dusts-polishing Pastes-abrasives-colors
Rolex, Cartier, Omega, Swatch, Piajet, Edel,
Tissot, Audemars Piguet
Promoclean TP1114-1111Topklean MC 1007D-1110
Novec 72DE-71IPA-Promosolv 71DS2- IBuA
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Precision cleaning
1) Solvency power
2) Wetting power
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141B
P70P41M P90C
TCE
Inventec Co-solvents
NPB
50 100 150
KB indexASTM D1133
HFE71DE HFE72DE
HFE7100
0
Environmental issue – Bans / concerns force new formulations
- CFCs, HCFCs, VOC (Montreal/Kyoto/REACH Protocols)- Chlorinated solvents, classified CMR 2 (R45) - nPB , classified CMR 2 (toxic, R60, R63)
113
Solvency Power
Inventec’s Co-solvents achieve top cleaning performance and have low toxicity & Environmental impact
Low cleaning power High cleaning power
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Surface tension
mN/m
Inventec = Best cleaning with lowest Surface Tension
80
70
60
50
40
30
Temperature °C54
Flashpoint limitation
Boiling point limitation8-mN/m
10065
20
10
DI Water
Tap Water
Detergents + Water
Cosolvent Topklean
Promosolv™ Range
Low surface tension / high wetting power allow for deep cleaning in micro areas
Low cleaning power
High cleaning power
Inventec Co-solvents
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Precision cleaning processes
1) Separated co-solvents
2) Combined co-solvents & detergents
3) Water displacement drying
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Co-solvents formulations
1) Co-Solvents:• 3 sumps: Solvents, co-solvents, drying agents• Formulated to dissolve specific contaminants without damaging other materials
2) Combined Co-Solvents & Detergents:• 4 sumps: Solvents, Co-solvents, detergent, drying agents • Can clean organic and non-organic parts
• Superior cleaning power (Kb value > 100, specific targeting of contaminants, deeper cleaning via low surface tension, perfect finishing via drying).
• Up to 4 X less expensive than water based cleaning (Capex, water, waste water disposal)
• Safe & environmentally friendly: Non-chlorinated, non flammable and non toxic.
• Smaller surface footprint
Benefits / Customer value:
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Spot Free Precision Drying
Process - Water displacement:1. Dip and displace water into the 71DS22. Rinse N°1 into 71IBuA3. Rinse N°2 into 71IBuA4. Vapor Rinsing5. Condensation drying
Advantages:• Spot free, no halo, no smudge• Super fast drying: 30 sec. to 2 min • Very low surface tension• Low temperature parts / can handle by hand• Non flammable, Non-toxic and Non-explosive• CAS, non-VOCs, -HAPs, -ODCs, -GWCs• Products are reclaimable, no disposal needed
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Vapor phase degreaser with Azeotropes
Common Degreasing Process
Topklean EL20A HFE71IPA
Vapor Phase
Flush
HFE-71IPA
Drying zone
Ultrasonics
Water separator
Condenser -20°C
Distillation / separation
Limitations of Solvents: • Not always aggressive enough to clean targets / too aggressive for other materials
• Clean organic materials but not salts
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Vapor phase degreaser with mixed co-solvents
Mixed Co-solvents Process
Topklean EC-20 HFE71IPA
Vapor Phase
Flush
HFE-71IPA
Drying zone
Ultrasonics
Water separator
Condenser -20°C
Distillation / separation
Mixed co-solvents may improve performancein standard machines
Mixed Co-solventsHydrocarbon +
HFE
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Cleaning Process
1. Cleaning2. Rinsing3. Rinsing4. Vapor rinsing5. Drying6. Distilling
Co-Solvent
HFEs
Distillation
Vapor
1
2
4
5
Flush
6 HFEs
3
Separated Co-solvent Process
Manage each sump perfectlySeparation for optimum performance and minimal product losses
• Separated co-solvent: Formulated Hydrocarbons +HFEs
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Combined Processes : Detergent + Co-solvent
For High Tech Precision Cleaning
Full cleaning spectrum: organics & inorganics
Detergent P romoclean
TP 1114 Rinse H2O
Rinse H2O DI
Dewatering
MC 10Topklean
Novec NovecDistillation
sump
U.U.S.
U.S.U.U. U.
• Combined Detergent and co-solvent process
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Drying Agent HFE-71DS
Water Separator
Rinsing with HFE
HFE vapors
Exit Water
Pump
PROMOSOLV™ HFE-71DS WATER DISPLACEMENT FLUID
Drying by water displacement
1 2 3
4
5
1- Dip of wet parts into the Promsolv™2- Rinse the drying additive3- Rinse again4- Vapor rinse5- Drying zone
Immediate water removal (within 1 Min) 4x less energy than hot air drying – high yield production
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Electronics PCB cleaning
Tested15 types of flux residues Medical customers require Results 8 and above
Independent Testing of Cleaning Options (IPC research – Valtronic Technologies - 2011)
Superior performance with Inventec Precision Cleaning
ComparativeScale 1:10 best
Immersion US 25 kHz, co-solvent separated Form hydrocar/HFE Co-solvent/vapour degreaser 9
Immersion US 38 kHz, co-solvent separated Form hydrocar /HFE Co-solvent/ vapour degreaser 9
Immersion Jets, co-solvent separated Form hydrocar./HFE Co-solvent/vapour degreaser 8
Immersion US 40 kHz, semi-aqueous Glycol formulation 3 Sumps in line 7
Immersion US 30 kHz, mono-product Glycol formulation 4 Vacuum machine 7
Aspersion, aqueous Detergent 1 Dish washer type 4
Immersion, co-solvent mixed Form hydrocar/HFE Vapor degreaser 4
Immersion US 40 kHz, vapour phase Brominated solvent Vapour phase 4
Immersion jets, semi-aqueous Glycol formulation 3 Sumps in line 3
Immersion, co-solvent mixed Form.hydrocar70/HFE Vapor degreaser 2
Immersion US 40 kHz, aqueous Detergent 2 Sumps in line 1
Immersion US 40 kHz, semi-aqueous Glycol formulation 5 Sumps in line 1
Cleaning process Product Family Equipment type
Inve
nte
c
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PCB Cleaning Cost
Averages of 5 years of experience : Boards are of 100 x 150mm (IPC source)
Match Medical specs Match Industrial specs
Best performance AND cost with Separated Co-Solvents
Throughput Equipment Capital Costs K$ Annual Costs Parts/h US $ Acc/Space/Fill $ / Year
Separated-cosolvent ~ 100 60 25 23Combined co-solvent/water ~ 100 170 30 100
Vacuum ~ 30 140 25 80Semi-aqueous ~ 100 170 40 130Solvent ~ 100 50 20 16Aqueous Spray- in-air ~ 50 30 17 21Aqueous ~ 100 150 35 150
Process
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Medical Cleaning – Environmental performance
Independent Testing of Cleaning Options (5 years customer testing)
Best environmental results with Separated Co-solvents
Bioburden: Met-An-Bioburden-01, Ph. Eur.6eme and EN/ ISO 11737 (number of residual toxic bacterias)Biocompatibility : EN / ISO 17025 (compatibility with living organisms)
Resildual HC mg/m²
Separated-cosolvent < 3 4 OKCombined co-solvents/water < 3 3 OKVacuum ~ 30 15 OK/?Semi-aqueous ~ 25 9 OKSolvent ~15 5 OKAqueous ~ 20 8 OKAqueous Spray- in-air ~ 25 10 OK/?
BiocompatibilityProcess Bioburden
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Environment and Toxicity
Non toxic, non flammable, environmentally friendly
Purpose ProductClean Air Solvent (CAS)*
Volatile Organic
Compounds (VOCs) g/L
Hazardous Air
Pollutants (HAPs)
Ozone Depleting
Compounds (ODCs)
Global Warming
Compounds (GWCs)
Maximum Incremental
Reactivity (MIR) vs Toluene
Clean, degrease, rinse PROMOSOLV 71 IPA Y 19 N N N NWater displacement drying PROMOSOLV 71 DS2 Y 19 N N N N
*pending certification from South Coast Air Quality Management District (SCAQMD) for metro Los Angeles air basin
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Sales / technical assessment process
☐ Sample customer parts to test in Deep River with Inventec equipment☐ Check machine gasket samples for compatibility with solvents☐ Take sample of current cleaning product to check for contaminants☐ Clean residues and contaminants with a brush and IPA☐ Change all filters☐ Adjust temperatures in the boiling sump and the vapor phase☐ Test for leakages
1) Before tank fill
☐ Define specifications expected by customer☐ Develop test program with a reasonable number and selection of representative parts
2) Establish customer criteria
☐ Allow 1-2 setup days☐ Weekly factory support for one month☐ Contact Inventec at 860.526.8300 if something comes up
3) During and after tank fill
Cleaning – Defluxing - Degreasing
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Sales / technical assessment process
☐ Sample customer parts to test in Europe with Inventec equipment☐ Check machine gasket samples for compatibility with solvents☐ Take sample of current cleaning product to check for contaminants☐ High-pressure steam clean current unit☐ Change all filters☐ Adjust temperatures in separators for best separation☐ Insulate entire unit
1) Before tank fill
☐ Define types of staining observed by customer☐ Develop test program with a reasonable number and selection of representative parts
2) Establish customer criteria
☐ Allow 3-5 setup days☐ Weekly factory support for one month☐ Contact Inventec at 860.526.8300 if something comes up
3) During and after tank fill
Drying – water displacement
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• Inventec Performance Chemicals USA:• 500 Main Street, Suite 18, Deep River CT 06415• 860 526 8300• www.inventec.dehon.com
• Sales:• Leigh Gesick• [email protected]• 860 301 7851
• Technical Support:• Ed Watkins PHD, Senior Chemist (USA) [email protected]• Gabiel Gutierez (Mexico) [email protected]• Patrick Duchi (Europe) [email protected]
Key contacts
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References and success stories
• Medical• Optical• Micromechanics• Aerospace• Military
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Appendix
Inventec Performance ChemicalsUSA, Deep River, CT
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Inventec Performance
Chemicals
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Company Organization
Inventec Performance Chemicals is part of the Dehon Group
One of the first high-tech Performance chemicals companies in Europe.
Chemicals for the B2B and commercial automotive market.
GROUP DEHON• HQ in Paris (France)• 100% owned by the family Dehon• Since 1874• >500 employees over 17 sister companies in Europe, Asia & America
Liquefied gasses for the re-frigeration, air conditioning and heating market
… more then 140 years experienced in different chemical fields
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Company Organization
Soldering, cleaning & coating materials for electronics and semicunductor
Specialty chemicals for foam expansion, aerosols and chemical synthesis
Surface treatment and precision cleaning materials for various markets
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Bry/ ParisSt-Priest Shanghai
Kuala Lumpur
Guadalajara
YverdonLes Bains
11 subsidiaries and a distributor network
Deep River, CT
Global operations
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…with a common need: A requirement in common: High Reliability
Automotive • Industrial • Power Electronics • Energy • Aerospace • Rail • Semiconductor
Main markets
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EcorelTM solder paste: SMT, Package on Package, Jet Printing, Die Attach
EcofrecTM flux: PTH, Package on Package, Flip Chip
Amtech: Paste, Flux, Wires, Preforms, Spheres
Promoclean aqueous cleaners: Defluxing, Maintenance
TopkleanTM solvent cleaners: Defluxing, Maintenance
Coatings: fluoropolymers, acrylic toxic-free, urethane UV solvent-free
Main Brands
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ISO 9001:2008 Certification
Technology transfer between our production sites
Consistent quality among continents
Local expert team
Technical application support on site
Optimizing quality and yield
Consistency site to site
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Printing
Reflow
Cleaning
Coating
Applications Laboratories
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US Team Leaders
David ReitzFinance / Operations
Wendy GesickProduction
Gilbert RobergeTechnical Support
Jean-Noel PoirierManagement
Leigh GesickSales / Coordination
Michael Gesick Powder Devt & Production
Ed WatkinsR&D
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Mexican Team Leaders
Ana Maria MENDOZAMaterials and Logistics Diana QUINTERO
Operations
Gabriel GUTIEREZTechnical Support
Rodrigo SANCHEZManagement
Rossy HernandezMarketing
Marisol MORALESQuality
Pedro BRAMBILAManufacturing
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Some customer references
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@Inventec_BUEL
www.inventec.dehon.com