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Investigation of Fine Hair on American Cow Leathers Part I by Dr. Luis A. Zugno ALCA CONVENTION June 21, 2018

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Page 1: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Investigation of Fine Hair on American Cow Leathers

Part I

by

Dr. Luis A. Zugno

ALCACONVENTION

June 21, 2018

Page 2: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers
Page 3: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers
Page 4: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers
Page 5: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Overview of Fine Hair

• Probably the biggest technical problem on American leathers

• It is seasonal (wintertime). The extension and severity changes year to year

• It downgrades the wet blue (or wet white) and/or finished leather

• Limits the use of wet blue, particularly for nubucks

• Mostly observed in wet blue made in the US

• Leathers displayed on the paper are from several US suppliers

Page 6: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Overview of Fine Hair

• Makes a challenge to sort the wet blue for fine hair. Inspection is sometimes subjective and not accurate. Sometimes the hair is hidden

• Some fine hairs can come out of the leather during retan processing; other times the effect is enhanced only after buffing (the enlarged hair follicle can be empty or have hair)

• Presence of fine hair on leather limits the types of articles that can be made

• What to do with finished leather that has fine hairs?

Page 7: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

How fine hair looks on the wet blue leather

Page 8: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Hidden hairs on the wet blue

Grain side, hidden hair Skived leather shows the hair roots

Page 9: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Typical hair residue

SEM photography Optical microscope photography

Page 10: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

How fine hair looks on the wet blue leather

SEM photography SEM photography

Page 11: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Full grain leather

Grain side Skived grain

Page 12: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Full grain leather

SEM photography SEM photography

Page 13: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Full grain leather

Page 14: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

How fine hair looks on the corrected grain leather

Nubuk leather Corrected grain leather

Page 15: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Corrected grain leather showing the empty hair hole Nubuk leather showing a hair cut in half

Corrected grain and Nubuk

Page 16: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Seasonal changes on the hair

• Winter hairs are long, summer hairs are shorter

• Summer hairs are thicker, winter are thinner and have broader diameter distribution

• Number of hairs is greater in winter compared to summer

• Winter hairs have felting

Page 17: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Seasonal changes on hair length and diameter on Bos Taurus and Bos indicus

Hayman,R.H and Nay, T. (1961) –Observations on hair growth and shedding in cattle, Aust.J.Agric. Res. 12:72-95

Page 18: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Comparing Summer and Winter hair bundles

Summer (May) Winter (January)

Page 19: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Factors that affect winter changes on the hair

• Living temperature of the animal; intensity and duration

• Animal breed – Hybrid x pure race

• Migration of the animals (hot to cold, cold to cooler)

• Steer x bull x heifer x cow

• Type and content of the feed

• Age of the animal

• Region of the animal

Page 20: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Mechanism of hair growth

• HAIR GROWTH PHASES

Youtube: https://www.youtube.com/watch?v=i-XUijAGJ-U

Page 21: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Paus, R. and Cotsarelis, G., 1999. The biology of hair follicles.N.Engl.J.Med.341:491

Page 22: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

What happens to the hair on the transition from summer to winter• The short and thick summer hairs are shed (during fall)

• Takes a few months to change from full summer to the winter coat; more time required from winter

to summer

• Winter coat is more stable, summer sheds more

• New longer, thin and thick hairs start to be produced. The thin, medium and thick hairs will be

present during winter

• Large amount of thin, shorter hairs grow

• The thick hairs have larger depth of the hair root

• All the three hair growth phases are present in the winter. The telophase accentuates when spring

starts (shedding). The hair growth cycle is dynamic

• Winter hairs have felting properties

Page 23: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Winter hide

Variations on hair thickness, size and depth

Hematoxylin and Eosin stain

Page 24: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Winter hideHematoxylin and Eosin stain

Page 25: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Fine hairs observed on hides and leathers

• The winter hairs are present in different sizes, thickness and root depth

• Not all the called “fine hairs” on leather are fine. Most hairs have medium and/or large diameter (100

to 150 microns)

• Sometimes the “fine hairs” are caused by insufficient/improper unhairing

• When hair is not completely removed on the leather, it can have residues up to 500 microns length;

the residues are cut on the top and show slight chemical attack

• Most of the time the problem of fine hair is minimized when salted hides are used; this can be

related to the properties of salted hide and/or a longer leather process

• Salted American hides processed overseas have limited fine hair problem

• The fine hair problem is not new

• Most studies on hair seasonality are more than 40 years old; no new studies were found with current

herds and breeding conditions

Page 26: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Future work – Part II of the paper

• Search and choose a tannery partner to work with

• Evaluate how summer hairs compare to winter hairs

• Investigate how soaking, alkalinity and reducing agents affect hair removal and residues

• Which hairs are the most resistant to regular unhairing

• Run comparative trials of improved unhairing versus traditional to assess the % improvement on fine hair removal

• Can we produce American leather without fine hairs?

Page 27: Investigation of Fine Hair ALCA on American Cow Leathers ... · ALCA CONVENTION June 21, 2018. Overview of Fine Hair •Probably the biggest technical problem on American leathers

Acknowledgement

• The author wants to thank the leather suppliers for the samples of hide, wet blue and finished leathers

• To Maureen Fitzer, Research Analyst, for the exhaustive work on literature search

All photos ©Dr. Luis A. Zugno-Buckman