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IoT in practice Non-invasive sensor data collection in practice
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We are Lufthansa Industry Solutions
3/29/2017 IoT in practice 2
IT Consulting and Systems Integration Lufthansa Industry Solutions
combines the dynamics of an SME
with the economically secure
background of Lufthansa; an
internationally acting global
corporation.
Hard Facts
100% owned by Lufthansa
208 Mil. € total revenue (46% of
which within the
Lufthansa Group)
>200 customers
>1300 skilled employees
Managing Director Bernd Appel
Founding 1997
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We are Lufthansa Industry Solutions
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Technology Consulting – Industrie 4.0 / IoT
Manufacturing &
Automotive
Maintenance, Repair,
Overhaul &
Hospitality
Air Cargo Transport &
Logistics
Energy & Healthcare
Technology Consulting Tasks Teams • IoT / Industrie 4.0
• Data Analytics
• HMI (Web / Mobile)
• Enterprise Architecture
• Security
• Digital Lab
• Strategic Consulting
• End-to-End Solution Design
• Technology Scouting / PoCs
• Technology Consulting
• Architecture
• System Integration
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Big Picture
IoT in practice 4
Sensors Machines,
Objects Gateways Transport Backend User Interface
IoT
Platform
Data
Platform
Data Analytics
Real-time Asynchronous
Cloud
Dashboard
Web Portal
Mobile App
On Premise Mobile
Stationary Wireless
Cable
3/29/2017
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Big Picture
IoT in practice 3/29/2017
Sensors Machines,
Objects Gateways Transport Backend User Interface
Building Blocks
5
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Data: There is always a price to pay
IoT in practice
Holistic (end-to-end) thinking saves cost
6 3/29/2017
Requirements Cost Total cost end-to-end solution
Data topicality
Data volume
Environmental conditions /
regulations (e.g. non-invasive)
Operating cost/security
Solution 1
Solution 2
Solution 3
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3/29/2017 IoT in practice 7
I4.0 Design Process (Digital Lab)
= Business Case
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Provide data from existing machines
Painting machine
Brake test station
Cleaning machines
Scale
….
Example: Lufthansa Technik
3/29/2017 IoT in practice 8
New maintenance facility “Wheels & Brakes”
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Painting machine
Continuous monitoring of temperature und
humidity
Non standard remote maintenance device
Example: Lufthansa Technik
3/29/2017 IoT in practice 9
New maintenance facility “Wheels & Brakes” – Retrofit
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Scale
Provide weight to MES
Use of existing serial output capability
Example: Lufthansa Technik
3/29/2017 IoT in practice 10
New maintenance facility “Wheels & Brakes” – Retrofit
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Sensor data from machines via OPC UA
IoT in practice
Interfaces
11 3/29/2017
Backend
Source: www.kunbus.de
Source: www.kunbus.de
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Sensor data from machines via OPC UA
IoT in practice
Interfaces
12 3/29/2017
Analog voltage
Analog current
Backend
Source: www.balluff.de
Source: www.kunbus.de
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Sensor data from machines via OPC UA
IoT in practice
Interfaces
13 3/29/2017
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Sensors and LoRa et al
3/29/2017 IoT in practice 14
pycom and more
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LAN
LAN
Gateway
Beacon
Localization – Quuppa based solutions (BLE)
IoT in practice
Positioning Engine Backend
15 3/29/2017
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Localization – sensor data – hybrid solutions
IoT in practice
Building blocks
16 3/29/2017
Positioning Engine Backend
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Sensor data – the big picture
IoT in practice
Building blocks
17 3/29/2017
Positioning Engine Backend
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Data: There is always a price to pay
IoT in practice
Holistic (end-to-end) thinking saves cost
18 3/29/2017
Requirements Cost Total cost end-to-end solution
Data topicality
Data volume
Environmental conditions/
regulations
Operating cost/security
Solution 1
Solution 2
Solution 3
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Thank you
for your attention