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Public | INST/MKC | 07.2014 | © Bosch Software Innovations GmbH 2014. All rights reserved, also regarding any disposal,
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Bosch Software Innovations
1
IoT in Production
Dr. Verena Majuntke, Bosch Software Innovations
Public | INST/MKC | 07.2014 | © Bosch Software Innovations GmbH 2014. All rights reserved, also regarding any disposal,
exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Software Innovations
Agenda
Bosch Software Innovations
The Internet of Things
Internet of Things in Production
Business Ecosystem in the Factory of the Future
Technical Implementation of Industry 4.0 Use Cases
2
Public | INST/MKC | 07.2014 | © Bosch Software Innovations GmbH 2014. All rights reserved, also regarding any disposal,
exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Software Innovations
Agenda
Bosch Software Innovations
The Internet of Things
Internet of Things in Production
Business Ecosystem in the Factory of the Future
Technical Implementation of Industry 4.0 Use Cases
3
Public | INST/MKC | 07.2014 | © Bosch Software Innovations GmbH 2014. All rights reserved, also regarding any disposal,
exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Software Innovations
4
Bosch Software Innovations
Industry Mobility Energy Building &
City
Banking &
Insurance
Key Markets – Bosch Software Innovations
Software Suite: BPM, BRM, M2M
Professional Services: Planning, Implementation, Training and Operations
Locations: Berlin, Immenstaad, Stuttgart, Chicago, Singapore, Shanghai & Melbourne
Employees: ~600 worldwide
Public | INST/MKC | 07.2014 | © Bosch Software Innovations GmbH 2014. All rights reserved, also regarding any disposal,
exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Software Innovations
Agenda
Bosch Software Innovations
The Internet of Things
Internet of Things in Production
Business Ecosystem in the Factory of the Future
Technical Implementation of Industry 4.0 Use Cases
5
Public | INST/MKC | 07.2014 | © Bosch Software Innovations GmbH 2014. All rights reserved, also regarding any disposal,
exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Software Innovations
The Internet of Things
Everyone & Everything connected
1 billion
2 billion
5 billion
6.593 billion devices in 2015
0.062 billion vehicles
0.019 billion in telemedicine
0.070 billion in security
0.120 billion smart meters
0.260 billion TVs
0.625 billion tablets
3.000 billion mobile phones
1.498 billion laptops
0.895 billion desktops
0.044 billion servers
3 billion
4 billion
Devices connected People connected
World population
People connected to the internet
1995 2005 2015
1995 2005 2015
5.7bn
0,7%
6.5bn
15%
7.3bn
75%
6
Public | INST/MKC | 07.2014 | © Bosch Software Innovations GmbH 2014. All rights reserved, also regarding any disposal,
exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
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Layer
IoTS Reference Model
Applications, solutions
and services for industry
sectors
…
Service Service Service Service Service Service
Internet of
Things
Internet of
Services
Application
Domain Life
City
Agile composition of business processes, rules and data
Linking business services and system functionality
Flexible composition of system functions and real world data
Industry Mobility Energy
Enterprise
Integration Devices, Systems and System of Systems
Trends are drivers
Applications, solutions
and services for industry
sectors
The Internet of Things
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The Internet of Things – A highly connected world
Potential by 2022 – 5 Key Markets
Source: Bosch Software Innovations, 2014
Public | INST/MKC | 07.2014 | © Bosch Software Innovations GmbH 2014. All rights reserved, also regarding any disposal,
exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Software Innovations
Agenda
Bosch Software Innovations
The Internet of Things
Internet of Things in Production
Business Ecosystem in the Factory of the Future
Technical Implementation of Industry 4.0 Use Cases
9
Public | INST/MKC | 07.2014 | © Bosch Software Innovations GmbH 2014. All rights reserved, also regarding any disposal,
exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Software Innovations
Industry 4.0: The next Industrial Revolution
10
End of
18th century
First
mechanical
loom
(1784)
Co
mp
lexit
y, P
rod
ucti
vit
y
Start of
20th century
Start
of 1970s
Since
2010
Assembly line of
Ford Model T,
Detroit
(1913)
First
programmable
logic controller (PLC),
Modicon 084
(1969)
Time
Cyber-physical
Systems (CPS)
Industry 1.0 Industry 2.0 Industry 3.0 Industry 4.0
Source: Forschungsunion, acatech, Abschlussbericht Arbeitskreis Industrie 4.0
Internet of Things in Production: Industry 4.0
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Bosch Software Innovations
Simultaneously
Reduce costs
Reduce time-to-market
Increase product
diversity and
customizatioin
How?
Operative excellence
Efficient use of
ressources
Productivity & flexibility
High speed
Goal
Competitive,
sustainable industrial
production
Efficient production and business processes that are adaptable to volatile environments
(data & information accessible without system discontinuities)
Customized products at the costs of mass-produced goods
Integrate business partners into complex value networks
Connect products and production with valuable services
11
Industry 4.0 – connected production
nach U. Sendler (Hrsg.), Industrie 4.0, Springer Vieweg 2013
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Smart Factory
12
Internet of Things in Production: Industry 4.0
Customer
Integrated
Engineering
Resilient
Factory
Networked
Production
Predictive Maintenance Technology Marketplace
Up-Cycling
Adaptive
Logistics
New business models through the convergence of IT & production
Source: Forschungsunion Wirtschaft & Wissenschaft
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“In future factories a single
object determines its production
flow and not vice versa. This
allows unprecedented flexibility
and optimal use of resources.” Prof. Dr. Henning Kagermann
acatech – National Academy of Science and
Engineering
Co-Chair of the Industrie 4.0 Working Group
Former SAP CEO
Internet of Things in Production: Industry 4.0
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Provide secure internal and external connectivity
Collect, process and analyze data
Trigger business processes
Enable integration of business partners in
growing value networks (new business models)
Role of IT in Future Manufacturing
Internet of Things in Production: Industry 4.0
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Bosch Software Innovations
Agenda
Bosch Software Innovations
The Internet of Things
Internet of Things in Production
Business Ecosystem in the Factory of the Future
Technical Implementation of Industry 4.0 Use Cases
15
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Supply and Demand Integration
Business Ecosystem in the Factory of the Future
‘Connected Product’
Supplier Customer Manufact. Distributor
‘Connected Ecosystem’
Supplier Customer Manufact. Distributor
‘Connected Plant’
Supplier Customer Manufact. Distributor
‘Connected Operations’
Supplier Customer Manufact. Distributor
Maximum Level of Connectivity
Demand chain connectivity
Supply chain Connectivity
16
Source: Demand chain management in manufacturing and services: Web-based integration, drivers and performance, Markham T. Frohlich , Roy Westbrook
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Classical value chain today
17
Classical functions and role models
Mostly closed value chains with fixed and constant set of participants
Not linked to other value chain entities
Engineering
Production
Marketing &
Sales Logistics
Supplier Customer Logistics
Business Ecosystem in the Factory of the Future
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Value Networks: Business Innovation
18
Chains become Networks: Data exchange, business process APIs
Business Ecosystem in the Factory of the Future
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Predictive Maintenance
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Predictive Maintenance Increase Overall Equipment Effectiveness (OEE)
Service Portal for customers and employees
Integration of machines and systems
Real-Time data acquisition of machine conditions
Tool supported data analysis for malfunction
prognosis
Planning of optimal maintenance effort
Reduction of repair, resources and energy costs
Increase of productivity by preventing
unplanned downtimes
Customer Benefit
Business Ecosystem in the Factory of the Future
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Remote Service / Predictive Maintenance – Example of a business model in the value network of the future
Source: Gassmann, Frankenberger, Csik, “The St. Gallen Business Model Navigator“, 2013
Revenue
Revenue through new
services
Increased margins by
offering services from
remote
How?
Collection of machine and
sensor data
Analysis of machine data to
predict malfunction
What?
Minimized downtime
Minimized resource consumption
Optimized maintenance services
Who?
Machine users
Business Ecosystem in the Factory of the Future
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exploitation, reproduction, editing, distribution, as well as in the event of applications for industrial property rights.
Bosch Software Innovations
Agenda
Bosch Software Innovations
The Internet of Things
Internet of Things in Production
Business Ecosystem in the Factory of the Future
Technical Implementation of Industry 4.0 Use Cases
21
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Solution Architecture
22
CRM = Customer Relationship Management, ERP=Enterprise Resource Planning, M2M=Machine to Machine
Ne
two
rk p
roto
cols
Machine &
shop floor
level
Device
Management
Integration
Level
Applications
Business
Frontend
CRM ERP
Field
Service
Logistics
Software
Data Analysis
Big Data
- Data Analysis
- Data Processing
- Workflows & Business
Process Integration
- Device Abstraction
- Device Data
- Device Access
- Event Management
Remote Service Portal (UI Integration)
Adaptive
Testing
… Communication
Platform
Condition
Monitoring
Predictive
Maintenance Logistics
Object-based Data
Server-based
Close-to-machine
Technical Implementation of Industry 4.0 Use Cases
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Production
Apps
Cycle time
monitoring
Notification -
analysis
Erosion-
analysis
…
…
Energy
Management
Business
Process
IT Systems
BPM BRM M2M
Powered by BOSCH SI
Technical Implementation of Industry 4.0 Use Cases
Factory Cloud
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Backend – Systems
…
Communication Production line
IMD
„Realtime“ data and
information
(line and production)
Plan data
(line and production)
Employee
integration
Benefits
•Consistent data management and visualization
•Automatic triggering of processes based on
„realtime“ data (notification, escalation, problem
solving process)
•Basis for optimized, trackable and sustainable
problem solving processes
Industry 4.0
• Interactive Manufacturing Dashboard as
integration point:
human – machine – production processes
•Plant „intelligence“ made transparent
•Paperless plant
Technical Implementation of Industry 4.0 Use Cases
Interactive Manufacturing Dashboard
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Technical Implementation of Industry 4.0 Use Cases
Strategic Plan Service Portal –
Machine Manufacturer Services
New, direct sales channel to enlarge business with >50.000 end
customers (Business, Consulting and opportunities for follow-up
business), customer relations
Interactive interface customer machine to the machine manufacturer,
with the possibility to connect >10.000 machines per year (Basis are
components which are able to communicate, I4.0 approach)
Profitable data usage, combination of data for customers and the
machine manufacturer (service contracts, RCM, Energy, Safety,
Q-improvement, standardization)
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Contact Details Verena Majuntke
Predictive Maintenance
@BoschSI
Free Internet of Things
White Paper Download
bosch-si.com/iot-strategy