ipd products for waukesha vhp series 7042/7044 spark … · 2015. 11. 27. · ipd products for...

IPD Products for Waukesha VHP SERIES 7042/7044 SPARK IGNITED ENGINES

The Standard for Quality, Innovation, Service and Support Since 1955

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IPD PARTS FOR WAUKESHA® 7042/7044 IPD provides cost effective quality without risk to engine life or performance.

IPD has a long and successful history manufacturing Waukesha

overhaul kits and components. Listed below are some highlights of

IPD’s product line for Waukesha 7042/7044 engines.

IPD Quality Pistons & Rings

IPD has a long history with aluminum pistons. From engineering to

design to development and manufacturing, IPD knows the business.

IPD’s new Waukesha 7042/7044 pistons are engineered to perform.

Special Ni-resist austenitic material is tightly bonded metallically to the

piston body to counteract wear in the top ring groove. IPD’s rings work

together to improve wear resistance, provide better oil control, and

reduce blow-by of exhaust gases. The top compression ring features a

special tapered upper profile with lower offset barrel shape for better

ring-to-sleeve wall contact.

IPD Quality Cylinder Liners

As per IPD’s rigid quality standards, IPD’s Cylinder Liners are

engineered to precise tolerances ensuring high quality and

performance. A special bainitic iron/chromium alloy material is used

that includes a matrix of carbon, silicon, molybdenum, and nickel to

provide tensile strength exceeding 55,000 PSI.

IPD Quality Valvetrain

IPD is well known for very high quality valvetrain components. IPD’s

valvetrain components for Waukesha applications are engineered to

rigid IPD specifications, specifically for spark ignited engines.

- Valves made of high grade alloy steel, with added Chromium

and for corrosion resistance. Special austenitic nickel

chromium super alloy material used for specific applications.

- Valve Seats specially engineered with a Stellite® cobalt base,

cobalt-chromium alloy material for enhanced durability and

wear resistance.

- Valve Guides made of superior hardness material to ensure

long life and reliable performance

- Other valvetrain parts available include Valve Overhaul Kits,

Rotator Assemblies, Springs, Retainers & Locks.

IPD Quality Parts

IPD offers a wide range of components for Waukesha and Caterpillar spark ignited engines. From IPD’s cylinder and cylinder head kits (and components), to engine bearings, to turbocharging system components, to gasket sets…IPD provides high quality assurance for your business requirements. Call today and ask for a quote, let IPD help you to improve your bottom line.

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Waukesha®, Caterpillar®, and Stellite® are trademarks of their respective owners.

IPD PARTS LIST FOR WAUKESHA 7042/7044 ENGINES

DESCRIPTION

PART #

Engine*

COMMENT 7042GSI 7042G 7042GL

7044GSI Series 4

* Engine Suffix Guide: G=Naturally Aspirated, GSI=Turbocharged, intercooled, GL=Turbocharged, intercooled, lean burn

* Parts listing (subject to change) provided for reference purposes only, not to be used as a catalog.

CYLINDER KITS (includes liner, piston, rings, pin, retainers, & liner seals)

Cylinder Kit

8.0:1 CR G932287 12 Bainitic Hard Liner

10.5:1 CR G932200 12



CYLINDER KIT COMPONENTS

Piston

8.0:1 CR 205504P 12 4-Ring

10.5:1 CR 205504Z 12 4-Ring

10.5:1 CR 205504N 12 3-Ring

8.0:1 CR 205604S

12 3-Ring

Ring Set

G907147 12 12 4-Ring

G907238 12 3-Ring

G907241 12 3-Ring

Piston Pin 10006 12 12 12 12

Piston Pin Retainers 44999C 24 24 24 24

Liner 205130R 12 12 12 Bainitic Hard Liner

205130S 12

Liner O-Ring Black 119397G 24 24 24 24

Upper & Center groove (water side)

Red 119397E 12 12 12 12 Lower groove (oil side)

CYLINDER HEAD KITS & COMPONENTS

Single Valve Overhaul Kit G9361006 12

For Wide Bridged Cylinder Heads. Kits include valves, guides, inserts & seals. Does not include valve locks.

Kit Includes:

Intake Valve 204236K 2

Exhaust Valve 204436G 2

Valve Guide - Exhaust 204109T 2

Valve Guide - Intake 204209N 2

Valve Seat, Intake 176352P 2

Valve Seat, Exhaust 176352R 2

Valve Guide Seal - Exhaust 176450G 2

Valve Guide Seal - Intake 176450H 2


DESCRIPTION

PART #

Engine*


7044GSI Series 4



CYLINDER HEAD KITS & COMPONENTS (Continued)

Single Valve Overhaul Kit G9361016 12 12

For Narrow Bridged Cylinder Heads. Kits include valves, guides, inserts & seals. Does not include valve locks.

Kit Includes:

Intake Valve 204236K 2 2

Exhaust Valve 204436E 2 2 Inconel

Valve Guide - Exhaust 204109T 2 2

Valve Guide - Intake 204209N 2 2

Valve Seat, Intake & Exhaust 176352K 4 4

Valve Guide Seal - Exhaust 176450G 2 2

Valve Guide Seal - Intake 214229 2 2

Single Valve Overhaul Kit G9361017 12 12

For Wide Bridged Cylinder Heads. Kits include valves, guides, inserts & seals. Does not include valve locks.

Kit Includes:

Intake Valve 204236K 2 2

Exhaust Valve 204436E 2 2 Inconel

Valve Guide - Exhaust 204109T 2 2

Valve Guide - Intake 204209N 2 2

Valve Seat, Intake & Exhaust 176352P 4 4

Valve Guide Seal - Exhaust 176450G 2 2

Valve Guide Seal - Intake 214229 2 2

Single Valve Overhaul Kit G9361044 12 Does Not Include Exhaust Seats

Kit Includes:

Valve, Exhaust 204436K 2

Valve, Intake 204436A 2

Seat, Valve Intake 211801J 2

Valve Guide, Intake 204209E 2

Valve Guide, Exhaust 204209F 2

Valve Guide Seal - Intake 214229 2

Valve Guide Seal - Exhaust 176450G 2

Valve Rotator Assem. 214230 4

Valve Lock 73629C 8


DESCRIPTION

PART #

Engine*


7044GSI Series 4



CYLINDER HEAD PARTS - MISC.

Valve Seat, Exhaust 211802B 24 Sold separately

Valve Spring - Intake

Inner 204035A 24 24 24

Outer 204135A 24 24 24

Inner 204235B 24 2 white stripes

Outer 204335B 24 2 white stripes

Valve Spring - Exhaust

Inner 204035 24 24 24

Outer 204135 24 24 24 Black

Inner 204235C 24 2 blues stripes

Outer 204335C 24 2 blues stripes

Valve Spring Washer (seat) 153883A 96 96 96

Valve Rotator Assy. 214230 48

Retainer - Valve Spring 153884D 48 48 48

Valve Lock 73629C 96

73629A 96 96 96 Not included in Valve Kits

ENGINE BEARINGS

Connecting Rod Bearing Std.

A205210 12 12 12 12 Latest Version (Rod Series A205507E & C205707)

A205210B 12 12 12 Mid Version (Rod Series A205407H)

A205010Z 12 12 12 Early Version

Main Bearing Set Std. G918344 1 1 1 1 T-Drill

G918328 1 1 1 1 Angle drill, Previous #G918332

Connecting Rod Bushing 47108F 24 24 24 24

Camshaft Bushing Set 9277 1 1 1 1

Kit Includes:

Bushing, Front Cam 200027 2 2 2 2 Sold in halves- 2 per journal

Bushing, Ctr, Int, & Rear Cam 200050 12 12 12 12 Sold in halves- 2 per journal

Camshaft Trust 153032 2 2 2 2


DESCRIPTION

PART #

Engine*


7044GSI Series 4



GASKET SETS & GASKETS

Head Gasket Set - Single

G977049 12 12 Without valve stem seals

G977046 12 Without valve stem seals

G97768 12

Head Gasket Set - Multiple G979266 1 1 Without valve stem seals

G979258 1

Basic Gasket Set G9001025 1 1 Lower set

G9001033 1 1 Lower set

Top Overhaul Gasket Set G979292 1

Cylinder Head Gasket 205100C 12 12 12 12 Previous #205000L

Oil Pan Side Cover O-ring 153121 12 12 12 12

Oil Pan Side Cover O-ring 951054E 12 12 12 12

Rocker Cover Gasket 153894D 12 12 12

153994C 12

TURBOCHARGING SYSTEM COMPONENTS

Turbocharger T465282-

9001 2 Replacement for 208350

Wastegate 208372H 2 Replacement for 208372H

IPD brand quality products distributed by:

IPD®

23231 Normandie Ave Torrance, California 90501 USA +1 (310) 530-1900 +1 (310) 530-2708 Fax +1 (310) 602-5399 Sales www.ipdparts.com [email protected]

All manufacturers’ names, numbers, symbols & descriptions are for reference only. It is not implied that any part is the product of the manufacturer. Caterpillar®, Cummins®, Detroit®, Waukesha® & Volvo ® are trademarks of their respective owners.

© Copyright 2015 IPD IPDPB-100 08/15

IPD SPARK IGNITED ENGINES MODEL SUMMARY

CATERPILLAR® G3606 / G3608 / G3812 / G3616 / G3618

G3508 / G3512 / G3516G3406 / G3408 / G3412

G3304 / G3306G342 / G353 / G379 / G398 / G399

WAUKESHA® 7042 / 7044

IPD also manufactures parts for Caterpillar®, Cummins®, Detroit®, & Volvo® diesel engine applications.

ipd products for waukesha vhp series 7042/7044 spark … · 2015. 11. 27. · ipd products for...

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