ipr 2017 007 werkzeugwechsler - assembly mag
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TOOL CHANGERTK-SERIES
For universal use
Rugged and durable
Payload up to 800 kg
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Already done changing?The tool changers from IPR enhance the productivity of automated production systems reliably through the rapid and secure change of tools on the robot or the gantry. Our products have been employed for years in many industry sectors. IPR is the fi rst choice especially when reliability
and precision are extremely important. It is not by chance that renowned companies from a wide variety of industry segments, such as automotive OEMs and suppliers, aerospace and aviation, machine construction and medical technology, belong to our clientèle.
Specialist and all-round talent – a professional exceeding all expectations. Automated change without delay.
Direct adaption with the DIN/ISO connection faceThanks to the DIN/ISO 9409-1 standardized fl ange, the tool changers can be directly fi tted to practically any robot.
IPR qualityHigh-grade materials, state-of-the-art manufacturing processes and comprehensive technical expertise guarantee dependable and long-life products – Made in Germany.
A wide range of accessories ensure fl exible deploymentVarious types and varieties of plug connectors provide for optimal adjustment to the individual conditions of application.
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STANDARD IS NOT GOOD ENOUGH FOR US: COMPETENCY THROUGH CUSTOM-TAILORED SOLUTIONS.
Our tool changers can be easily adapted to customer-specifi c requirements. To this end, a variety of attachments and accessories are available. For more complex applications in which standard product modifi cations no longer provide any suitable solution, we also design tool changers precisely tailored to your applications. Our lengthy track record helps us to come up with a technically and economically optimum solution for you – rapidly and eff ectively.
PRODUCT BENEFITS AT A GLANCE.
� Simple assembly� High fl exibility through
short changing times� High availability through
perfectly coordinated assemblies
� Long service life through spring-fi tted contacts for transferring signals
Paint bell changers for cleaning and maintenance of diff erent bells.
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As diverse as your tasks: our tool changers. We’re setting new standards in selection, robustness and quality.
CAVITY WAXING
IPR’s automatic nozzle changing systems allow diff erent types of tools to be easily and rapidly changed when robot wax applications are undertaken. Anything can be changed – from mono nozzles up to nozzle change heads with four to six pneumatically swivable nozzles. A single robot is thus able to fully automatically work on a number of hollow spaces one after the other. The tool changing system is also available with a 36-fold air execution for fi tting a spray bar.
FOUNDRY
Our TK-160 and TK-300 tool changers represent two systems which are optimally adapted to the extreme conditions and high temperatures prevailing in forging and casting operations. Whilst a special surface coating raises their capacity to withstand corrosion and abrasive dusts, specially deployed sealing substances and lubricants ensure a high degree of heat resistance. Aside from the standard aluminium variant, a steel design for payloads of up to 800 kg is available.
TK-160Effi cient tool changerfor applications up toa 250 kg payload.
Special tool changersRobot-supported spray bar with complex tool changer.
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NAD APPLICATION
The 2D-NAD-Changer has been especially developed for frequently changing application nozzles in the NAD application. It has both a special sealing system and an integrated bayonet catch. It enables the individual nozzles in the stacker to be reliably docked and undocked. Equipped with a variety of nozzle geometries for broad and narrow seams, the robot can thus do its rounds automatically – without stopping.
TOOL CHANGER APPLICATIONS.
� Welding� Painting applications� Bodywork construction� Cavity Waxing
BODY SHOP
To guarantee fast and continuously reliable changes between industrial robots and tools in body shop, we have developed an extremely sturdy tool changer. It is characterized by its low weight, coupled with a high handling weight up to 800 kg and minimum interference contour.
� Sanding down and polishing� Medical technology� Foundry
TK-200-SQ-DV Robust changer with maximum handling weight of 800 kg.2D-NAD-Changer
Special nozzle changerfor NAD applications.
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TK-40 T
TK-40 R
TK-80 T
Tool changer
TK-40 TK-50 TK-63
Style TK-40-R TK-40-T TK-50-R TK-50-T TK-63-R TK-63-T
Part No, 15 030 088 15 030 090 15 030 092 15 030 095 15 030 179 15 030 184
Recommended max, handling weight1 3 kg 12 kg 30 kg
Spacing centre of gravity less than 200 mm 300 mm 300 mm
Weight (without attachments / plug connectors) 0.17 kg 0.1 kg 0.425 kg 0.34 kg 1 kg 0.68 kg
Cylinder bore 19.07 mm – 28.57 mm – 35 mm –
Air consumption each cycle open / close² 0.03 l – 0.09 l – 0.12 l –
Maximum tensile FZ (static load) at 6 bar 900 N 3,340 N 4,600 N
Max, compressive FD (static load) 2,200 N 6,600 N 9,050 N
Max, fl exural torque Mx, My (static load) at 6 bar 14 Nm 54 Nm 554 Nm
Max, torsion moment Mz (static load) at 6 bar 29 Nm 136 Nm 740 Nm
Repeatability x, y, z-axis 0.025 mm 0.025 mm 0.025 mm
Join force in join direction (open piston position) 15 N 40 N 60 N
Max, permissible axis deviation x, y-axis +/– 1 mm +/– 1 mm +/– 1 mm
Max, spacing between robot and tool-side when locking 0.6 mm 1 mm 1.5 mm
Locking stroke 15.5 mm 28 mm 29 mm
Energy transmission pneumatic (connecting thread) 6 × M5 8 × G 1/8" 8 × G 1/8"
Energy transmission electrical (optional)
The complete series comprises 9 models for optimum size selection and a wide range of applications. The main body consists of high-strength, hard-coated aluminium ensuring a lightweight design. Functional parts of hardened steel to withstand the high demands placed on the replacement system. Various types of plug connectors to ensure universal scope for energy transmission. Changers can also be had with internal routing, in stainless steel and in special spray protected designs.
1_ Weight of all components mounted at the TK
2_ calculated with compressed air at 6 bar
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TK-80 R
TK-160 T
TK-80 TK-125 TK-160 TK-200 TK-300-Alu
TK-80-R TK-80-T TK-125-R TK-125-T TK-160-R TK-160-T TK-200-R TK-200-T TK-300-Alu-R TK-300-Alu-T
15 030 098 15 030 102 15 030 157 15 030 158 15 030 106 15 030 109 15 030 182 15 030 183 15 030 321 15 030 138
60 kg 150 kg 250 kg 120 kg 450 kg
500 mm 500 mm 500 mm 500 mm 500 mm
1.775 kg 1.280 kg 3.55 kg 2.55 kg 5.3 kg 4.15 kg 9 kg 4.7 kg 14.5 kg 7 kg
44.51 mm – 57.56 mm – 57.56 mm – 3x 44.51 mm – 3x 57.56 mm –
0.26 l – 0.59 l – 0.59 l – 3 × 0.26 l – 3 × 0.59 l –
8,900 N 30,000 N 35,500 N 3 × 8,900 N 3 × 35,500 N
17,000 N 70,000 N 70,000 N 26,000 N 70,000 N
680 Nm 2,000 Nm 2,825 Nm 2,600 Nm 3,200 Nm
1,000 Nm 2,000 Nm 2,000 Nm 2,000 Nm 2,000 Nm
0.025 mm 0.05 mm 0.05 mm 0.05 mm 0.05 mm
75 N 110 N 110 N 225 N 330 N
+/– 1.5 mm 1.6 mm +/– 2 mm +/– 1.5 mm +/– 2 mm
2 mm 3 mm 3 mm 2 mm 3 mm
37 mm 47.5 mm 56.5 mm 44.5 mm 54.5 mm
8 × G 1/4" + 2 × G 1/8" 8 × G 3/8" 12 × G 3/8" 12 × G3/8" 10 × G3/8"
Plug connectors are available for all tool changers in diff erent designs and variants (see Accessories).
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TK-160 R
Accessories
TK-300-ST
TK-300-ST-R TK-300-ST-T
15 030 322 15 030 215
800 kg
500 mm
24 kg 18.5 kg
3x 57.56 mm –
3 × 0.59 l –
3 × 35,500 N
80,000 N
3,200 Nm
2,000 Nm
0.05 mm
330 N
+/– 2 mm
3 mm
54.5 mm
10 × G 3/8"
EC24MIL-IP65.R24-pin30 V / 3 AContact pin spring-loaded
EC-2/16.R [BUS]16 digital inputs24 V / 5 mAContact pin fi xed
EC25.R / SUB-D25-pin30 V / 3 AContact pin spring-loaded
EC24-PG-IP65.R24-pin30 V / 3 AContact pin spring-loaded
EC24MIL-IP65.T24-pin30 V / 3 AContact pin fi xed
EC-2/16.T [BUS]16 digital inputs24 V / 5 mAContact pin spring-loaded
EC25.T / SUB-D25-pin30 V / 3 AContact pin fi xed
EC24-PG-IP65.T24-pin30 V / 3 AContact pin fi xed
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Basically ingenious and in use even better.Balls, springs and pneumatics for a connection that keeps in place … what we promise.
Always closedThe locking mechanism of the tool changing system is ball-implemented. The balls are pressed via a bevel into a receptacle. If there is a drop in air pressure, the balls are kept in the receptacle by a spring integrated in the piston chamber. This ensures automatic locking should the compressed air drop. A spring-fi tted cover plate protects the locking mechanism from contamination.
Long service lifeSpring-fi tted contacts are used for transferring signals. The springs prevent bending of the contacts. A connection enables the contact pins to be individually replaced should they become worn. This guarantees long service life and transmission dependability.
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We are represented across the globe.
More contacts can be found under:www.iprworldwide.com/en
USAIPR Robotics, Inc.2673 American DriveTroy, MI 48083T +1 248 556-7556F +1 248 [email protected]
Mexico Intellum, S.A. de C.V.Av. Central 206, 1er pisoCol. San Pedro de los PinosDel. Alvaro Obregon, CP 01180T +52 55 5668 6063F +52 55 5668 [email protected]
China IPR GmbHChina Representative Offi ceRoom C2119, Tomson CenterNo 188, ZangYang RoadPudong, Shanghai 200120 T +86 21 5876 9833F +86 21 5876 [email protected]
IPR – Intelligente Peripherien für Roboter GmbHJakob-Dieff enbacher-Str. 4/2 75031 Eppingen Germany
T +49 7262 9239-100F +49 7262 9239-400