ipss hand book

8/10/2019 IPSS Hand Book

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CONTENTS

Sl No Description Page No

1. Introduction 3

2. Functioning of IPSS 4 - 5

3. Birds Eye View of IPSS Work 6 - 8

4. List of Committees 9

5. Standards Committee on Mechanical Drives, IPSS 1:1 10 - 11

6. Standards Committee on Basic Standards & Hydraulic,Pneumatic & Lubricating Equipment, IPSS 1:2

12 - 14

7. Standards Committee On Rotating Electrical Machinery,IPSS 1:3

15 - 16

8. Standards Committee On Switchgears & Controlgears,IPSS 1:4

17 - 18

9. Standards Committee n Pumps & Compressors, IPSS1:5(A)

19

10. Standards Committee on Pipes, Fittings, Valves andPiping Layout, IPSS 1:6

20 - 21

11. Standards Committee on Paints, Portable Maintenance

Equipment and Miscellaneous Items, IPSS 1:7

22 - 24

12. Standards Committee on Lifting and HoistingEquipment, IPSS 1:8

25

13. Standards Committee on Oils & Lubricants, IPSS 1:9 26

14. Standards Committee on Electrical Components &Equipment, IPSS 1:10

27 - 28

15. Standards Committee on Personnel Safety Appliancesand Procedures, IPSS 1:11 [Earlier 1:5(B)]

29 - 30

16. Standards Committee on Steel Plant Ladles and Rolling

Stock, IPSS 2:1

31

17. Standards Committee on EOT Cranes, IPSS 2:2 32

18. Standards Committee on Conveyors, IPSS 2:3 33


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19. Standards Committee on Computerization andAutomation, IPSS 2:7

34 - 35

20. Standards Committee on Materials Management, IPSS

3:1

36

21. Standards Committee on Operation & Maintenance,IPSS 3:2

37 - 38

22. Standards Committee on Integrated ProjectsManagement, IPSS 3:3

39

Standards shown in small letters, have been withdrawn / superseded or merged withother Standard as mentioned


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INTRODUCTION

The first three Public Sector steel plants i.e. Bhilai, Rourkela & Durgapur

were set up in collaboration with three different countries. Naturally, the

equipment and other hardware installed in these plants were

conforming to the standards of the respective countries. Subsequently,

Bokaro was commissioned in early seventies. It was rightly called the

Swadeshi Steel Plant as a substantial percentage of indigenous

machinery and equipment were used in Bokaro. With TISCO & IISCO

already having their own sets of specifications, there was a huge

proliferation of types, sizes and even designs leading to high inventories,

problems in maintenance and difficulties in procurement.

With a view to overcoming the above difficulties, the Ministry of Steel

appointed a Panel of Experts on Standardization of Steel Plant

Equipment which recommended creation of a permanent body of

experts to carry out the standardization work.

IPSS Secretariat was created in 1975 to fulfil this objective. Members of

IPSS were SAIL, TISCO, HEC, BHEL, MECON and DASTURCO. It started

functioning under the then Indian Standards Institution (now Bureau ofIndian Standards) premises. In 1990, the whole activity was taken over

by SAIL and placed under Centre for Engineering & Technology (CET).

Subsequently, Visakhapatnam Steel Plant (RINL) also joined this forum.

In addition to the above mentioned member organizations, all major

Petroleum PSUs are members of the Committee which formulates IPSS

standards on Oils & Lubricants.

Since formulating standards required extensive use of national and

international standards and other reference data which was readily

available in Bureau of Indian Standards (BIS) library, it was decided bySAIL management to retain IPSS Secretariat at Delhi while CET shifted

their headquarters to Ranchi.


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FUNCTIONING OF IPSS

IPSS Secretariat draws its broad guidelines from an apex Committee,

namely Guiding Committee on IPSS (GC). The Committee is chaired by

Director (Technical) and is represented by senior management

functionaries of SAIL like ED (CET), ED (MM-CMMG), ED (Safety) and

some senior representatives from plants. The formulation of standard is

done by Committee method on the lines of BIS.

There are three broad categories of standards viz. Consumable Stores &

Equipment, Design Parameters, and Management.

The standards in these areas are formulated through a number of

Standards Committees which have been created based on

specializations. Members of these Committees are specialists from steel

plants and consultants with vast experience in the respective area. Every

member organization is represented on all the Committees.

Before finalizing every standard, the respective manufacturers are

invited to interact with the Committee so that the views of the suppliers

could be incorporated in the standard. This ensures better

implementation of IPSS standards.

Since IPSS endeavours to cater to the needs of the steel industry, the

following types of standards are formulated:

i) Subjects on which the national and international standards are

not available. These are mostly based on the available knowledge

of the members of the concerned technical committees of IPSS

and the wealth of experience available at steel plants, design

organizations and the heavy engineering organizations. IPSSSecretariat has formulated a number of standards on Steel Plants

specific equipment. A number of switches, gauges, sensors, etc

which are used in automation of rolling mills etc, have also been

standardized.


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ii) Some standards utilize the technical contents of the

corresponding Indian Standards. The inadequacies in the Indian

Standards (IS) from the view point of the steel plants are overcomein these standards and BIS are intimated accordingly. For

example, most of the electrical machines and components

procured as per Indian Standards are not able to withstand the

rigours of steel plants duty due to high ambient temperature in the

shops. Therefore, we have formulated IPSS standards for most of

the electrical items.

iii) Technical contents of the Indian Standards (IS) have been

selectively incorporated in the IPSS standards with a view tocontrolling proliferation of variety. Like in IPSS standard on Wire

Ropes, only a limited number of sizes have been retained for steel

industry out of a wide variety available in the IS. The motor frame

sizes have also been included selectively from the available Indian

Standards.

iv) Standardizing internal procedures of SAIL to bring uniformity and

transparency in the process. The examples of these standards are

available in Materials Management, Projects Management and

Safety Procedures. A number of Materials Management standardshave been included in the SAILs Purchase & Contract

Procedure.

v) Standards contributing to direct cost reduction. In line with theneeds of steel industry in general and SAIL in particular, various

procedures have been standardized for repairs/reclamation of

spares/consumables. Examples of these are: Reclamation of

Lubricants, Reconditioning of Rolls, Reconditioning of Sinter Plant

Pallets, Method of Reconditioning of Blast Furnace Bells,

Reclamation of Roll Table Rollers, Reconditioning of Hot Blast

Valve of Blast Furnace, etc.


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BIRDS EYE VIEW OF IPSS WORK

1 COMMON M NS DEFINITION OF STANDARD

A documented solution to a recurring problem formulated by

pooling the knowledge and experience of all personnel connected

with that problem.

2 MAJOR ACTIVITIES OF IPSS SECRETARIAT

a) Formulation of IPSS standards through committee method.

b) Printing and distribution of IPSS standards to all users forimplementation.

c) Promotion of implementation of IPSS standards.

d) Making available On-line information of IPSS standards atthe SAIL Intranet site

3 GUIDING PRINCIPLES

a) Need orientation, cost reduction and indigenization.

b) Finding optimum solution to repetitive problems bydiscussions.

c) Harmony with standards formulated by BIS, ISO & IEC.

d) Facilitating implementation of IPSS standards byplants/units.

e) Revision of standards with time.

f) Horizontal transfer of good practices amongst plant/units inareas like Design, Operation, Maintenance, Materials

Management, Purchase and Safety.

g) Promoting quality, interchangeability and reliability.

h) Accident and loss prevention.


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4 TYPES OF STANDARDS MADE

a) Specification (for selection and = 210 standards

procurement)

b) Guidance in design = 48 standards

c) Guidance in operation = 08 standards

d) Materials/Projects = 05 standards

Procedures

e) Guidance in maintenance = 27 standards

f) Guidance in safety = 11 standards

g) Selection Guidelines = 10 standards

h) Miscellaneous = 08 standards

(Repair, Inspection, Formats,

Glossary, etc)

Note: The above figures are indicative and not exhaustive and

many standards belong to more than one category.

5 BENEFITS OF IPSS STANDARDS

a) Intangible Benefits

- Ease of selection & procurement of stores and

equipment

- Streamlined procedures which give professional

confidence to shop floor executives and permit them to

devote more time in innovative work.

b) Tangible Benefits

- Variety reduction

- longer service life of equipment


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6 FUTURE OUTLOOK

Standards afford the engineers to devote more of their time in

innovative activities for the betterment of the organization.

Standards are guides for:

Purchase of equipment and material

Good practices in design, operation, maintenance and

materials management

Accident prevention

Elimination of the ambiguity of meanings of technical terms,

etc.

In short, the IPSS standards make life easy for the personnel in

SAIL. Those who participate in the standard formulation process

get enrichment of knowledge.

To facilitate instant availability of standards to all our users, IPSS

Secretariat is shortly putting all standards on the SAILs official

internet website.

These standards are already available inS ILs intranet

web

link i e

http://192.200.1.5/myweb/homepg.asp

In view of the financial savings recorded and their inherent

potentialities, the IPSS standards need to be implemented in full

measure. Difficulties, if any, encountered in their implementation,

should be brought to the notice of IPSS Secretariat. IPSS

standards help better utilization of manpower and material

resources. These standards are down-to-earth and practical

solutions suggested by experts in their areas. By implementingthem, one can get benefit from the experience of others. It helps in

controlling inventory and bringing transparency in the day-to-day

operations A rupee saved is a rupee earned this is perhaps

more valid in the present context than ever before.
http://192.200.1.5/myweb/homepg.asphttp://192.200.1.5/myweb/homepg.asphttp://192.200.1.5/myweb/homepg.asp


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LIST OF COMMITTEES

Sl.No TITLE OF COMMITTEE

1. Standards Committee on Mechanical Drives, IPSS 1:1

2. Standards Committee on Basic Standards & Hydraulic, Pneumatic &Lubricating Equipment, IPSS 1:2

3. Standards Committee on Rotating Electrical Machinery, IPSS 1:3

4. Standards Committee on Rotating Electrical Machinery, IPSS 1:3

5. Standards Committee on Switchgears & Controlgears, IPSS 1:4

6. Standards Committee on Pumps & Compressors, IPSS 1:5(A)

7. Standards Committee on Pipes, Fittings, ValvesAnd Piping Layout, IPSS 1:6

8. Standards Committee on Paints, Portable Maintenance EquipmentAnd Miscellaneous Items, IPSS 1:7

9. Standards Committee on Lifting And Hoisting Equipment, IPSS 1:8

10. Standards Committee on Oils & Lubricants, IPSS 1:9

11. Standards Committee on Electrical Components & Equipment,IPSS 1:10

12. Standards Committee on Personnel Safety Appliances And

Procedures, IPSS 1:11 [Earlier 1:5(B)]13. Standards Committee on Steel Plant Ladles And Rolling Stock, IPSS

2:1

14. Standards Committee on EOT Cranes, IPSS 2:2

15. Standards Committee on Conveyors, IPSS 2:3

16. Standards Committee on Computerization And Automation, IPSS 2:7

17. Standards Committee on Materials Management, IPSS 3:1

18. Standards Committee on Operation & Maintenance, IPSS 3:2

19. Standards Committee on Integrated Projects Management, IPSS 3:3

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STANDARDS COMMITTEE ON MECHANICAL DRIVES, IPSS 1:1

_________________________________________________________________________________________

Sl.No. IPSS No. Title of the Standard__________________________________________________________________________

1. 1-01-001-77 Specification for Single Stage Under-driven Worm Reduction Gear Boxes(with Amendment No.1)

2. 1-01-002-77 Specification for Single Stage Over-driven Worm Reduction Gear Boxes(with Amendment No.1)

3. 1-01-003-95 Specification for Bush Pin Type Flexible Couplings (first revision)

4. 1-01-004-95 Specification for Tyre Type Flexible Couplings (second revision)

5. 1-01-005-86 Specification for Gear Type Flexible Couplings

6. 1-01-006-86 Specification for Grid Type Resilient Couplings (first revision)(Reaffirmed in 1994)

7. 1-01-007-86 Code of Practice for Selection of Couplings (first revision)

8. 1-01-008-83 Specification for Fluid Coupling (reaffirmed in 1994)

9. 1-01-009-84 Specification for Belt Fasteners - Plate Type (Transferred to StandardsCommittee on Paints and Portable Maintenance Equipment, IPSS 1:7)

10. 1-01-010-85 Specification for Fabric Bearings

11. 1-01-011-85 Specification for Rigid Couplings

12. 1-01-012-82 Specification for Single Stage Horizontal Helical Gear Boxes

13. 1-01-016-84 Specification for Drive Roller Chains - (reaffirmed in 1994)

14. 1-01-017-84 Specification for Chain Wheels - (reaffirmed in 1994)

15. 1-01-018-85 Specification for Holdback Devices

16. 1-01-021-95 Specification for Gear Type Flexible Couplings for standard dc motors

17. 1-01-022-86 Code of practice for Selection of Universal Shaft - Withdrawn

18. 1-01-023-95 Specification for Nylon Based Mechanical Components for MechanicalDrives


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19. 1-01-024-86 Code of Practice for Selection of Gear Boxes

20. 1-01-026-86 Specification for Plummer Blocks

21. 1-01-034-95 Specification for Flexible Snap Wrap Jaw Couplings

22. 1-01-035-95 Format for Procurement of Gear Boxes


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STANDARDS COMMITTEE ON BASIC STANDARDS & HYDRAULIC, PNEUMATIC& LUBRICATING EQUIPMENT, IPSS 1:2

_________________________________________________________________________________________Sl.No. IPSS No. Title of the Standard

__________________________________________________________________________

1. 1-02-002-75 Specification for Remote Control Hydraulic Jacks

2. 1-02-003-84 Specification for Wire Braided High Pressure Hydraulic Hose (firstrevision)

3. 1-02-004-77 Specification for Two Stage Oil Hydraulic Hand Pumps used for RemoteControl Hydraulic Jacks

4. 1-02-005-85 Specification for Ferrule Type Male Stud Couplings and Male StudCoupling Bodies for Hydraulic Lines

5. 1-02-006-85 Specification for Ferrule and Metric Coupling Nuts forMale Stud Couplings

6. 1-02-007-85 Specification for Assembly of permanently attached Hose End Fittings forHydraulic Lines

7. 1-02-008-85 Specification for Coupling Nut for Male Stud Coupling Body of

permanently attached Hose End Fittings

8. 1-02-009-84 Specification for Air Pressure Regulators

9. 1-02-010-78 Specification for Integral Hydraulic Lifting Jacks

10. 1-02-011-97 Specification for Grease Transfer Pumps

11. 1-02-012-81 Specification for Oil Transfer Pumps

12. 1-02-013-81 Specification for Rotary Shaft Oil Seal Units

13. 1-02-014-83 Manual Portable Grease Gun - Withdrawn in favour ofIS 7794:1984 (Re-affirmed in 2001)

14. 1-02-015-84 Specification for Airline Lubricator

15. 1-02-016-84 Specification for Set of V-Packings for hydraulic machines

16. 1-02-017-85 High Pressure Hydraulic Hose Assemblies with permanentlyattached end fittings


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17. 1-02-018-84 Specification for Air Line Filters

18. 1-02-019-84 Selection of Fits for Mounting Antifriction Bearings (General Guidelines)

19. 1-02-020-84 BasicParameters for Standardization of Steel Plant Equipment

20. 1-02-021-85 Specification for Water Hoses of rubber with Braided TextileReinforcement exposed to high temperature conditions

21. 1-02-022-84 Specification for Hose Nipples

22. 1-02-023-85 Specification for Oil Resistant Nitrile Rubber Sheets & Gaskets

23. 1-02-024-85 Specification for Oil Resistant Neoperene (Chloroprene) Rubber Sheets,Gaskets etc

24. 1-02-025-84 High Pressure Hydraulic Hose Assemblies with permanentlyattached end fittings, female 37 deg Flared Swivel (both sides) type

25. 1-02-026-85 Specification for Air Cylinders

26. 1-02-027-85 Selection of shaft diameters

27. 1-02-028-85 Journal Bearings for general use in Steel Plant Equipment

28. 1-02-031-85 Specification for 37 Deg Male Flared Bodies

29. 1-02-033-85 Specification for Precision Steel Tubes

30. 1-02-035-86 Tapers - Dimensions and Tolerances

31. 1-02-040-86 Guide for Application and Installation of Oil Hydraulic System InSteel Plants

32. 1-02-043-87 Specification for Balls for Ball Mill (Shifted To IPSS 1:7)

33. 1-02-048-89 Specification for Pneumatically Operated Sump Pump

34. 1-02-050-97 Specification for Heavy Duty Pipe Cramps Assembly for high pressurehydraulic pipelines

35. 1-02-054-90 Specification for Pneumatic Sump Pump - Ejector Type


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36. 1-02-056-95 Specification for Strainer Elements for Oil Hydraulic Systems

37. 1-02-061-97 Specification for Button Head Grease Nipples

38. 1-05-018-85 Specification for Gear Pumps for Lubrication System[Transferred from IPSS 1:5(A)]


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STANDARDS COMMITTEE ON ROTATING ELECTRICALMACHINERY, IPSS 1:3

_________________________________________________________________________________________Sl.No. IPSS No. Title of the Standard_________________________________________________________________________________________

1. 1-03-001-05 Specification for General purpose Squirrel Cage Induction Motors(fourth revision)

2. 1-03-002-94 Specification for dc mill/crane duty motors (800 series) (third revision)

3. 1-03-003-94 Specification for ac mill/crane duty Slipring Induction Motors (secondrevision)(with Amendment 1)

4. 1-03-004-05 Specification for ac crane (Hoist & Winches) duty Squirrel CageInduction Motors (third revision)

5. 1-03-005-03 Specification for dc crane/mill duty motors (600 series) (first revision)

6. 1-03-007-03 Specification for ac Roller Table Motors(first revision)

7. 1-03-008-03 Specification for Motorized Gear Units (MGUs)(first revision)

8 1-03-009-87 (Please refer IPSS 1-04-039-03)

9 1-03-010-87 (Please refer IPSS 1-04-038-02)

10. 1-03-011-92 Specification for ac cabin fans for EOT cranes (first revision)

11. 1-03-012-92 Specification for dc cabin fans for EOT cranes (first revision)

12. 1-03-016-03 Standard information for enquiry and order for LT InductionMotors ( second revision)

13. 1-03-018-07 General purpose HT Squirrel Cage Induction Motors(first revision)

14. 1-03-019-06 Code of Practice for repair of 3 phase LT Squirrel CageInduction Motors(first revision)

15. 1-03-023-07 Code of Practice for repair of Squirrel Cage HT motors (6.6 kV)(first revision)

16. 1-03-024-03 Standard information for enquiry and order for HT SquirrelCage Induction Motors (first revision)


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17. 1-03-025-97 Guidelines for testing / inspection of rotating electrical machines

18. 1-03-026-99 Specification for Carbon Brushes for electricalmachines (first revision)(Transferred from IPSS 1:4)

19. 1-03-033-03 Code of Practice for overhauling of dc motors withanti-friction / sliding bearings

20. 1-03-034-03 Code of Practice for inspection and maintenance of largeac & dc motors

21. 1-03-035-04 Code of Practice for overhauling of squirrel cage induction motors withantifriction /sliding bearings

22. 1-03-036-04 Code of Practice for overhauling of slipring induction motors withantifriction /sliding bearings

23. 1-03-037-03 Standard information for enquiry and order for dc electricMotors

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STANDARDS COMMITTEE ON SWITCHGEARS & CONTROLGEARS,IPSS 1:4

_________________________________________________________________________________________

Sl.No. IPSS No. Title of the Standard_________________________________________________________________________________________

1. 1-04-001-03 Specification for Contactors for voltages not exceeding 1000 V ac or1200 V dc (second revision)

2. 1-04-002-03 Specification for Manually Operated Control Selection Switches forvoltages not exceeding 1000 V ac or 1200 V dc(first revision)

3. 1-04-003-03 Specification for Mechanically Operated Limit Switches for

control circuit for voltages upto and including 1000 V ac or 1200 V dc(second revision)

4. 1-04-004-03 Specification for Moulded Case Circuit Breakers for voltagesnot exceeding 1000 V ac or 1200 V dc(first revision)

5. 1-04-008-84 Specification for Magnetic Over-current Relays for ac and dc motorprotection up to 650 V

6. 1-04-009-99 Specification for Motorized Time Delay Relays for ac and dc application(first revision)

7. 1-04-010-84 Specification for dc flux decay type timer relays

8. 1-04-011-99 Specification for Pneumatic Time Delay Relays for ac and dc application(first revision)

9. 1-04-012-99 Guide for Selection of oil-filled power/distribution transformers forsteel plant duty

10. 1-04-013-02 Specification for Control Transformers (first revision)

11. 1-04-014-03 Specification for Bi-metallic Overload Relays for ac anddc motor protection (first revision)

12. 1-04-015-88 Industrial Man CoolerWithdrawn

13. 1-04-017-88 Air Circuit Breakers (ACBs) for voltage not exceeding 1000V ac or1200 V dc - Withdrawn

14. 1-04-018-06 Specification for Belt Speed Relays and Transducers(first revision)


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15. 1-04-019-02 Specification for Fuse Combination Units for voltagesnot exceeding 1000V ac (first revision)

16. 1-04-020-87 Knife Switch - Withdrawn

17. 1-04-023-99 Specification for Push Buttons (first revision)

18. 1-04-024-89 Please refer IPSS: 1-03-026-99

19. 1-04-027-93 Specification for Magnetic Clutch

20. 1-04-028-89 Specification for Arc Extinguishing Chamber for ac and dc contactors

21. 1-04-029-06 General Technical Specification for Double Ended Distribution LVSwitchgear

22. 1-04-030-97 General Technical Specification for Indoor High Voltage Switchgear

23. 1-04-037-99 Specification for Magnet Panels for cranes (first revision)

24. 1-04-038-02 Specification for Controlling and Signaling Factory BuiltAssemblies (first revision)

25. 1-04-039-03 Specification for Single Motor Control Units for voltages not exceeding1000 V ac

26. 1-04-040-99 Specification for Motor Control Centres (MCCs) (first revision)

27. 1-04-041-03 Specification for General requirements for Control Panels for cranes(first revision)

28. 1-04-042-03 Specification for Particular requirements for Control Panels for ac cranes(first revision)

29. 1-04-043-03 Particular requirements of Control Panels for dc cranes(first revision

30. 1-10-005-81 Specification for Master Controller(Transferred from IPSS 1:10)

31. 1-10-006-81 Specification for Drum/Cam Controller (with Amendment 1)(Transferred from IPSS 1:10)

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STANDARDS COMMITTEE ON PUMPS & COMPRESSORS, IPSS 1:5(A)

_________________________________________________________________________________________


1. 1-05-001-77 Air Compressors for operating pressure up to 315 bars (with Amendment 1)- Withdrawn in favour of IS 6206:1985

2. 1-05-002-89 Specification for Single Stage Horizontal Split Casing Centrifugal Pumpsfor raw water (first revision)

3. 1-05-003-77 Specification for Single Stage Horizontal End Suction Centrifugal Pumpsfor raw water

4. 1-05-004-77 Specification for Multi-stage horizontal centrifugal pumps for raw water

5. 1-05-005-77 Specification for Vertical Spindle Centrifugal Pumps for raw water

6. 1-05-006-79 Specification for Single Stage Horizontal Split Casing Centrifugal Pumpsfor emulsion, slurry and scale bearing water

7. 1-05-007-79 Specification for Single Stage End Suction Centrifugal Pumpsfor emulsion, slurry and scale bearing water

8. 1-05-008-79 Specification for Vertical Spindle Centrifugal Pumps for emulsion, slurryand scale bearing water

9. 1-05-009-79 Specification for Pumps for Handling Corrosive LiquidsWithdrawn in favour of IS 5639 :1970(Reaffirmed in 2001)

10. 1-05-010-81 Specification for Sump Pump Unit

11. 1-05-011-83 Specification for Self-priming Sulphuric Acid Pumps (horizontal centrifuga

12. 1-05-012-83 Specification for Centrifugal Air Compressors - Withdrawn

13. 1-05-013-83 Specification for Centrifugal Oxygen Compressors

14. 1-05-018-85 Specification for Gear Pumps for lubrication system(Shifted to IPSS 1:2)

15. 1-05-020-85 Specification for Self Priming Single Stage End Suction Pump for coaltar

16. 1-05-042-90 Specification for Dust Mask- Superseded by IPSS: 1-11-004-01__________


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STANDARDS COMMITTEE ON PIPES, FITINGS, VALVES ANDPIPING LAYOUT, IPSS 1:6

_________________________________________________________________________________________Sl.No. IPSS No. Title of the Standard_________________________________________________________________________________________

1. 1-06-001-03 Specification for Foot Valves (second revision)

2. 1-06-003-03 Specification for Centrifugally Cast (spun) Iron Pipes for waterand sewage (second revision)

3. 1-06-004-01 Specification for Cast Iron Fittings for Pressure Pipes for Water & Sewag(first revision)

4. 1-06-005-83 Mild Steel Pipes - withdrawn in favour of IS 1239 (Pt 1):2004

5. 1-06-006-85 Mild Steel Tubular, Wrought Steel and Malleable Cast Iron Fittingswithdrawnin favour of IS 1239 (Pt 1):2004, (Pt 2):1992 & IS 1879:1987

6. 1-06-008-94 Specification for Cast Steel Gate Valves (with rising spindle) (first revision(Re-affirmed in 2000)

7. 1-06-010-02 Specification for Cast Steel Non-return Valves (swing & lift check type witflanged ends) (first revision)

8. 1-06-012-02 Specification of Butterfly Valves for gas and air application(second revision)

9. 1-06-013-97 Specification for Welded Steel Pipes for general use (first revision)

10. 1-06-014-02 Code of Practice for selection and laying of moist fuel gas lines(second revision)

11. 1-06-015-02 Code of Practice for thermal insulation of hot pipe lines andaccessories (second revision)

12. 1-06-016-88 Colour coding for pipelines in steel plants-Withdrawn

13. 1-06-017-86 Selection of steam trapsWithdrawn and please refer of IPSS:1-06-039-02

14. 1-06-019-87 Air release valvesWithdrawn in favour of IS 14845:2000

15. 1-06-020-03 Specification for Fabricated Pipe Fittings (first revision)

16. 1-06-021-86 Specification for Steam Trap (Reaffirmed in 1994)


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17. 1-06-023-03 Specification for Cast Iron Gate Valve (for low pressure fuel gas lines)(first revision)

18. 1-06-025-01 Specification for Diaphragm Valves for corrosive and erosive fluids(first revision)

19. 1-06-031-02 Code of Practice for thermal insulation of cold services(first revision)

20. 1-06-033-97 Code of Practice for acetylene gas pipelines

21. 1-06-034-98 Code of Practice for oxygen gas pipeline

22. 1-06-035-99 Code of Practice for laying of underground pipelines forwater services (with Amendment 1)

23. 1-06-036-99 Specification for Metallic Bellows

24. 1-06-037-01 Procedure for installation of Steam Traps

25. 1-06-038-01 Inspection of utility pipelines

26. 1-06-039-02 Specification for Steam Trap and guideline for its selection

27. 1-06-040-01 Specification for Selection and installation of basket filter forindustrial water

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STANDARDS COMMITTEE ON PAINTS, PORTABLE MAINTENANCE EQUIPMENAND MISCELLANEOUS ITEMS, IPSS 1:7

_________________________________________________________________________________________


1. 1-07-001-95 Specification for Arc Welding Transformer (third revision)

2. 1-07-002-88 Arc Welding Rectifier set (second revision)Please refer IPSS:1-07-062-95

3. 1-07-003-88 Motor Generator Welding set (second revision)- Withdrawn

4. 1-07-004-92 Specification for Hand Operated Chain Pulley Blocks (first revision)

5. 1-07-005-00 Specification for Single, Double & Triple Sheave Pulley Blocks for fibreropes (first revision)

6. 1-07-006-76 Double Sheave Pulley Blocks for fibre ropes (with Amendment No 1)Please referIPSS:1-07-005-00

7. 1-07-007-77 Specification for Pneumatically Operated Drilling Machine(Reaffirmed in 1992)

8. 1-07-008-77 Specification for Pneumatically Operated Grinding Machine(Reaffirmed in 2000)

9. 1-07-009-77 Specification for Pneumatically Operated Chipping Hammer (withAmendment No 1)(Reaffirmed in 2000)

10. 1-07-010-77 Specification for Pneumatically Operated Riveting Hammer(Reaffirmed in 2000)

11. 1-07-011-77 Specification for Pneumatically Operated Demolition Tool(Reaffirmed in 2000)

12. 1-07-012-78 Triple sheave pulley blocks for fibre ropesPlease referIPSS:1-07-005-00

13. 1-07-013-83 Single sheave pulley blocks for wire ropesPlease referby IPSS:1-07-014-95

14. 1-07-014-95 Specification for Single, Double and Triple Sheave Pulley Blocks for wireropes (first revision)

15. 1-07-015-83 Triple Sheave Pulley Blocks for wire ropesPlease referIPSS:1-07-014-95

16. 1-07-016-83 Portable Electric Drill - Withdrawn


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17. 1-07-017-83 Portable Electric Blower - Withdrawn

18. 1-07-018-83 Portable Electric Grinder - Withdrawn

19. 1-07-019-83 Ratchet Lever Hoist - Withdrawn in favour of IS 11340:1985

20. 1-07-020-83 Specification for Single Wheel Barrow (Reaffirmed in 2000)

21. 1-07-021-92 Specification for Double Wheel Barrow (first revision) (Reaffirmed in 2000

22. 1-07-022-95 Dee-Shackles (first revision)

23. 1-07-023-85 Guidelines for painting of steel surface - Withdrawn

24. 1-07-024-89 Specification for Portable Electric Angle Grinder (first revision)

25. 1-07-025-00 Specification for Hand Trolley (first revision)

26. 1-07-026-97 Specification for Trailers (second revision)

27. 1-07-027-84 Specification for Pulling and Lifting Machines (Reaffirmed in 2000)

28. 1-07-028-85 Specification for Hydraulic Pullers

29. 1-07-029-85 Specification for Clay Mixing Machines (Reaffirmed in 2000)

30. 1-07-030-85 Specification for Heat Resistant Anticorrosive Paint

31. 1-07-031-03 Specification for Bulldog Grips (first revision)

32. 1-07-032-86 Specification for Industrial Wire Cloth and Wire Mesh (Reaffirmed in 2000

33. 1-07-033-86 Specification for Electric Winch

34. 1-07-037-86 Specification for Wire Rope Slings

35. 1-07-038-96 Specification for Alloy Steel Chain Slings (first revision)

36. 1-07-039-86 Specification for Belt punches for Conveyor Belt Fasteners - Plate Type(Reaffirmed in 2000)

37. 1-07-040-86 Specification for Sockets for Conveyor Belt Fasteners - Plate Type(Reaffirmed in 2000)

38. 1-07-041-03 Specification for Mechanical Jack (first revision)

39. 1-07-045-88 Specification for Both Ends Spliced Wire Rope Sling (Reaffirmed in 2000)


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40. 1-07-049-98 Code of Practice for safe use of Arc Welding Equipment(first revision)

41. 1-07-050-90 Double Ended Spanners - Withdrawn in favour of IS 2028:2004

42. 1-07-051-03 Specification for Welding Cable Connector (first revision)

43. 1-07-052-95 Specification for Electrode Holders (first revision)

44. 1-07-054-95 Specification for Turn-Buckle (Reaffirmed in 2003)

45. 1-07-055-00 Specification for Oxygen & Acetylene gas cylinder carrying trolley

46. 1-07-058-95 Specification for Weld-Flux Chipper and Scaling Hammer

47. 1-07-061-97 Fire retardant coating on cables and its application (first revision) - Withdrawn

48. 1-07-062-95 Specification for Thyristorized Arc Welding Transformer - Rectifier set

49. 1-07-063-97 Specification for Die-less Hydraulically Operated Crimping Tool

50. 1-07-064-03 Code of Practice for painting in Steel Plant

51. 1-02-043-87 Specification for Balls for Ball Mill(Transferred from IPSS 1:2)

52. 3-01-010-98 Specification for HDPE bags(Transferred from IPSS 3:1)

53. 3-01-012-98 Specification for HDPE sheets(Transferred from IPSS 3:1)

54. 1-01-009-84 Specification for Belt Fasteners - Plate Type (Transferred from StandardsCommittee on Paints and Portable Maintenance Equipment, IPSS 1:1)

55. 1-07-SP1-96 Guide on selection of welding electrodes (only for internal use byMember Organizations)

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STANDARDS COMMITTEE ON LIFTING AND HOISTING EQUIPMENT, IPSS 1:8

_________________________________________________________________________________________


1. 1-08-001-83 Specification for Crane Wheels (first revision)

2. 1-08-002-83 Specification for Sheaves Assembly for EOT cranes (first revision)

3. 1-08-003-97 Specification for Wire Ropes for cranes (third revision)

4. 1-08-004-94 Specification for Forged Crane Hooks (first revision)

5. 1-08-005-86 Specification for Brakes for cranes (first revision)

6. 1-08-006-89 Specification for Festoon Cable Trolley

7. 1-08-007-83 Specification for Hook Blocks

8. 1-08-008-83 Specification for Forged Ramshorn Hooks

9. 1-08-009-83 Specification for Laminated Ladle Hooks

10. 1-08-010-84 Specification for Crane Wheel Assembly (Live Axle Type)

11. 1-08-011-94 Specification for Steel Wire Ropes for general use (first revision)

12. 1-08-013-99 Specification for Thimbles (first revision)

13. 1-08-014-97 Specification for Horizontal Gear Boxes for cranes

14. 1-08-017-97 Code of Practice for clamping of crane rails

15. 1-08-020-94 Acceptance norms for Crane gear boxes

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STANDARDS COMMITTEE ON OILS & LUBRICANTS, IPSS 1:9

_________________________________________________________________________________________


1. 1-09-001-97 Specification for Oil-film Bearing Oil (third revision)

2. 1-09-003-97 Specification for Industrial EP Gear Oil (second revision)

3. 1-09-005-99 Specification for Lithium EP Grease (second revision)

4. 1-09-006-97 Specification for Multipurpose Grease, Lithium base (second revision)

5. 1-09-008-97 Specification for High Temperature Grease (third revision)

6. 1-09-009-97 Specification for Calcium EP Grease (third revision)

7. 1-09-010-81 Specification for Steam Cylinder Oil

8. 1-09-012-00 Code of Practice for Selection of industrial lubricants forsteel plant applications

9. 1-09-020-99 Specification for Lithium complex grease

10. 1-09-024-03 Code of Practice for usage of lubricants in steel plants

11. 1-09-025-03 Glossary of terms used in lubrication of oil & grease

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STANDARDS COMMITTEE ON ELECTRICAL COMPONENTS & EQUIPMENT, IPS1:10

_________________________________________________________________________________________


1. 1-10-001-07 Specification for Lifting Magnets (second revision)

2. 1-10-002-02 Specification for Resistance Boxes for power circuits (first revision)

3. 1-10-003-02 Specification for Electro-hydraulic Thrustor (first revision)

4. 1-10-007-06 Specification for dc power packs for EOT cranes (first revision)

5. 1-10-008-00 General requirements for Current Collector Assembly

(first revision)

6. 1-10-010-84 (Please refer IPSS: 1-04-041-03)



9. 1-10-013-03 Specification for Protective Panels for dc cranes (first revision)

10. 1-10-017-03 Specification for Cable Reeling Drum (first revision)

11. 1-10-018-03 Hoist Motor Control Scheme employing thyristors forac cranes (first revision)

12. 1-10-019-00 Code of Practice for End termination & jointing of cables bycompression method and Specification for Die-less HydraulicallyOperated Crimping Tool

13. 1-10-020-02 Specification for Line Commutated Thyristor Convertors

14. 1-10-033-93 Specification for Compression type terminal ends and in-line connectors

for conductors of insulated cables

15. 1-10-034-02 Specification for Uninterruptible Power Systems (UPS)

16. 1-10-035-06 Variable Voltage Variable Frequency System (VVVF) V/F,Vector Control / Torque Control

17. 1-10-036-06 Specification for Static Excitation Convertors forSynchronous Motors


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18. 1-10-005-81 Specification for Master Controller(Shifted to IPSS 1:4)

19. 1-10-006-81 Specification for Drum/cam Controller (with Amendment 1)(Shifted to IPSS 1:4)

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STANDARDS COMMITTEE ON PERSONNEL SAFETY APPLIANCES ANDPROCEDURES, IPSS 1:11 [Earlier 1:5(B)]

_________________________________________________________________________________________


1. 1-11-001-98 Definitions of terms related to Safety

2. 1-11-002-98 Safety procedures for oxygen, nitrogen, acetylene and fuel gases

3. 1-11-003-98 Safety procedure for roof sheet changing

4. 1-11-004-01 Specification for Dust Mask (first revision)

5. 1-11-005-98 Safety Procedure for working at heights by contractors workers

6. 1-11-006-06 Guidelines for working in confined space

7. 1-11-007-01 Procedure for permit to work

8. 1-11-008-98 Safety Procedure for working at heights by regular employees ofPlants / mines

9. 1-11-009-03 Code of Practice for Safe Handling of Liquid Metal

10. 1-11-010-01 Safety in Contract Works in mines

11. 1-11-011-01 Safety in Contract Works

12. 1-11-012-03 Safety Procedure for Wagon Tippling

13. 1-05-014-84 Goggles - Leather mask type - Withdrawn

14. 1-05-015-84 Goggles - Visor type - Withdrawn

15. 1-05-016-84 Goggles - Spectacle type, for electric arc welders, helpers andSupervisors - Withdrawn

16. 1-05-017-84 Goggles - Panorama type - Withdrawn

17. 1-05-021-85 Goggles for teemers and heaters - Withdrawn


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18. 1-05-022-85 Goggles for scarfers - Cup type- Withdrawn

19. 1-05-023-86 Smelter's spectacles - Withdrawn

20. 1-05-028-86 Safety belt, harness type, Nylon make - Withdrawn

21. 1-05-040-90 Machinist's goggles- Withdrawn

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STANDARDS COMMITTEE ON STEEL PLANT LADLES AND ROLLING STOCKIPSS 2:1

_______________________________________________________________________________________________

Sl.No. IPSS No. Title of the Standard_______________________________________________________________________________________________

1. 2-01-001-81 Design parameters for Steel Teeming Ladles

2. 2-01-002-83 Design parameters for Iron Ladles

3. 2-01-003-81 Design parameters for Slag Ladles and Slag Ladle Cars

4. 2-01-005-83 Design parameters for Ingot Mould Car

5. 2-01-006-83 Design parameters for Auto-Dump Car

6. 2-01-007-85 Design parameters for Charging Box Car

__________


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STANDARDS COMMITTEE ON CONVEYORS, IPSS 2:3

_______________________________________________________________________________________________


1. 2-03-001-97 Design parameters for galleries and tunnels for belt conveyors insteel plants (first revision)

2. 2-03-002-95 General design features for junction houses for belt conveyors(first revision)

3. 2-03-003-97 Design considerations for provision of safety in belt conveyor

system (first revision)

4. 2-03-004-85 Design parameters for idlers and idler sets

5. 2-03-005-97 Design considerations for lighting of junction houses, conveyorgalleries and tunnels (first revision)

6. 2-03-006-95 Specification for Synthetic Fabric Reinforced Rubber Conveyor Beltinggeneral purpose (first revision)

7. 2-03-007-88 Specification for pulleys for belt conveyors

8. 2-03-008-97 Design and fabrication parameters for technological structures forbelt conveyors (second revision)

9. 2-03-009-97 Design parameters for maintenance facilities in conveyor system(first revision)

10. 2-03-010-97 Acceptance norms for belt conveyor system

11. 2-03-019-95 Design parameters for Shuttle Conveyor

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STANDARDS COMMITTEE ON COMPUTERIZATION AND AUTOMATION, IPSS 2:

_______________________________________________________________________________________________


1. 2-07-001-87 Guide for tests for hardware and enclosures for differentenvironments (re-affirmed in 1992)

2. 2-07-002-93 Guide for installation of systems (first revision)

3. 2-07-004-95 Specification for Control Valves and Actuators (second revision)

4. 2-07-005-95 Specification for Electronic/Pneumatic Differential Pressure and PressureTransmitters (second revision)

5. 2-07-007-95 Guidelines for safety of instruments used in Steel Plants(first revision)

6. 2-07-013-95 Nomenclature of computers - Withdrawn

7. 2-07-014-93 Guide for Instrumentation and Automation Laboratory(first revision)

8. 2-07-015-93 Modular Programmable Logic Controllers (first revision)

9. 2-07-016-93 Specification for Instrument Panels (first revision)

10. 2-07-017-93 Specification for Infra-red Pyrometers

11. 2-07-018-95 Specification for Air for Pneumatic Instruments (first revision)

12. 2-07-020-97 Specification for Nucleonic Thickness Gauge (second revision)

13. 2-07-024-97 Specification for Position Switches & Proximity Switches (second revision

14. 2-07-026-97 Specification for Measuring System for speed of rotation (first revision)

15. 2-07-027-97 Specification for Vibration Measuring System (first revision)

16. 2-07-029-93 Specification for Electronic Counters and Timers (first revision)

17. 2-07-036-93 Guide for supply of Computer Hardware Manuals (first revision)Withdrawn

18. 2-07-037-89 Specification for Sensors for measurement of length of rolled materials


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19. 2-07-040-95 Guidelines for laying of cables and impulse lines (second revision)

20. 2-07-041-88 Specification for Process Operator's Console

21. 2-07-042-97 Specification for Pressure Switches and Differential Pressure Switches(first revision)

22. 2-07-043-97 Specification for Resistance Temperature Detectors (first revision)

23. 2-07-044-97 Specification for Thermocouples

24. 2-07-047-97 Specification for Rotameters (first revision)

25. 2-07-048-97 Specification for Magnetic Flow Switches

26. 2-07-049-88 Specification for Temperature Switch (thermostat)

27. 2-07-050-88 Specification for Sensors for measurement of width of rolled materials

28. 2-07-051-88 Specification for Position Switches, measurement ofsurface finish of flat rolled materials

29. 2-07-054-93 Specification for Nucleonic Level Signalizer (first revision)

30. 2-07-077-93 Measurement of moisture content (first revision)

31. 2-07-078-97 Specification for Electro-magnetic Flow Meters

32. 2-07-081-92 Specification for Capacitance Type Level Sensor

33. 2-07-087-93 Specification for Electronic Weighing Systems

34. 2-07-089-95 Acceptance Testing of Business Computers & Process ControlComputers (reaffirmed in 2007)

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STANDARDS COMMITTEE ON MATERIALS MANAGEMENT, IPSS 3:1

_________________________________________________________________________________________


1. 3-01-001-06 Vendor Registration (Indigenous)Part-A (second revision)

2. 3-01-001-06 Vendor Registration (Indigenous)Part-B (second revision)

3. 3-01-001-06 Vendor Registration (Indigenous)Part-C (second revision)

4. 3-01-002-01 Tender evaluation for stores and spares (first revision)

5. 3-01-003-01 Guide on Vendor Rating (first revision)

6. 3-01-005-06 Guidelines on Vendor Development (first revision)

7. 3-01-010-98 Specification for HDPE bags(Shifted to IPSS 1:7)

8. 3-01-012-98 Specification for HDPE sheets(Shifted to IPSS 1:7)

__________


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STANDARDS COMMITTEE ON OPERATION & MAINTENANCE, IPSS 3:2

_________________________________________________________________________________________


1. 3-02-001-01 Method of storage of semi-finished products like ingots, blooms,billets, slabs (first revision)

2. 3-02-002-03 Method of reconditioning of Sinter Plant Pallets(second revision)

3. 3-02-003-95 Code of Practice for mounting and dismounting of bearings(Hindi version also available)

4. 3-02-004-06 Code of Practice for storing, handling and reclamation oflubricants (first revision)

5. 3-02-005-06 Method of reconditioning of Blast Furnace Bells

6. 3-02-006-06 Definition of terms relating to maintenance & equipmentperformance

7. 3-02-007-06 Method of packing, identification & storage of finished longproducts

8. 3-02-008-01 Method of periodic maintenance of WDS-6 locomotives insteel plant

9. 3-02-010-97 Method of storage of flat products

10. 3-02-011-00 Code of Practice for vibration monitoring

11. 3-02-012-01 Wear particle analysis procedure for establishing a system

12. 3-02-013-03 Method of permanent way inspection and maintenancepractices of rail track (Part-A)

13. 3-02-013-03 Method of permanent way inspection and maintenancepractices of rail track (Part-B)

14. 3-02-014-03 Code of Practice for revamping of EOT cranes

15. 3-02-015-06 Code of Practice for inspection of industrial buildingsteel structures


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16. 3-02-017-06 Reconditioning of Coke Crusher Roll (for Base Mixpreparation)

17. 3-02-018-06 Reclamation of Roll Table Rollers

18. 3-02-019-06 Reconditioning of Hot Blast Valve of Blast Furnace

19. 3-02-021-06 Code of Practice for raw material spillage control

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STANDARDS COMMITTEE ON INTEGRATED PROJECTS MANAGEMENT,IPSS 3:3

_________________________________________________________________________________________


1. 3-03-001-00 Registration of Contractors for Job/Works Contracts(Indigenous) (withAmendment 1)

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