iqos integrated customer complaint handling & 8dsapidp/011000358700001066152013e/... ·...
TRANSCRIPT
IQOS integrated Customer Complaint Handling & 8D
Automotive Consulting SolutionIQOS - Integrated Quality Optimization System
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Agenda
1. Benefit for the Customer
2. Description of the Function
3. The Function in the System
4. Technical Information
3© SAP SE or an SAP affiliate company. All rights reserved.
Customer Benefit
Proven solutions/services of SAP Automotive Consulting
Solutions already running productive at several customers
Solutions and documentation are available in German and English
Prompt implementation possible
Defined timeframe for implementation
Exact calculation of implementation cost. Implementation for fixed price
6 months of free follow up care operations for bug corrections starting at
the date of installation within the development landscape. Afterwards
chargeable consulting support starts
No additional ongoing costs (i.e. maintenance cost)
Time
Cost
Solution
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IQOS Customer
B|BRAUN AESCULAP
Automation and Drives
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Agenda
1. Benefit for the Customer
2. Description of the Function
3. The Function in the System
4. Technical Information
6© SAP SE or an SAP affiliate company. All rights reserved.
IQOS Engineered Services…
… represent an integrated approach of a closed quality
control cycle in SAP by
End-to-end management of standardized QM complaint handling
processes referring to VDA, ISO 9001, ISO/TS16949 standards
Integration of separate follow up processes (QDX, 8D, NTF)
Full Integration into the SAP QM Standard (Quality Inspection, FMEA,
Control Plan, …)
Process managed User Interfaces (Complaint & 8D Cockpit)
Supportive Monitoring & Reporting
Additional Functionalities (Document Management Handling, SD
Integration, Follow Up Logistics,…)
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IQOS End to End Process Integration
Flexible End-to-end Integration of complex complaint handling processes
QDX OEM
Portal
Integration
Central Inbound
Monitoring
Transfer of
complaints to SAP
IQOS
Analysis & 8D
Process
Request 8D from
Supplier
Interactive 8D
Exchange
IQOS Quality Tracking Tool
8© SAP SE or an SAP affiliate company. All rights reserved.
IQOS Engineered Services - Portfolio
Business Scenarios … Adaptive Services …
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SD Integration
QM Order
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Solution Objectives
A systematic, continued product and process improvement by means of external
occurred defects based on the 8D Method
Based on the VDA norm generating and processing external customer 8D-Report
Modular follow-up process
Reusable 8D reports
Solution Concept
Systematical support for the 8D problem solving process using quality notifications
8D steps are consistent with the corrective actions and catalogue data (defect types,
defect locations, causes, tasks) in notifications e.g. PDCA (Plan Do Check Act) Cycles
Handling and processing of several claims with common causes & corrective actions with
linked 8D-Notification in claim notifications
8D-Report via EXCEL-Formula based on VDA
The 8D Report contains all quality notification’s data
IQOS Complaint management with 8D
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IQOS Process improvement with 8D Methodology
Tasks
Execution
Verification
Problem Solving
SAP Solution DB
Tasks
Problem
Analysis
Process-
Notification
(Notification acc. To 8D)Causing Process
XY Tasks
Q-NotificationCustomer Complaint
Q-NotificationDefect in Production
Q-Notification Internal Problems
Analysis
Defects
Causes
Identical Notifications
8D Analysis
Q2-NotificationClaim against Vendor
Updated FMEA
Updated Control
Plan
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Processing Steps
Registration of customer complaint notification with enhanced SAP Q-
Notifications using unified and enhanced failure catalogues
Assign and create customer order (SD-Order) to customer complaint
notification
Teambuilding by assigning partner
Processing defect analysis
Processing immediate tasks and document them in notification
Additional internal plant - problem notification with inspection lots to the
complaint product or its components of bill of material
Register problem description with text and failure catalogues
Check if defect is already known. Based on the result search with system help
for known causes and corrective actions (Lessons Learned)
Complaint Handling Management – Functions
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Processing Steps
Assign complaint notification if cause is known and related corrective action are
administrated in F8-Notification
If cause is unknown continue with 8D-Method
Process defect cause analysis and assign causes as well as causing process
via text and catalogues
Document, plan, implement and monitor cause related corrective and
preventive actions in notification
Possibility to manage and monitor causes, the causing process as well as the
corrective and preventive actions in a related F8-Notification
F8-Notification can be used and assigned several times if complaints of the
same defect and cause occur again
Export 8D-Report based on VDA via EXCEL-Formula by means of notification
data
Complaint Handling Management – Functions II
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Processing Steps
Assign supplier claim if the supplier is the responsible party as well as tracking
and monitoring of supplier actions (Supplier 8D)
Monitoring of date for tasks and control of effectiveness
Closing the Q-Notification in case of success otherwise further actions are
conducted
8D-Notifications can be used as knowledge base (lesson learned).
Improvement of similar processes and products as well as solving similar
problems
Evaluation of notification data
Possibility of making contents of notifications available in terms of solutions
linked with symptoms in the SAP Solution Database
Complaint Handling Management – Functions III
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Handling of Customer Claim Notification (FC) using 8D-
Methodology
Defect by customer A
Create Customer Complaint
Finalize 8D
D8-Final Discussion
D7-Preventive Tasks
D6-Execute corrective Tasks
D5-Possible corrective Tasks
D4-Cause Analysis
D3-Immediate Tasks
D2-Problem Description
Notification Header (FC)
D1-Problem Team
- Customer A, Author -
Updated Process FMEA
Causing ProcessUpdated Control Plan /
Control Plan
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D1-Problem Solution Team
Notification Header (F8)
Finalize 8D
D8-Final Discussion
D7-Preventive Tasks
D6-Execute corrective Tasks
D5-Possible corrective Tasks
D4-Cause Analysis
Defects by Customer C
Create Customer Complaint
D3-Immediate Tasks
D2-Problem Description
Notification Header (FC)
D1-Problem Team
- Customer C, Author -
Defects by Customer B
D3-Immediate Tasks
D2-Problem Description
Notification Header (FC)
D1-Problem Team
- Customer B, Author -
Create Customer Complaint
Defects by Customer A
Create Customer Complaint
D3-Immediate Tasks
D2-Problem Description
Notification Header (FC)
D1-Problem Team
- Customer A, Author -
Assign F8-Notification
(Repeated Defects)
F8-Create Process-Notification
Assign F8-Notification
(Repeated Defects)
Update Process FMEA
Caused ProcessUpdate Control plan /
Production plan (Routing)
Handling of Customer Claim Notifications (FC)
using 8D-Methodology, Systematical Overview
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Agenda
1. Benefit for the Customer
2. Description of the Function
3. The Function in the System
4. Technical Information
17© SAP SE or an SAP affiliate company. All rights reserved.
IQOS Kundenreklamation & 8D Prozess
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Agenda
1. Benefit for the Customer
2. Description of the Function
3. The Function in the System
4. Technical Information
19© SAP SE or an SAP affiliate company. All rights reserved.
Technical Information
Available for SAP ERP ECC 6.0
Activation of automotive industrialized solution in SAP ERP System not
necessary
Technical installation is possible remotely
Modification-free
Delivery in worldwide protected IQOS-namespace
20© SAP SE or an SAP affiliate company. All rights reserved.
Source of Information
OSS-System
Notes (Search term: Automotive Consulting Solutions)
Internet
Overview-, Detail- and Customer presentations
http://www.sap.com/acs
Email - distribution list
Signing up through [email protected]
Signing up through [email protected]
Thank you!
Moritz Knechtel
Consulting Automotive
SAP Deutschland SE & Co. KG
Hasso-Plattner-Ring 7
69190 Walldorf, Germany
22© SAP SE or an SAP affiliate company. All rights reserved.
© SAP SE or an SAP affiliate company.
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